Related Manuals for SCHUNK RCE
Summary of Contents for SCHUNK RCE
- Page 1 Translation of Original Operating Manual Assembly and Operating Manual Electric deburring spindle with radial compensation...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1458727 Version: 01.00 | 25/10/2022 | en...
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Page 3: Table Of Contents
Description ...................... 18 Assembly and settings .................... 19 Assembling and connecting................ 19 Connections...................... 20 5.2.1 Mechanical connection................ 20 5.2.2 Pneumatic connection................ 22 5.2.3 Electrical connection ................ 24 Setting axis fixation .................... 26 01.00 | RCE | Assembly and Operating Manual | en | 1458727... - Page 4 Translation of original declaration of incorporation .......... 41 10 UKCA declaration of incorporation................ 42 11 Information on the RoHS Directive, REACH Regulation and Substances of Very High Concern (SVHC)....................... 43 12 Annex to Declaration of Incorporation .............. 44 01.00 | RCE | Assembly and Operating Manual | en | 1458727...
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Page 5: General
Non-observance can cause minor injuries. NOTICE Material damage! Information about avoiding material damage. 1.1.2 Definition of Terms The term "product" replaces the product name on the title page in this manual. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 6: Applicable Documents
• Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 7: Scope Of Delivery
• Adapter plate • Profile follower • Collets • Electronic control unit For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 8: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 9: Ambient Conditions And Operating Conditions
Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 10: Personal Protective Equipment
• Do not recommission the product until the malfunction has been rectified. • Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 11: Disposal
Falling loads may cause serious injuries and even death. • Stand clear of suspended loads and do not step into their swiveling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 12: Protection During Commissioning And Operation
Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 13: Protection Against Electric Shock
• The effectiveness of the potential equalisation must be verified by executing regular safety measurements. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 14: Notes On Particular Risks
Risk of injury from objects falling and being ejected! Falling and ejected objects during operation can lead to serious injury or death. Take appropriate protective measures to secure the danger • zone. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... - Page 15 During operation, flying chips and dirt particles can cause eye injuries. Always wear appropriate personal protective equipment, • particularly protective goggles. Take suitable protective measures to secure the danger zone. • 01.00 | RCE | Assembly and Operating Manual | en | 1458727...
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Page 16: Technical Data
Brush recommended data Max. diameter [mm] Max. length [mm] Cutter recommended data Max. diameter [mm] Max. length [mm] Ambient conditions and operating conditions Designation Ambient temperature [°C] Min. Max. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 17: Compensation Force Diagrams
Compensation force Supply pressure [bar] RCE 230: Compensation force as a function of operating pressure Supply pressure [bar] RCE 710: Compensation force as a function of operating pressure 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 18: Design And Description
Axial Connection (axial) Axial Connection (radial) Axis fixation set screw Collet chuck Electrical connection 4.2 Description Electric deburring spindle with radial compensation and adjustable speed of rotation for machining workpieces 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 19: Assembly And Settings
4. Connect product to the electronic control unit, 24]. 5. If necessary, adjust the axis fixation set screw, } 5.3 [ / 26]. } 6 [ / 6. Start up the product, 27]. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 20: Connections
Requirements for evenness of the mounting surface (Dimensions in mm) Edge length Permissible unevenness < 100 < 0.02 > 100 < 0.05 The product can be assembled from two sides. Axial mounting RCE 230 * RCE 710 * 01.00 | RCE | Assembly and Operating Manual | en | 1458727... - Page 21 Assembly and settings Radial mounting RCE 230 * RCE 710 * * Mounting material is not included in the scope of delivery. (available from SCHUNK on request) 01.00 | RCE | Assembly and Operating Manual | en | 1458727...
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Page 22: Pneumatic Connection
RCE 230 01.00 | RCE | Assembly and Operating Manual | en | 1458727... - Page 23 Assembly and settings RCE 710 Air cooling connection Compensation air connection Item Mounting NPT thread ["] Hose connection [mm] NPT thread ["] Hose connection [mm] 01.00 | RCE | Assembly and Operating Manual | en | 1458727...
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Page 24: Electrical Connection
For commissioning, use the electronic control unit manual, } 1.1.3 [ / 6]. 5.2.3.1 RCE 230 Cable with open Spindle wires strands Stator Wire strand Signal Green / Yellow n.c. n.c. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... - Page 25 12-pin signal connector Signal Encoder 1 (UV) Encoder 2 (VW) Encoder 3 (WU) 0 V +5 to 24 VDC Temperature sensor - Temperature sensor + n.c. n.c. n.c. n.c. n.c. 01.00 | RCE | Assembly and Operating Manual | en | 1458727...
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Page 26: Setting Axis Fixation
1. Adjust the screw to the desired position: Unlocked = 360° compensation ✓ Locked = Compensation only in X-axis ✓ 2. Manually check ease of movement and possible directions of movement for correct function. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 27: Start-Up
Adjust the process parameters precisely. • 6.1 RCE 230 • Initial setup of the electronic control unit. The manufacturer's manual includes detailed step-by-step } 1.1.3 [ / instructions, 6]. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 28: Rce 710
Teach-in variant: Teaching Cutter tool Dowel Teaching Tool Centering pin as teaching tool Desired contact point with burr Burr Workpiece 01.00 | RCE | Assembly and Operating Manual | en | 1458727... - Page 29 3. Add offset manually or automatically to points on the robot path. The final correct path of the robot was set. ✓ 01.00 | RCE | Assembly and Operating Manual | en | 1458727...
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Page 30: Teach The Spindle For Workpiece Machining
If this is not possible, several machining passes may be necessary. 5. When using the axis fixation, always set the free compensation axis of the product perpendicular to the edge of the workpiece. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 31: Troubleshooting
Corrective action The pressure valve is defective. Change pressure valve. Ring cylinder assembly is Check ring cylinder assembly for damaged. wear and replace if necessary, } 8.6 [ / 38] 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 32: Residue On The Workpiece After Deburring
Workpiece is approached too Check process parameters, fast or at an incorrect angle. reduce infeed, reduce air pressure for compensation, perform machining in several passes., } 6 [ / 27]. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 33: Maintenance
Check the motor and compensation for } 8.5 [ / smooth running, 36]. as required Change the ring cylinder } 8.6 [ / assembly, 38]. Send damaged products to SCHUNK for repair. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 34: Changing The Cutter
2 and slide it into the collet chuck nut (2) accordingly. 7. Use the smaller wrench (4) to hold the collet holder. 8. Use the larger wrench (3) to tighten the clamping nut clockwise. 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 35: Changing The Spindle Boot
6. Install the new spindle boot (4) and boot ring (3) on the main housing (5) using mounting screws (2). Carefully tighten the screws hand-tight. ✓ 7. Tighten O-ring (1) over the spindle boot (4). 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 36: Changing The Motor
8. Remove the motor holder (3) from the housing (6). 9. Pull the motor (2) out of housing (1). 10. Remove the hose and connection cable from the motor. 11. Clean the interior of the housing (1). 01.00 | RCE | Assembly and Operating Manual | en | 1458727... - Page 37 11. Fasten the motor air connection (5) to the rear side of the motor and tighten it hand-tight. 12. Connect all compressed air lines. } 5.2 [ / 13. Connect the electrical connection cable. 20]. 14. Mount product onto the system/machine. 01.00 | RCE | Assembly and Operating Manual | en | 1458727...
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Page 38: Changing The Ring Cylinder Assembly
Max. tightening torque: 1.4 Nm ✓ 7. Place the main housing (2) on the rear housing assembly (5) and fasten with mounting screws (1). Max. tightening torque: 2.9 Nm ✓ 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 39: Assembly Drawings
Maintenance 8.7 Assembly drawings 8.7.1 RCE 230 * Wearing part, replace if necessary 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 40: Rce 710
Maintenance 8.7.2 RCE 710 * Wearing part, replace if necessary 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 41: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, October 2022 Dr.-Ing. Manuel Baumeister, Technology & Innovation 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 42: Ukca Declaration Of Incorporation
Person authorized to compile the technical documentation: Marcel Machado, address: refer to manufacturer's address Lauffen/Neckar, October 2022 Dr.-Ing. Manuel Baumeister, Technology & Innovation 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 43: Information On The Rohs Directive, Reach Regulation And Substances Of Very High Concern (Svhc)
Camozzi 1/8" NPT fitting, <5 7440-02-0 relevant to your geographic C6520-53-02 swivel elbow location. Lauffen/Neckar, October 2022 Dr.-Ing. Manuel Baumeister, Technology & Innovation 01.00 | RCE | Assembly and Operating Manual | en | 1458727... -
Page 44: Annex To Declaration Of Incorporation
Selection of control or operating modes 1.2.6 Failure of the power supply Protection against mechanical hazards 1.3.1 Risk of loss of stability 1.3.2 Risk of break-up during operation 01.00 | RCE | Assembly and Operating Manual | en | 1458727... - Page 45 Risk of being trapped in a machine 1.5.15 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 01.00 | RCE | Assembly and Operating Manual | en | 1458727...
- Page 46 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 01.00 | RCE | Assembly and Operating Manual | en | 1458727...
- Page 48 Translation of Original Operating Manual SCHUNK GmbH & Co. KG Clamping and gripping technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...
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