Afag PSG1 Operating Instructions Manual

Afag PSG1 Operating Instructions Manual

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Operating Instructions
Controller
PSG1
Translation of the Original Operating Instructions EN
Controller PSG1 (230 V, 50/60 Hz)
Order no: 50211833
Operating instructions EN
PSG1
07.04.2024
Version 3.0
1-32

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Summary of Contents for Afag PSG1

  • Page 1 Operating Instructions Controller PSG1 Translation of the Original Operating Instructions EN Controller PSG1 (230 V, 50/60 Hz) Order no: 50211833   Operating instructions EN PSG1 07.04.2024 Version 3.0 1-32   ...
  • Page 2 Your Afag team © Subject to modifications The controllers have been designed by Afag GmbH according to the state of the art. Due to the constant technical development and improvement of our products, we reserve the right to make technical changes at any time.
  • Page 3: Table Of Contents

    General hazards / residual risks ..............11 2.8.1 General hazards at the workplace ............11 2.8.2 Danger due to electricity ..............11 Technical data ...................... 12 Dimensioned drawing controller PSG1 ............12 Technical data .................... 13 Accessories ....................13 Transport, packaging and storage ..............14 Scope of supply ..................
  • Page 4 Maintenance activities and maintenance intervals ........29 9.2.1 Maintenance point ................29 Spare and wear parts, repairs ..............29 Decommissioning and disposal ................. 30 10.1 Safety instructions ..................30 10.2 Disposal ...................... 30 4 - 32 Operating instructions EN PSG1 07.04.2024 Version 3.0   ...
  • Page 5: General

    NOTICE This safety note points out a potentially dangerous situation which, if not avoided, can cause substantial damage to property and the environment. Operating instructions EN PSG1 07.04.2024 Version 3.0 5-32 ...
  • Page 6: Additional Symbols

    In these assembly instructions the following symbols are used to highlight instructions, results, references, etc. Symbol Description Instructions (steps ...)  Results of actions  References to sections  Enumerations not ordered 6 - 32 Operating instructions EN PSG1 07.04.2024 Version 3.0   ...
  • Page 7: Warranty

    This does also apply to defective accessories and wear parts. Normal wear and tear are excluded from the warranty. The warranty covers the replacement or repair of defective Afag parts. Further claims are excluded. The warranty shall expire in the following cases: ...
  • Page 8: Safety Instructions

     The controllers may only be used in a technically perfect condition in accordance with its intended use and the instructions in this manual as well as in compliance with the safety requirements! 8 - 32 Operating instructions EN PSG1 07.04.2024 Version 3.0  ...
  • Page 9: Obligations Of The Operator And The Personnel

     refrain from any activity that might compromise safety and health. In addition, the personnel must wear the personal protective equipment required for carrying out their work ( chap. 2.6).  Operating instructions EN PSG1 07.04.2024 Version 3.0 9-32   ...
  • Page 10: Personnel Requirements

     check the personal protective equipment for proper condition, and  immediately notify the person responsible on site of any defects found on the personal protective equipment. 10 - 32 Operating instructions EN PSG1 07.04.2024 Version 3.0   ...
  • Page 11: Changes And Modifications

    Changes and modifications No changes may be made to the controller which have not been described in these operating instructions or approved in writing by Afag GmbH. Afag accepts no liability for unauthorized changes or improper assembly, installation, commissioning, maintenance, or repair work.
  • Page 12: Technical Data

    Technical data Technical data Dimensioned drawing controller PSG1 Fig. 1 Dimensional drawing of PSG1 controller 12 - 32 Operating instructions EN PSG1 07.04.2024 Version 3.0   ...
  • Page 13: Technical Data

    Technical data 3.2 Technical data Accessories Type Designation plug-and-socket Output connector: Flange connector: 99-4805-00-03 connection Operating instructions EN PSG1 07.04.2024 Version 3.0 13-32   ...
  • Page 14: Transport, Packaging And Storage

    Transport, packaging and storage Transport, packaging and storage Scope of supply The corresponding documentation is supplied with each controller. Fig. 2 Scope of delivery PSG1 [Unt] Designation Controller Operating Instructions 14 - 32 Operating instructions EN PSG1 07.04.2024 Version 3.0 ...
  • Page 15: Transport

     Relative air humidity: < 90%, non-condensing Packaging The controller is transported in the Afag GmbH transport packaging. If no Afag packaging is used, the controller must be packed in such a way that it is protected against shocks and dust.
  • Page 16: Design And Description

    On-/Off switch Fig. 3 Design of the PSG1 controller Even the smallest solenoids can be operated safely on the PSG1 controller! Description The PSG1 is a frequency inverter for operating vibratory conveyor systems with piezo drive. It generates an adjustable drive frequency that is independent of the mains frequency.
  • Page 17: Mounting, Installation And Commissioning

    6.  Assembly Fastening the controller There are three slotted holes on the back of the controller for fastening. The controller can be operated vertically or horizontally. Operating instructions EN PSG1 07.04.2024 Version 3.0 17-32   ...
  • Page 18: Installation / Electrical Connection

    If several appliances are switched on at the same time, the upstream fuses may be tripped.  It is recommended to use slow-blow fuses or automatic circuit breakers with a slow tripping characteristic (e.g.: "D")! 18 - 32 Operating instructions EN PSG1 07.04.2024 Version 3.0   ...
  • Page 19: Connection Options

    Mounting, installation and commissioning 6.3.1 Connection options External connection Fig. 4 External connection PSG1 Internal connection Fig. 5 Internal connection PSG1 Designation for plug connectors (see also Accessories  chap. 3.3). Output connector: Flange connector: 99-4805-00-03 Operating instructions EN PSG1 07.04.2024...
  • Page 20: Notes On The Electrical Connection

    3. Switch on the controller. 4. Set the operating frequency of the vibratory feeder according to the setting instructions on the keypad.  The process is completed. 20 - 32 Operating instructions EN PSG1 07.04.2024 Version 3.0   ...
  • Page 21: Operation

    The setting is made via a menu control. The various parameters are reached by entering an access code. All settings start by pressing the P button, followed by selecting the menu number using the arrow buttons. Fig. 6 Keyboard PSG1 Operating instructions EN PSG1 07.04.2024 Version 3.0 21-32 ...
  • Page 22: Settings

    Setting values are saved after 60 seconds after leaving the menu or not pressing the buttons. Fig. 7 Keyboard PSG1 Brand new devices have a default setting ex works (  chap. 7.3).
  • Page 23: Code 000 Conveyor

    Operation 7.3.1 Code 000 Conveyor No code number needs to be entered to adjust the delivery rate; pressing the P button twice leads directly to the setpoint entry. Operating instructions EN PSG1 07.04.2024 Version 3.0 23-32   ...
  • Page 24 Operation 24 - 32 Operating instructions EN PSG1 07.04.2024 Version 3.0   ...
  • Page 25 Operation Operating instructions EN PSG1 07.04.2024 Version 3.0 25-32   ...
  • Page 26: Error Messages

    Error messages must be reset in menu no. C 009 with "Cl.err." . Please contact the manufacturer in the event of frequent error messages that are not described in this chapter! 26 - 32 Operating instructions EN PSG1 07.04.2024 Version 3.0  ...
  • Page 27: Fault Elimination

    Damage to the solenoid due to overheating / stop operation! Excessive vibrations of the conveyor can damage the magnet due to overheating or stop operation!  Avoid excessive vibrations of the conveyor at all costs! Operating instructions EN PSG1 07.04.2024 Version 3.0 27-32 ...
  • Page 28: Maintenance And Repair

    Also observe the safety instructions in chap. 2 „Safety instructions“ in this  manual. 28 - 32 Operating instructions EN PSG1 07.04.2024 Version 3.0   ...
  • Page 29: Maintenance Activities And Maintenance Intervals

    Replace the fuse as needed:  Spare and wear parts, repairs Afag GmbH offers a reliable repair service. Defective devices can be sent to Afag for warranty repair within the warranty period. Repair work may only be carried out by qualified personnel! We recommend that you have the repair carried out at our premises.
  • Page 30: 10 Decommissioning And Disposal

     Electronic parts, electrical scrap, auxiliary and operating materials must be disposed of by approved specialist companies.  Information on proper disposal can be obtained from the responsible local authorities. 30 - 32 Operating instructions EN PSG1 07.04.2024 Version 3.0   ...
  • Page 31 Operating instructions EN PSG1 07.04.2024 Version 3.0 31-32   ...
  • Page 32 32 - 32 Operating instructions EN PSG1 07.04.2024 Version 3.0   ...

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