Texas Instruments BQ25758 User Manual

Texas Instruments BQ25758 User Manual

Evaluation module
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EVM User's Guide: BQ25758EVM
BQ25758 Evaluation Module
Description
The BQ25758EVM evaluation module (EVM) is a
complete evaluation system for the BQ25758 IC, a
buck-boost controller with a wide input range of 4.2V
to 60V, a wide output voltage range of up to 60V, and
bi-directional capabilities.
The BQ25758EVM has a max input and output of 55V
and a max output current of 10A.
Get Started
1. Order the EVM on
ti.com
2. Order the
EV2400
to communicate with the EVM
3. Download the BQ25758 BQZ file
4. Download the BQ25758 EVM design files on
ti.com
SLUUCD0 – MARCH 2024
Submit Document Feedback
Features
Wide input voltage operating range: 4.2V to 55V
Wide output operating range: up to 55V
Synchronous buck-boost DC/DC controller with
NFET drivers
– Adjustable switching frequency from 200kHz to
– Optional synchronization to external clock
– Optional gate driver supply input for optimized
2
I
C-controlled for optimal system performance with
resistor-programmable option
Power up from battery (reverse mode) output 4V to
55V
High safety integration
– Adjustable input overvoltage and undervoltage
– Output overvoltage and overcurrent protection
Copyright © 2024 Texas Instruments Incorporated
600kHz
efficiency
protection
BQ25758 Evaluation Module
Description
1

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Summary of Contents for Texas Instruments BQ25758

  • Page 1 The BQ25758EVM evaluation module (EVM) is a • Wide input voltage operating range: 4.2V to 55V complete evaluation system for the BQ25758 IC, a • Wide output operating range: up to 55V buck-boost controller with a wide input range of 4.2V •...
  • Page 2: Kit Contents

    1.3 Device Information The BQ25758EVM evaluation module (EVM) is an evaluation system for the BQ25758 IC. The BQ25758 IC is a buck-boost controller with a wide input range of 4.2 V to 60 V, a wide output voltage range of up to 60 V, and bi-directional capabilities.
  • Page 3 Evaluation Module Overview 1.4 General Texas Instruments High Voltage Evaluation (TI HV EMV) User Safety Guidelines WARNING Always follow TI's set-up and application instructions, including use of all interface components within their recommended electrical rated voltage and power limits. Always use electrical safety precautions to help verify your personal safety and those working around you.
  • Page 4: General Safety Information

    1.4.1 General Safety Information The following warnings and cautions are noted for the safety of anyone using or working close to the BQ25758 EVM. Observe all safety precautions. The BQ25758EVM circuit module can become hot during operation due to dissipation of heat.
  • Page 5 Evaluation Module Overview CAUTION The default settings of the BQ25758 is possibly not designed for the user's application. Verify the EVM settings are set appropriately for test setup before device power up. Set all protections appropriately and limit current for safe operation.
  • Page 6 J6-EXT_DRV Connection for external gate drive J7-Power Connector Connection for VAC and BAT J8-Communication Port Connection for EXT_DRV, /INT, I2C, /PG, and 3.3 V BQ25758 Evaluation Module SLUUCD0 – MARCH 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 7: Recommended Operating Conditions

    A power supply capable of supplying 40 V at 8 A is required. While this part can handle larger voltage and current, larger power levels are not necessary for this procedure. 2. Load #1: SLUUCD0 – MARCH 2024 BQ25758 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 8 A computer with at least one USB port and a USB cable. 5. EV2400 Communication Kit: Order here: https://www.ti.com/tool/EV2400 6. Software: Download and properly install bqStudio from https://www.ti.com/tool/BQSTUDIO. BQ25758 Evaluation Module SLUUCD0 – MARCH 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 9: Equipment Setup

    Select Charger_1_00_BQ25758.bqz on the Select a Target Page. c. After selecting the target device, click Field View and then click the Read Register button. SLUUCD0 – MARCH 2024 BQ25758 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 10 V(J1(VAC)) = 20 V ± 0.5 V I(J1(IAC)) = 7.2 A ± 0.5 A V(J3(VOUT)) = 38 V ± 0.5 V I(J3(IOUT)) = 4 A ± 0.5 A BQ25758 Evaluation Module SLUUCD0 – MARCH 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 11 3 Hardware Design Files The following sections include the hardware design files for the BQ25758EVM. The sections include the schematics, board layouts, and Bill of Materials (BOM). SLUUCD0 – MARCH 2024 BQ25758 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 12 Avoid physical contact with any part of the board when power is active P GND Output power limited by circuit operating conditions and power stage components Figure 3-1. BQ25758 EVM Schematic1 BQ25758 Evaluation Module SLUUCD0 – MARCH 2024 Submit Document Feedback...
  • Page 13 C518 C519 C506 C507 15uF 15uF 15uF 15uF 15uF 15uF 100nF D 100V 100k 100k 100V 1µF 100V PGND Figure 3-2. BQ25758 EVM Schematic2 SLUUCD0 – MARCH 2024 BQ25758 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 14 TP 47 TP 40 HIDRV1 BTST1 HIDRV2 BTST2 STAT1 /INT STAT2 3V3_PULLUP PGND PGND PGND PGND P GND PGND PGND Figure 3-3. BQ25758 EVM Schematic3 BQ25758 Evaluation Module SLUUCD0 – MARCH 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 15 For BQ25750 variant, Install JP1, JP4, JP5, JP6, JP9, JP10, pin 1-2 of JP12, JP13, JP14, JP15, and JP16 Assembly Note For BQ25758 variant, Install JP4, JP5, JP6, JP9, JP10, pin 1-2 of JP12, JP13, JP14, JP15, and JP16 Assembly Note For BQ25756 variant, Install JP1, JP4, JP5, JP6, JP9, JP10, pin 1-2 of JP12, JP13, JP14, JP15, and JP16 Figure 3-4.
  • Page 16 Hardware Design Files www.ti.com 1. DNP means "Do Not Populate". BQ25758 Evaluation Module SLUUCD0 – MARCH 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 17: Pcb Layout

    Hardware Design Files 3.2 PCB Layout Figure 3-5. Top Layer and Overlay Figure 3-6. Layer 2 -GND SLUUCD0 – MARCH 2024 BQ25758 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 18 Hardware Design Files www.ti.com Figure 3-7. Signal Layer 1 Figure 3-8. Signal Layer 2 BQ25758 Evaluation Module SLUUCD0 – MARCH 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 19 Hardware Design Files Figure 3-9. Layer 5 - GND Figure 3-10. Bottom Layer SLUUCD0 – MARCH 2024 BQ25758 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 20 D4, D6 Green 150060VS75000 Wurth Elektronik LED, Green, SMD LED_0603 D9, D10 VS-1EMH01HM3/5AT Vishay Diode Standard 100 V 1A Surface Mount DO-214AC DO-214AC (SMA) BQ25758 Evaluation Module SLUUCD0 – MARCH 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 21 Vishay Dale RES Thick Film, 10Ω, 1%, 0.75W, 100ppm/°C, 1206 1206 R21, R32 CRCW08050000Z0EA Vishay-Dale RES, 0, 5%, 0.125 W, AEC-Q200 Grade 0, 0805 SLUUCD0 – MARCH 2024 BQ25758 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 22 (2012 Metric) - Metal Element SH-JP1, SH- SNT-100-BK-G Samtec Shunt, 100mil, Gold plated, Black Shunt JP2, SH-JP3, SH-JP4, SH- JP5, SH-JP6, SH-JP7, SH- JP8, SH-JP9, SH-JP10 BQ25758 Evaluation Module SLUUCD0 – MARCH 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 23 Texas Instruments Standalone_I2C Controlled, 70V Buck-Boost VQFN36 Multi-Chemistry Battery Charge Controller LT3010EMS8E-PBF Analog Devices Linear Voltage Regulator IC Positive MSOP8 Adjustable 1 Output 50mA 8-MSOP-EP SLUUCD0 – MARCH 2024 BQ25758 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 24: Revision History

    4 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. DATE REVISION NOTES March 2024 Initial Release BQ25758 Evaluation Module SLUUCD0 – MARCH 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 25 STANDARD TERMS FOR EVALUATION MODULES Delivery: TI delivers TI evaluation boards, kits, or modules, including any accompanying demonstration software, components, and/or documentation which may be provided together or separately (collectively, an “EVM” or “EVMs”) to the User (“User”) in accordance with the terms set forth herein.
  • Page 26 www.ti.com Regulatory Notices: 3.1 United States 3.1.1 Notice applicable to EVMs not FCC-Approved: FCC NOTICE: This kit is designed to allow product developers to evaluate electronic components, circuitry, or software associated with the kit to determine whether to incorporate such items in a finished product and software developers to write software applications for use with the end product.
  • Page 27 www.ti.com Concernant les EVMs avec antennes détachables Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à...
  • Page 28 www.ti.com EVM Use Restrictions and Warnings: 4.1 EVMS ARE NOT FOR USE IN FUNCTIONAL SAFETY AND/OR SAFETY CRITICAL EVALUATIONS, INCLUDING BUT NOT LIMITED TO EVALUATIONS OF LIFE SUPPORT APPLICATIONS. 4.2 User must read and apply the user guide and other available documentation provided by TI regarding the EVM prior to handling or using the EVM, including without limitation any warning or restriction notices.
  • Page 29 Notwithstanding the foregoing, any judgment may be enforced in any United States or foreign court, and TI may seek injunctive relief in any United States or foreign court. Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2023, Texas Instruments Incorporated...
  • Page 30 TI products. TI’s provision of these resources does not expand or otherwise alter TI’s applicable warranties or warranty disclaimers for TI products. TI objects to and rejects any additional or different terms you may have proposed. IMPORTANT NOTICE Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2024, Texas Instruments Incorporated...

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