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EVM User's Guide: BQ25751EVM
BQ25751 Evaluation Module
Description
The BQ25751EVM evaluation module (EVM) is a
complete evaluation system for the BQ25751 IC, a
buck-boost battery charge controller with a wide input
range of 4.4 V - 70 V, a wide output voltage range of
up to 70 V, and bi-directional capabilities.
The BQ25751EVM has a max input and output of 55
V and a max charge current of 10 A.
Get Started
1. Order the EVM on
ti.com
2. Order the
EV2400
or
with the EVM
3. Download the BQ25751 BQZ file or use the
Charger GUI
4. Download the BQ25751 EVM design files on
ti.com
SLUUD79 – DECEMBER 2024
Submit Document Feedback
USB2ANY
to communicate
TI
Copyright © 2024 Texas Instruments Incorporated
Features
Wide input voltage operating range: 4.4 V–55 V
Wide output operating range: up to 55 V with
Three-stage (Bulk, Absorb, Float) charging support
for:
– 6V, 12V, 24V, 36V, 48V Lead-Acid batteries
Synchronous buck-boost DC/DC charge controller
with NFET drivers
– Adjustable switching frequency from 200 kHz to
600 kHz
– Optional synchronization to external clock
– Optional gate driver supply input for optimized
efficiency
Resistor-programmable standalone with added I2C
Mode
Built in MPPT to maximize power from solar panel
arrays
High safety integration
– Adjustable input overvoltage and undervoltage
protection
– Output Overvoltage and overcurrent protection
Description
BQ25751 Evaluation Module
1

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Summary of Contents for Texas Instruments BQ25751EVM

  • Page 1 – 6V, 12V, 24V, 36V, 48V Lead-Acid batteries • Synchronous buck-boost DC/DC charge controller The BQ25751EVM has a max input and output of 55 with NFET drivers V and a max charge current of 10 A. – Adjustable switching frequency from 200 kHz to...
  • Page 2: Kit Contents

    1.3 Device Information The BQ25751EVM evaluation module (EVM) is an evaluation system for the BQ25751 IC. The BQ25751 IC is a buck-boost battery charge controller with a wide input range of 4.4 V - 70 V, a wide output voltage range of up to 70 V, and bi-directional capabilities.
  • Page 3 Evaluation Module Overview 1.4 General Texas Instruments High Voltage Evaluation (TI HV EMV) User Safety Guidelines WARNING Always follow TI's set-up and application instructions, including use of all interface components within their recommended electrical rated voltage and power limits. Always use electrical safety precautions to help verify your personal safety and those working around you.
  • Page 4: General Safety Information

    The following warnings and cautions are noted for the safety of anyone using or working close to the BQ25751 EVM. Observe all safety precautions. The BQ25751EVM circuit module can become hot during operation due to dissipation of heat. Avoid contact with the board. Follow all applicable safety procedures applicable to your laboratory.
  • Page 5 CAUTION The board does not have a fuse installed and relies on the external voltage source current limit to verify circuit protection. SLUUD79 – DECEMBER 2024 BQ25751 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 6 Hardware www.ti.com 2 Hardware 2.1 Board Parameters Table 2-1. Default board setup for BQ25751EVM Description Value Unit ACUV Input undervoltage ACOV Input overvoltage Input current of the EVM IOUT Output current of the EVM FSW_SYNC Switching frequency of the power stage...
  • Page 7: Recommended Operating Conditions

    JP15 general purpose indicator. JP16 Shunt JP16 to generate on board 3.3-V pullup rail. Installed 2.3 Recommended Operating Conditions Table 2-5. Recommended Operating Conditions for BQ25751EVM Description UNIT VIN (J1) Input voltage to the EVM VOUT (J3) Output voltage of the EVM...
  • Page 8 EVM and the PC for a connection to be established. Also, update the USB2ANY to the latest version with the USB2ANY Explorer Software. BQ25751 Evaluation Module SLUUD79 – DECEMBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 9: Power Supplies

    A computer with at least one USB port and a USB cable. 5. EV2400 Communication Kit or USB2ANY Communication Kit: 6. Software: For software setup, refer to section 2.4 Communication Interface Setup SLUUD79 – DECEMBER 2024 BQ25751 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 10: Equipment Setup

    C PORT 2 on the EV2400 b. Turn on the computer and open the bqStudio software. c. Select Charger and click the Next button. BQ25751 Evaluation Module SLUUD79 – DECEMBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 11 Connect J4 to the USB2ANY. Turn on the computer. b. Navigate to the TI Charger GUI website and select the charger you are using: SLUUD79 – DECEMBER 2024 BQ25751 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 12 This is the Charger Configuration window. Click the Read All Register button at the top, then set WATCHDOG and EN_CHG to disabled. Set ICHG_REG to 4000mA. BQ25751 Evaluation Module SLUUD79 – DECEMBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 13 V(J1(VAC)) = 40 V ± 0.5 V I(J1(IAC)) = 1.6A ± 0.5 A V(J3(VBAT)) = 23.5V ± 0.5 V I(J3(IBAT)) = 2 A ± 0.5 A SLUUD79 – DECEMBER 2024 BQ25751 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 14 V(J1(VAC)) = 10 V ± 0.5 V I(J1(IAC)) = 5 A ± 0.5 A V(J3(VBAT)) = 23.5 V ± 0.5 V I(J3(IBAT)) = 2 A ± 0.5 A BQ25751 Evaluation Module SLUUD79 – DECEMBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 15 Hardware Design Files 3 Hardware Design Files The following sections includes the hardware design files for BQ25751EVM. This section includes the schematics, board layouts, and Bill of Materials (BOM). SLUUD79 – DECEMBER 2024 BQ25751 Evaluation Module Submit Document Feedback...
  • Page 16 Avoid physical contact with any part of the board when power is active PGND Output power limited by circuit operating conditions and power stage components Figure 3-1. BQ25751 EVM Schematic BQ25751 Evaluation Module SLUUD79 – DECEMBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 17 100pF PGND C516 C517 C518 C519 C506 C507 15uF 15uF 15uF 15uF 15uF 15uF R401 R400 100V 100nF 100k 100k 100V 1µF 100V PGND SLUUD79 – DECEMBER 2024 BQ25751 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 18 TP33 TP34 TP35 TP36 TP37 TP38 TP39 TP47 TP40 HIDRV1 BTST1 HIDRV2 BTST2 STAT1 /INT STAT2 3V3_PULLUP PGND PGND PGND PGND PGND PGND PGND BQ25751 Evaluation Module SLUUD79 – DECEMBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 19 For BQ25756 variant, Install JP1, JP4, JP5, JP6, JP9, JP10, pin 1-2 of JP12, JP13, JP14, JP15, and JP16 1. DNP means "Do Not Populate". SLUUD79 – DECEMBER 2024 BQ25751 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 20: Pcb Layout

    Hardware Design Files www.ti.com 3.2 PCB Layout Figure 3-2. Top Layer and Overlay Figure 3-3. Layer 2 - GND BQ25751 Evaluation Module SLUUD79 – DECEMBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 21 Hardware Design Files Figure 3-4. Signal Layer 1 Figure 3-5. Signal Layer 2 SLUUD79 – DECEMBER 2024 BQ25751 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 22 Hardware Design Files www.ti.com Figure 3-6. Layer 5 - GND Figure 3-7. Bottom Layer and Overlay BQ25751 Evaluation Module SLUUD79 – DECEMBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 23 Zener Diode Single 15V 5% 30Ohm 300mW SOT23 Automotive 3-Pin SOT-23 T/R D2, D3 V1FM10-M3/H Vishay Diode Schottky 1 A Surface Mount DO-219AB DO-219AB (SMF) SLUUD79 – DECEMBER 2024 BQ25751 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 24 RES Thick Film, 10 Ohms, 1%, 0.1W, 100 R22, R25 ppm/°C, 0603 CRCW120610R0FKEAHP Vishay Dale RES Thick Film, 10 Ohms, 1%, 0.75 W, 100 1206 ppm/°C, 1206 BQ25751 Evaluation Module SLUUD79 – DECEMBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 25 RES, 1.8 k, 5%, 0.1 W, 0603 SH-JP1, SH- SNT-100-BK-G Samtec Shunt, 100mil, Gold plated, Black Shunt JP2, SH-JP3, SH-JP4, SH- JP5, SH-JP6, SH-JP7, SH- JP8, SH-JP9, SH-JP10, SH- JP11 SLUUD79 – DECEMBER 2024 BQ25751 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 26 TP37, TP38, TP39, TP40, TP47 BQ25751RRVT Texas Instruments VQFN36 BQ25751RRVT LT3010EMS8E-PBF Analog Devices Linear Voltage Regulator IC Positive MSOP8 Adjustable 1 Output 50 mA 8-MSOP-EP BQ25751 Evaluation Module SLUUD79 – DECEMBER 2024 Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 27: Revision History

    5 Revision History NOTE: Page numbers for previous revisions may differ from page numbers in the current version. DATE REVISION NOTES December 2024 Initial Release SLUUD79 – DECEMBER 2024 BQ25751 Evaluation Module Submit Document Feedback Copyright © 2024 Texas Instruments Incorporated...
  • Page 28 STANDARD TERMS FOR EVALUATION MODULES Delivery: TI delivers TI evaluation boards, kits, or modules, including any accompanying demonstration software, components, and/or documentation which may be provided together or separately (collectively, an “EVM” or “EVMs”) to the User (“User”) in accordance with the terms set forth herein.
  • Page 29 www.ti.com Regulatory Notices: 3.1 United States 3.1.1 Notice applicable to EVMs not FCC-Approved: FCC NOTICE: This kit is designed to allow product developers to evaluate electronic components, circuitry, or software associated with the kit to determine whether to incorporate such items in a finished product and software developers to write software applications for use with the end product.
  • Page 30 www.ti.com Concernant les EVMs avec antennes détachables Conformément à la réglementation d'Industrie Canada, le présent émetteur radio peut fonctionner avec une antenne d'un type et d'un gain maximal (ou inférieur) approuvé pour l'émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à...
  • Page 31 www.ti.com EVM Use Restrictions and Warnings: 4.1 EVMS ARE NOT FOR USE IN FUNCTIONAL SAFETY AND/OR SAFETY CRITICAL EVALUATIONS, INCLUDING BUT NOT LIMITED TO EVALUATIONS OF LIFE SUPPORT APPLICATIONS. 4.2 User must read and apply the user guide and other available documentation provided by TI regarding the EVM prior to handling or using the EVM, including without limitation any warning or restriction notices.
  • Page 32 Notwithstanding the foregoing, any judgment may be enforced in any United States or foreign court, and TI may seek injunctive relief in any United States or foreign court. Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2023, Texas Instruments Incorporated...
  • Page 33 TI products. TI’s provision of these resources does not expand or otherwise alter TI’s applicable warranties or warranty disclaimers for TI products. TI objects to and rejects any additional or different terms you may have proposed. IMPORTANT NOTICE Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2024, Texas Instruments Incorporated...