SCHUNK OPS 80 Assembly And Operating Manual
Collision and overload protection
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Summary of Contents for SCHUNK OPS 80
- Page 1 Assembly and Operating Manual OPS Collision and Overload Protection Translation of the original manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389668 Version: 03.00 | 08/03/2024 | en...
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Page 3: Table Of Contents
Table of contents Table of Contents 1 General ..................... 4 About this manual................1.1.1 Presentation of Warning Labels ............. 1.1.2 Definition of Terms ..............1.1.3 Applicable documents ..............1.2 Warranty ................... 1.3 Scope of delivery................. 1.3.1 Enclosed pack................2 Basic safety notes ................6 2.1 Intended use.................. -
Page 4: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 5: Applicable Documents
1.1.3 Applicable documents General terms of business * Catalog data sheet of the purchased product * Die mit Stern (*) gekennzeichneten Unterlagen können unter schunk.com/downloads heruntergeladen werden. 1.2 Warranty If the product is used as intended, the warranty is valid for 24... -
Page 6: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. Use only original spare parts or spares authorized by SCHUNK. 2.4 Ambient conditions and operating conditions Required ambient conditions and operating conditions... -
Page 7: Personnel Qualification
Basic safety notes Make sure that the product is a sufficient size for the application. Make sure that the environment is free from splash water and vapors as well as from abrasion or processing dust. Exceptions are products that are designed especially for contaminated environments. -
Page 8: Notes On Safe Operation
Basic safety notes Wear protective gloves to guard against sharp edges and corners or rough surfaces. Wear heat-resistant protective gloves when handling hot surfaces. Wear protective gloves and safety goggles when handling hazardous substances. Wear close-fitting protective clothing and also wear long hair in a hairnet when dealing with moving components. -
Page 9: Disposal
Basic safety notes Order appropriately trained personnel to rectify the malfunction. Do not recommission the product until the malfunction has been rectified. Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen. 2.10 Disposal Handling of disposal The incorrect handling of disposal may impair the product's... -
Page 10: Technical Data
Technical Data 3 Technical Data Size Operating Deflection pressure axial [mm] angular [°] rotational [°] [bar] 0.5 - 3 12.0 0.5 - 5 14.0 0.5 - 5 1 - 6 1 - 6 ca. ± 1 * 14 ** * The size 300 (special) is equipped with flexible stop elements. Therefore higher payloads at larger angles of deflection are involved. -
Page 11: Assembly
Assembly 4 Assembly 4.1 Mechanical connection Size 80 Item Designation Item Designation Sensor connection Air connection Notch Tool side Cylinder head screw 4 x M6 Cylindrical pin 2x Ø 6mm Robot side Cylinder head screw 3 x M4 Cylindrical pin 2x Ø 4mm Size 100 Item Designation Item Designation... - Page 12 Assembly Size 160 Item Designation Item Designation Sensor connection Air connection Notch Tool side Cylinder head screw 6 x M10 5 Cylindrical pin 2x Ø 10mm Robot side Cylinder head screw 6 x M8 7 Cylindrical pin 2x Ø 8mm Size 200 Item Designation Item Designation...
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Page 13: Electrical Connection
Assembly Size 300 Item Designation Item Designation Air connection Notch Sensor connection Tool side Cylinder head screw 6 x M10 5 Cylindrical pin 2x Ø 10mm Robot side Cylinder head screw 6 x M8 7 Cylindrical pin 2x Ø 8mm NOTE The basic position of the OPS is clearly defined, since it only snaps in a certain position. -
Page 14: Sensor Pnp-Version (Standard)
Assembly 4.2.1 Sensor PNP-Version (standard) When the OPS is in basic position (not released), the circuit is closed. As soon as the collision sensor got deflected (no longer in basic position), the circuit is open. Sensor connector Circuit diagram sensor PNP-Version Item Designation Color +24V... -
Page 15: Sensor Npn-Version (Special)
Assembly 4.2.2 Sensor NPN-Version (special) The basic sensor position is closed, the sensor is energized. Sensor connector Circuit diagram sensor NPN-Version Item Designation Color +24V Brown Signal Black Blue Load Designation Value Power supply [VDC] 10 ... 30 (Remaining ripple max. 10%) Power demand [mA] Max. -
Page 16: Air Connections
Assembly 4.3 Air connections CAUTION Observe the requirements for the air supply, } 3 [/ 10]. The compressed air must be filtered (10 μm), dry, oiled or unoiled. Standard for quality of the compressed air according to ISO 8573-1: 6 4 4. Size Hose Ø... -
Page 17: Calculation Of The Input Air Pressure (P)
Assembly 4.4.1 Calculation of the input air pressure (P) For the rough calculation of the input air pressure use the following formulas and charts: Fy and Fz: Force (F) out of mass (m) and acceleration (a) calculated in N, F=m·a My and Mz: Moment (M) out of force (F) and lever arm (L) calculated in M=F·L... - Page 18 Assembly Size 100 Calculation input air pressure Size 160 Calculation input air pressure 03.00 | OPS | Assembly and Operating Manual | en | 389668...
- Page 19 Assembly Size 200 Calculation input air pressure Size 300 Calculation input air pressure OPS 300 (Sonder) 03.00 | OPS | Assembly and Operating Manual | en | 389668...
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Page 20: Troubleshooting
Check circular connections and both miniature flat connections on the right seat.. Electrical outputs not connected correctly Check pin allocation.. Installed electrical signal transmitter defective Send the product to SCHUNK with a repair order.. Cable breakage. Exchange cable. 03.00 | OPS | Assembly and Operating Manual | en | 389668... -
Page 21: Maintenance
OPS is depressurized. CAUTION Proximity switches are poured in and can not be removed. If the proximity switches or seals should be damaged, return the OPS for repair to SCHUNK. 03.00 | OPS | Assembly and Operating Manual | en | 389668... -
Page 22: Translation Of The Original Declaration Of Incorporation
7 Translation of the original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1 Section B. Manufacturer/ SCHUNK SE & Co. KG Distributor Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 – 134... -
Page 23: Ukca Declaration Of Incorporation
UKCA declaration of incorporation 8 UKCA declaration of incorporation in accordance with the Supply of Machinery (Safety) Regulations 2008. Manufacturer/ SCHUNK Intec Limited Distributor Clamping and gripping technology 3 Drakes Mews, Crownhill MK8 0ER Milton Keynes We hereby declare that on the date of the declaration the following partly completed machine complied with all basic safety and health regulations found in the "Supply of Machinery (Safety) Regulations 2008". -
Page 24: Information On The Rohs Directive, Reach Regulation And Substances Of Very High Concern (Svhc)
"on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006... - Page 25 03.00 | OPS | Assembly and Operating Manual | en | 389668...
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- Page 28 SCHUNK SE & Co. KG Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...