Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for SCHUNK OSE
Summary of Contents for SCHUNK OSE
- Page 1 Translation of the origianla manual Assembly and Operating Manual Swivel unit...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 1373804 Version: 03.00 | 10/01/2022 | en...
-
Page 3: Table Of Contents
4.2.1 OSE 14..................... 20 4.2.2 OSE 22 - 57.................... 21 4.2.3 OSE 63..................... 25 Mounting and connecting .................. 26 Adjusting of swivel angle .................. 27 4.4.1 OSE 14..................... 27 4.4.2 OSE 22-57 .................... 28 03.00 | OSE | Assembly and Operating Manual | en | 1373804... - Page 4 5.6.1 OSE 14..................... 41 5.6.2 OSE 22-40 .................... 42 5.6.3 OSE 45..................... 44 5.6.4 OSE 57..................... 46 5.6.5 OSE 63..................... 48 Translation of original declaration of incorporation .......... 49 Annex to Declaration of Incorporation............... 50 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
-
Page 5: General
Dangers for persons! Non-observance can lead to irreversible injury and even death. CAUTION Dangers for persons! Non-observance can cause minor injuries. CAUTION Material damage! Information about avoiding material damage. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 6: Definition Of Terms
This operating manual applies to the following sizes: • OSE 14 • OSE 22 • OSE 34 • OSE 40 • OSE 45 • OSE 57 • OSE 63 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 7: Warranty
A wide range of accessories are available for this product For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 8: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 9: Ambient Conditions And Operating Conditions
Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 10: Personal Protective Equipment
• Eliminate any malfunction immediately. • Observe the care and maintenance instructions. • Observe the current safety, accident prevention and environmental protection regulations regarding the product's application field. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 11: Transport
The incorrect handling of disposal may impair the product's safety and cause serious injuries as well as considerable material and environmental harm. • Follow local regulations on dispatching product components for recycling or proper disposal. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 12: Fundamental Dangers
Falling loads may cause serious injuries and even death. • Stand clear of suspended loads and do not step into their swiveling range. • Never move loads without supervision. • Do not leave suspended loads unattended. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 13: Protection During Commissioning And Operation
Before starting up the machine or automated system, check that the EMERGENCY STOP system is working. Prevent operation of the machine if this protective equipment does not function correctly. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 14: Protection Against Electric Shock
• The effectiveness of the potential equalisation must be verified by executing regular safety measurements. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 15: Notes On Particular Risks
For all work in the vicinity of hot surfaces, wear safety gloves. • Before carrying out any work, make sure that all surfaces have • cooled down to the ambient temperature. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... - Page 16 The operator must define suitable emergency stop and • restarting strategies. Emergency stop strategies: e.g. by means of controlled shut ✓ down Restarting strategies: e.g. using pressure build-up valves or ✓ suitable valve switching sequences 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
-
Page 17: Technical Data
SCHUNK also offers customized solutions for special applications in dirty ambient conditions. More technical data is included in the catalog data sheet. Whichever is the latest version. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 18: Assembly And Settings
Example view of mounting the adapter plate Item Mounting OSE 14 dowel pin Ø4 cylinder screws Max. depth of engagement [mm] Min. depth of engagement [mm] 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 19: Ose 22 - 57
2 internal thread M5 M8 M8 M10 M12 M12 M16 3 mounting screws M4 M6 M6 M8 M10 M10 M12 Max. depth of 90 100 engagement from locating surface [mm] 03.00 | OSE | Assembly and Operating Manual | en | 1373804... - Page 20 • For a hose-free direction connection, use the O-rings from the enclosed pack. 4.2.1 OSE 14 air connections air connections variant without pneumatic center position (M) air connections variant pneumatic center position (M) 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
- Page 21 • Use one-way-restrictors for connection. Rotary transmission lead through Pinion-view with swivel unit on back stop counterclockwise, connections on the left side. 4.2.2 OSE 22 - 57 air connections 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
- Page 22 Assembly and settings air connections variant without pneumatic center position (M) air connections variant pneumatic center position (M) 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
- Page 23 90° intermediate position Attachment O-ring Product 1. Use one-way-restrictors for connection. 2. OSE 57: With direct connection on both sides R 1/4" Seal thread with screw plugs from accessory pack. 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
- Page 24 Assembly and settings Rotary transmission lead through OSE 22 - 40 OSE 45 - 57: Pinion-view with swivel unit on back stop counterclockwise, connections on the left side. 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
- Page 25 2. With direct connection on both sides R 1/4" Seal thread with screw plugs from accessory pack. Rotary transmission lead through Pinion-view with swivel unit on back stop counterclockwise, connections on the left side. 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
-
Page 26: Mounting And Connecting
4. Screw screw plugs into any open and unused air connections } 4.4 5. Adjust the of swivel angle, [/ 27]. 6. Connect sensors, if necessary, } 4.6 [/ 32]. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 27: Adjusting Of Swivel Angle
6. After adjustment, the rack must not have any more clearance. NOTE If the counter-nut (73) is loose, air may stream out of the spindle (13). This is due to design and no defect. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... - Page 28 NOTE If the counter-nut is loose (73), air may stream out of the actuation spindle (13). This is due to the design and normal. 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
- Page 29 2. Loosen the counter-nut (53) at B and set the end position by turning the sleeve (10). 3. Fasten counter-nut (53) and check end position. 4. Repeat same procedure for second end stop. 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
-
Page 30: Installation Of Electric Feed Through (Edf)
4.5 Installation of electric feed through (EDF) For sizes 22-57 an electric feed through can be installed in the Assembly Swivel Unit. product with EDF cable spiral cable exits 03.00 | OSE | Assembly and Operating Manual | en | 1373804... - Page 31 19. Press down the cap (10) on the cable cover (11) and hold it down until the air has escaped and the cable cover (11) is firmly closed by the cap (10). 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
-
Page 32: Mounting The Sensor
4. Fix the sensor by tightening the grub screw. 5. Swivel the product into the other end position by actuating the second connection. 6. Proceed in the same way with the second sensor. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 33: Assemble The Inductiv Proximity Switch (In)
3. Adjust the sensor in a way that the passing control cams have a distance of 0.5 mm 4. Clamp the sensor with the screw (75). 03.00 | OSE | Assembly and Operating Manual | en | 1373804... - Page 34 5. Move the control cam now until the switch is actuated at B. 6. Turn the pinion and tighten the set-screw (94-3). Adjustment of the other end position is done the same way. 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
-
Page 35: Maintenance
During maintenance, treat all greased areas with lubricant. Thinly apply lubricant with a lint-free cloth. Lubricant point Lubricant The teeth and the pinion Toothgood 1 All seals Rivolta F.L.G. GT-2 Metallic sliding surfaces Renolit HLT 2 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 36: Assembly Of Seals And Piston
B Calibration of the sealing 1 Expansion sleeve 4 Disc to assemble the piston guiding band at the piston in intermediate position. 2 Sealing 5 Piston 3 Assembly taper 6 Calibration sleeve 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 37: Ose 22 - 45
Mounting the seal Einbau der Kolben Dichtung kalibrieren Expansion sleeve Body Sealing Assembly taper Pin for fixing Piston Disk for seal mounting at the piston for intermediate position Calibration sleeve 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 38: Ose 57
Only versions with integrated air passage: first remove rotary transmission leadthrough (17), then circlip. 5. Draw pinion (14/15) out of housing. 6. Push piston (2) out of housing. 7. Remove all seals. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... - Page 39 (10). 3. Screw the new shock absorber (32) into the adjustment sleeve (10) until it stops. 4. Position the O-ring (49) and tighten the lock nut (54). 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
-
Page 40: Servicing And Assembling The Product
O-rings will be damaged. • Unless otherwise specified, secure all screws and nuts with Loctite no. 243 and tighten with the appropriate tightening torque. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 41: Drawings
They serve for illustration and assignment of the spare parts. Variations are possible depending on size and variant. 5.6.1 OSE 14 Unit A / B Unit C Contained in accessory pack. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 42: Ose 45
Maintenance 5.6.2 OSE 22-40 Unit A Contained in accessory pack. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... - Page 43 Maintenance Unit B Unit C Contained in accessory pack. only for OSE with ID-No. 0354220 / 0354224 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
-
Page 44: Ose 57
Maintenance 5.6.3 OSE 45 Unit A Contained in accessory pack. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... - Page 45 Maintenance Unit B Unit C only for OSE with ID-No. 0354520 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
-
Page 46: Ose 63
Maintenance 5.6.4 OSE 57 Variant A Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. 03.00 | OSE | Assembly and Operating Manual | en | 1373804... - Page 47 Maintenance Variant B Variant C Wearing part, replace during maintenance. only for OSE with ID-No. 0354620 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
- Page 48 Maintenance 5.6.5 OSE 63 OSE 63 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
-
Page 49: Translation Of Original Declaration Of Incorporation
Person authorized to compile the technical documentation: Robert Leuthner, Address: see manufacturer's address Lauffen/Neckar, January 2022 p.p. Ralf Winkler; Head of Technology & Engineering, Mechanics Gripping Systems 03.00 | OSE | Assembly and Operating Manual | en | 1373804... -
Page 50: Annex To Declaration Of Incorporation
Risks due to falling or ejected objects 1.3.4 Risks due to surfaces, edges or angles 1.3.5 Risks related to combined machinery 1.3.6 Risks related to variations in operating conditions 03.00 | OSE | Assembly and Operating Manual | en | 1373804... - Page 51 Risk of slipping, tripping or falling 1.5.16 Lightning Maintenance 1.6.1 Machinery maintenance 1.6.2 Access to operating positions and servicing points 1.6.3 Isolation of energy sources 1.6.4 Operator intervention 1.6.5 Cleaning of internal parts 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
- Page 52 Supplementary essential health and safety requirements for machinery intended for underground work Supplementary essential health and safety requirements for machinery presenting particular hazards due to the lifting of persons 03.00 | OSE | Assembly and Operating Manual | en | 1373804...
- Page 56 Translation of the origianla manual SCHUNK GmbH & Co. KG Clamping and gripping technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 Fax +49-7133-103-2399 info@de.schunk.com schunk.com Folgen Sie uns I Follow us...