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Summary of Contents for SCHUNK OPS Series
- Page 1 Translation of the original manual Assembly and Operating manual Collision and Overload Protection...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights reserved. Any reproduction, processing, distribution (making available to third parties), translation or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Table of contents Table of contents General........................ 5 About this manual .................... 5 1.1.1 Presentation of Warning Labels ............... 5 1.1.2 Definition of Terms................... 6 1.1.3 Applicable documents ................ 6 1.1.4 Sizes ...................... 6 Warranty ...................... 6 Scope of delivery .................... 7 1.3.1 Enclosed pack ................... 7 Basic safety notes .................... - Page 4 Table of contents Troubleshooting ..................... 26 OPS does not react? ................... 26 OPS does not lock? ..................... 26 No electrical signal?.................... 26 Maintenance ...................... 27 02.00 | OPS | Assembly and Operating manual | en | 389668...
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Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Definition Of Terms
• General terms of business* • Catalog data sheet of the purchased product * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.1.4 Sizes This operating manual applies to the following sizes: • OPS 80 •... -
Page 7: Scope Of Delivery
General 1.3 Scope of delivery The scope of delivery includes • Collision and Overload Protection OPS in the version ordered • Assembly and Operating Manual • Accessory pack 1.3.1 Enclosed pack Content of the accessories pack: • 1 x Swiveling connection •... -
Page 8: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. 02.00 | OPS | Assembly and Operating manual | en | 389668... -
Page 9: Ambient Conditions And Operating Conditions
2.6.2 Constructional changes, attachments, or modifications Additional drill holes, threads, or attachments that are not offered as accessories by SCHUNK may be attached only with permission from SCHUNK. 02.00 | OPS | Assembly and Operating manual | en | 389668... -
Page 10: Personnel Qualification
Basic safety notes 2.7 Personnel qualification Inadequate qualifications of the personnel If the personnel working with the product is not sufficiently qualified, the result may be serious injuries and significant property damage. • All work may only be performed by qualified personnel. •... -
Page 11: Personal Protective Equipment
Basic safety notes 2.8 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. • When working on and with the product, observe the occupational health and safety regulations and wear the required personal protective equipment. -
Page 12: Transport
Basic safety notes 2.10 Transport Handling during transport Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. • When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. •... -
Page 13: Notes On Particular Risks
Basic safety notes 2.13 Notes on particular risks Generally valid: • Remove the energy supplies before installation, modification, maintenance, or adjustment work. • Make sure that no residual energy remains in the system. • Do not move parts by hand when the energy supply is connected. -
Page 14: Technical Data
Technical Data 3 Technical Data Size Operating pressure [bar] 0.5 - 3 0.5 - 5 0.5 - 5 1 - 6 1 - 6 Axial deflection [mm] 12.0 14.0 Angular deflection [°] ca. ± 1 * Rotational deflection [°] With rotational limitations * The size OPS 300 (special) is equipped with flexible stop elements. -
Page 15: Assembly
Assembly 4 Assembly 4.1 Mechanical connection OPS 80 Item Designation Item Designation Sensor connection Air connection Notch Tool side Cylinder head screw 4 x M6 5 Cylindrical pin 2x Ø 6mm Robot side Cylinder head screw 3 x M4 7 Cylindrical pin 2x Ø... - Page 16 Assembly OPS 160 Item Designation Item Designation Sensor connection Air connection Notch Tool side Cylinder head screw 6 x M10 5 Cylindrical pin 2x Ø 10mm Robot side Cylinder head screw 6 x M8 7 Cylindrical pin 2x Ø 8mm OPS 200 Item Designation Item Designation...
- Page 17 Assembly OPS 300 (special) Item Designation Item Designation Air connection Notch Sensor connection Tool side Cylinder head screw 6 x M10 5 Cylindrical pin 2x Ø 10mm Robot side Cylinder head screw 6 x M8 7 Cylindrical pin 2x Ø 8mm NOTE The basic position of the OPS is clearly defined, since it only snaps in a certain position.
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Page 18: Electrical Connection
Assembly 4.2 Electrical connection DANGER Danger from electric voltage! Touching live parts can result in death. Switch off energy supply before carrying out all assembly, • adjustment and maintenance work and secure against re- connection. Electrical installation may only be performed by a qualified •... - Page 19 Assembly Circuit diagram sensor PNP-Version Item Designation Color +24V Brown Signal Black Blue Load Designation Value Power supply [VDC] 10 ... 30 (Remaining ripple max. 10%) Power demand [mA] Max. 7.5 (wihtout load at 24 V) Voltage drop [V] Max. 3,6 Output PNP switching Max.
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Page 20: Sensor Npn-Version (Special)
Assembly 4.2.2 Sensor NPN-Version (special) The basic sensor position is closed, the sensor is energized. Sensor connector Circuit diagram sensor NPN-Version Item Designation Color +24V Brown Signal Black Blue Load Designation Value Power supply [VDC] 10 ... 30 (Remaining ripple max. 10%) Power demand [mA] Max. -
Page 21: Air Connections
Assembly 4.3 Air connections NOTICE Observe the requirements for the air supply Technical Data 14]. The compressed air must be filtered (10 μm), dry, oiled or unoiled. Standard for quality of the compressed air according to ISO 8573-1: 6 4 4. 4.3.1 Module OPS 80-100 Compressed air connection at the throttle check valve ensue with a hose Ø4 x 1. -
Page 22: How To Dertermine The Operating Pressure
Assembly 4.4 How to dertermine the operating pressure NOTICE The OPS deflects during deaeration! During deflection air will exhaust permanently from the OPS. If • this should have to be avioded, the compressed air should be switched off via an external valve during this time. If the facility should be switched off, please make sure that the •... -
Page 23: Ops | Assembly And Operating Manual | En
Assembly Module OPS 80 Calculation input air pressure OPS 80 Module OPS 100 Calculation input air pressure OPS 100 02.00 | OPS | Assembly and Operating manual | en | 389668... - Page 24 Assembly Module OPS 160 Calculation input air pressure OPS 160 Module OPS 200 Calculation input air pressure OPS200 02.00 | OPS | Assembly and Operating manual | en | 389668...
- Page 25 Assembly Module OPS 300 (special) Calculation input air pressure OPS 300 (special) 02.00 | OPS | Assembly and Operating manual | en | 389668...
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Page 26: Troubleshooting
Check circular connections and both miniature flat connections on the right seat. Electrical outputs not connected correctly Check pin allocation. Installed electrical signal transmitter Send the product to SCHUNK with a repair defective order. Cable breakage Exchange cable 02.00 | OPS | Assembly and Operating manual | en | 389668... -
Page 27: Maintenance
NOTICE Proximity switches are poured in and can not be removed. If the proximity switches or seals should be damaged, return the OPS for repair to SCHUNK. 02.00 | OPS | Assembly and Operating manual | en | 389668... - Page 28 02.00 | OPS | Assembly and Operating manual | en | 389668...
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