SCHUNK OPS 80 Assembly And Operating Manual
Collision and overload protection
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Summary of Contents for SCHUNK OPS 80
- Page 1 Translation of the original manual Collision and Overload Protection OPS 80 - 300 Assembly and Operating manual Superior Clamping and Gripping...
- Page 2 Imprint Copyright: This manual remains the copyrighted property of SCHUNK GmbH & Co. KG. It is solely supplied to our customers and operators of our products and forms part of the product. This documentation may not be duplicated or made accessible to third parties, in particu- lar competitive companies, without our prior permission.
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Page 3: Table Of Contents
6.2.1 Sensor PNP-Version (standard) ..............13 6.2.2 Sensor NPN-Version (special) ..............14 6.3 Air connections ....................... 15 6.3.1 Module OPS 80-100 ..................15 6.3.2 Module OPS 160-300 .................. 15 6.3.3 Maximum operating pressure ..............15 6.4 How to dertermine the operating pressure ............16 6.4.1 Calculation of the input air pressure (P) ............. -
Page 4: About This Manual
Information about avoiding material damage. WARNING Warning about dangerous electrical voltage Applicable documents • General terms of business • Catalog data sheet of the purchased product The documents listed here, can be downloaded on our homepage www.schunk.com 01.00|OPS 80 - 300|en... -
Page 5: Basic Safety Notes
• Make sure that the product has a sufficient size for the application. • Make sure that the environment is free from splash water and vapors as well as from abrasion or processing dust. Exceptions are products that are designed especially for contaminated en- vironments. 01.00|OPS 80 - 300|en... -
Page 6: Product Safety
Provide protective equipment per EC Machinery Directive. 2.4.2 Constructional changes, attachments, or modifications Additional drill holes, threads, or attachments that are not offered as accessories by SCHUNK may be attached only with permission of SCHUNK. Personnel qualification The assembly, initial commissioning, maintenance, and repair of the product may be performed only by trained specialist person- nel. -
Page 7: Notes On Particular Risks
• Only specially trained staff should disassemble the product. WARNING Risk of injury when the machine/system moves unexpectedly. WARNING While disassembling uncontrollable moves of parts of the grip- per possible! WARNING possibility of uncontrolled movements of individual parts of the module during dissassembly! 01.00|OPS 80 - 300|en... -
Page 8: Warranty
* The sizeOPS 300 (special) is equipped with flexible stop ele- ments. Therefore higher payloads at larger angles of deflection are involved. Further technical data can be found in the catalog data sheet. The most recent version applies. 01.00|OPS 80 - 300|en... -
Page 9: Assembly
Assembly Assembly Mechanical connection Fig. 1 OPS 80 Item Designation Item Designation Sensor connection Air connection Notch Tool side Cylinder head screw 4 x M6 5 Cylindrical pin 2x Ø 6mm Robot side Cylinder head screw 3 x M4 7 Cylindrical pin 2x Ø... - Page 10 Fig. 4 OPS 200 Item Designation Item Designation Air connection Notch Sensor connection Tool side Cylinder head screw 6 x Cylindrical pin 2x Ø 10mm Robot side Cylinder head screw 6 x M8 7 Cylindrical pin 2x Ø 8mm 01.00|OPS 80 - 300|en...
- Page 11 Cylindrical pin 2x Ø 8mm NOTE The basic position of the OPS is clearly defined, since it only snaps in a certain position. The OPS snaps, when the notch of the flange is aligned with the notch on the housing. 01.00|OPS 80 - 300|en...
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Page 12: Electrical Connection
• Check if de-energized, ground it and hot wire. WARNING For connection of inductive loads switch a recovery diode paral- lely to the load! Please make sure that power supply will be correctly polarized. The electronic has a reverse battery protection. 01.00|OPS 80 - 300|en... -
Page 13: Sensor Pnp-Version (Standard)
Max. 7.5 (wihtout load at 24 V) Voltage drop [V] Max. 3,6 Output PNP switching Max. power output [mA] 180 (resistive load); short circuit proof Output signal OPS locked – transistor leading OPS unlocked – transistor not leading 01.00|OPS 80 - 300|en... -
Page 14: Sensor Npn-Version (Special)
Max. 2 (without load) Voltage drop [V] Max. 3,5 Output NPN switching, Open Collector Max. power output [mA] 40 (resistive load); short circuit proof Output signal OPS locked – transistor not leading OPS unlocked – transistor leading 01.00|OPS 80 - 300|en... -
Page 15: Air Connections
Compressed air connection at the throttle check valve ensue with a hose Ø6 / Ø4. 6.3.3 Maximum operating pressure • OPS 80: 3 bar • OPS 100: 5 bar • OPS 160: 5 bar • OPS 200: 6 bar • OPS 300: 6 bar 01.00|OPS 80 - 300|en... -
Page 16: How To Dertermine The Operating Pressure
• S: center of gravity • D: Distance of the mounting surfaceOPS to the center of gravity (S) in mm The determined input air pressure (P) must be within the operat- 01.00|OPS 80 - 300|en... - Page 17 Assembly ( 5, Page ing pressure range of theOPS, Module OPS 80 Fig. 10 Calculation input air pressure OPS 80 Module OPS 100 Fig. 11 Calculation input air pressure OPS 100 01.00|OPS 80 - 300|en...
- Page 18 Assembly Module OPS 160 Fig. 12 Calculation input air pressure OPS 160 Module OPS 200 Fig. 13 Calculation input air pressure OPS200 01.00|OPS 80 - 300|en...
- Page 19 Assembly Module OPS 300 (special) Fig. 14 Calculation input air pressure OPS 300 (special) 01.00|OPS 80 - 300|en...
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Page 20: Troubleshooting
The electrical outputs are misaligned Check, if strands are swapped. Observe Pin- assignment.. The installed electrical signal transmitter are Send the module to SCHUNK with a repair dammaged order.. Break of cable Replace the cable 01.00|OPS 80 - 300|en... -
Page 21: Maintenance And Care
• The seals are in the enclosed sealing kit 25). The sealing kit can only be ordered complete. NOTICE Proximity switches are poured in and can not be removed. If the proximity switches should be damaged, return theOPS for repair to SCHUNK. 01.00|OPS 80 - 300|en... -
Page 22: Disassembly Of The Module
OPS must be newly adjusted. Fig. 15 Assembly drawing, example OPS 100 Screw Spring Flange Piston Screw Sealring Sensor cap 10 O-ring Screw 11 Cover Housing 12 Sealring Included in the seal kit. 01.00|OPS 80 - 300|en... -
Page 23: Renew Seals And O-Ring
• Treat the O-Ring (10) on the cover (11) with Renolit HLT 2, or any equivalent grease. • Stick in the seal (12) at the cover (11) with Loctite 480, or any equivalent glue. 01.00|OPS 80 - 300|en... -
Page 24: Assembly Of The Module
4 Plug the flange (2) on the alignment pin. 5 Mount flange (2) with screws (1) NOTICE! Glue the screws (1) at the flange (2) with Weicom AN 302-43, or any equivalent glue. Tightening torque Screws between housing and cover [Nm] Screws flange [Nm] 01.00|OPS 80 - 300|en... -
Page 25: Seal Kit
Content of the sealing kit: • 2 x Seal ring • 1 x O-ring ID.-No. of the seal kit Seal kit for ID number OPS 80 0370613 OPS 100 0370614 OPS 160 0370735 OPS 200 0370801 OPS 300 0370837 01.00|OPS 80 - 300|en... -
Page 26: Enclosed Pack
• 1 x cable for sensors, ID number: 0301502 • Cylinder pin for mounting • Screws for mounting ID.-No. of the accessory pack Accessory pack for ID number OPS 80 5510476 OPS 100 5511310 OPS 160 5511335 OPS 200 5510618 OPS 300 5511076 01.00|OPS 80 - 300|en... - Page 27 01.00|OPS 80 - 300|en...
- Page 28 01.00|OPS 80 - 300|en...
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