Related Manuals for SCHUNK KGG 60
Summary of Contents for SCHUNK KGG 60
- Page 1 Assembly and Operating Manual KGG 2-Finger Parallel Gripper Translation of the original manual...
- Page 2 Imprint Imprint Copyright: This manual is protected by copyright. The author is SCHUNK SE & Co. KG. All rights reserved. Technical changes: We reserve the right to make alterations for the purpose of technical improvement. Document number: 389166 Version: 23.00 | 11/03/2024 | en...
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Page 3: Table Of Contents
Table of contents Table of Contents 1 General ..................... 5 About this manual................1.1.1 Presentation of Warning Labels ............. 1.1.2 Applicable documents ..............1.1.3 Sizes..................1.1.4 Variants ................... 1.2 Warranty ................... 1.3 Scope of delivery................. 1.3.1 Enclosed pack................1.4 Accessories ..................1.4.1 Seal kit .................. - Page 4 7.5 Screw tightening torques ..............37 7.6 Assembly drawings ................37 7.6.1 Assembly drawing KGG 60 and KGG 70 ..........38 7.6.2 Assembly drawing KGG 80 ............39 7.6.3 Assembly drawing KGG 100 and KGG 140 .......... 40 8 Translation of the original declaration of incorporation ......... 41 9 UKCA declaration of incorporation ............
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Page 5: General
General 1 General 1.1 About this manual This manual contains important information for a safe and appropriate use of the product. This manual is an integral part of the product and must be kept accessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Applicable Documents
Assembly and operating manuals of the accessories * Die mit Stern (*) gekennzeichneten Unterlagen können unter schunk.com/downloads heruntergeladen werden. 1.1.3 Sizes This operating manual applies to the following sizes: KGG 60 KGG 70 KGG 80 KGG 100 KGG 140 1.1.4 Variants... -
Page 7: Scope Of Delivery
1.3.1 Enclosed pack Content of the accessories pack: } 7.6 [/ 37]. Accessory pack for ID number KGG 60 5520756 KGG 60 - High-temperature (HT) 5520757 KGG 70 5522670 KGG 70 - High-temperature (HT) 395522670 KGG 80 5519008 KGG 80 - High-temperature (HT) -
Page 8: Basic Safety Notes
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. Use only original spare parts or spares authorized by SCHUNK. 2.4 Gripper fingers Requirements of gripper fingers Accumulated energy can make the product unsafe and risk the danger of serious injuries and considerable material damage. -
Page 9: Ambient Conditions And Operating Conditions
Basic safety notes Execute the gripper fingers in such a way that the product reaches either the "open" or "closed" position in a de- energized state. Only change gripper fingers if no residual energy can be released. Make sure that the product and the top jaws are a sufficient size for the application. -
Page 10: Personal Protective Equipment
Basic safety notes Service personnel of Due to its technical training, knowledge and experience, service the manufacturer personnel of the manufacturer is able to perform the delegated tasks and to recognize and avoid possible dangers. 2.7 Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. -
Page 11: Malfunctions
Basic safety notes Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. Secure the product against falling during transportation and handling. -
Page 12: Notes On Particular Risks
Basic safety notes 2.12 Notes on particular risks DANGER Risk of fatal injury from suspended loads! Falling loads can cause serious injuries and even death. Stand clear of suspended loads and do not step within their swiveling range. Never move loads without supervision. Do not leave suspended loads unattended. -
Page 13: Technical Data
* For use in dirty ambient conditions (e.g. sprayed water, vapors, abrasion or processing dust) SCHUNK offers corresponding product options as standard. SCHUNK also offers customized solutions for special applications in dirty ambient conditions. 23.00 | KGG | Assembly and Operating Manual | en | 389166... -
Page 14: Design And Description
Design and description 4 Design and description 4.1 Design Housing Holder for sensors Base jaw 4.2 Description The KGG is a narrow 2-finger parallel gripper with long stroke. Field of application for universal use in clean environments with light to medium workpiece weights and a large stroke range. -
Page 15: Assembly
Assembly 5 Assembly 5.1 Installing and connecting WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. Before starting any work on the product: Switch off the power supply and secure against restarting. - Page 16 Assembly ð Screw in air connections (plug connections). OR: Screw on throttle valve in order to be able to perform sufficient throttling and/or damping. Screw the product to the machine/system, [/ 17]. } 5.2.1 ð If necessary, use appropriate connection elements (adapter plates). Secure the gripper fingers to the base jaws, [/ 17].
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Page 17: Connections
Assembly 5.2 Connections 5.2.1 Mechanical connection WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. Before starting any work on the product: Switch off the power supply and secure against restarting. - Page 18 Assembly Connections at the The product can be assembled from the top, bottom and housing laterally. CAUTION Material damage due to incorrect assembly! The maximum depth of engagement of X mm for fastening the gripper on the floor-side and the maximum depth of engagement of Y mm for fastening of the gripper laterally must always be observed.
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Page 19: Air Connection
Assembly 5.2.2 Air connection WARNING Risk of injury due to unexpected movements! If the power supply is switched on or residual energy remains in the system, components can move unexpectedly and cause serious injuries. Before starting any work on the product: Switch off the power supply and secure against restarting. - Page 20 Assembly Air connections Connection Hose-free direct connection at the base (a = open, b = close) Hose connection M3/4 M3/4 M3/4 M3/5 M5/6 (A = open, B = close) Tab.: Thread diameter of the air connections 23.00 | KGG | Assembly and Operating Manual | en | 389166...
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Page 21: Mounting The Sensor
– The assembly and operating manual and catalog datasheet are included in the scope of delivery for the sensors and are available at schunk.com. Information on handling sensors is available at schunk.com or from SCHUNK contact persons. 5.3.1 Overview of sensors Tab.: Overview of sensor technology... -
Page 22: Switch-Off Hysteresis For Magnetic Switches
Assembly 5.3.2 Switch-off hysteresis for magnetic switches Sensors MMS 22, MMS 22-PI1, MMS 22-PI2 and MMS-P 22 The smallest detectable difference in stroke is defined in the following table: For products with X mm Min. query range per jaw/ nominal stroke per jaw min. - Page 23 Assembly Tab.: A: Left cable outlet Setting MMS 22-A MMS-P 22 MMS 22-PI1 MMS 22-PI2 MMS 22-IOL dimension [mm] 60-20 l2 (a) 37.9 37.9 37.2 l2 (b) 24.9 24.9 24.2 60-40 l2 (a) optimum mode only * l2 (b) 70-24 l2 (a) 41.9 41.9 41.2...
- Page 24 } 5.3.8 5.3.3.1 Shorten sensor holder NOTE The sensor holder can be shortened at the notches, e.g. for smaller sizes. SCHUNK recommends cutting the sensor holder to size according to the following table. Notches on sensor holder Tab.: Left cable outlet...
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Page 25: Mounting Inductive Proximity Switch In 40
Assembly Groove MMS 22 MMS 22-A MMS-P 22 MMS 22-PI1 MMS 22-PI2 MMS 22-IOL 100-4 100-8 - ** Tab.: Right cable outlet Groove MMS 22 MMS 22-A MMS-P 22 MMS 22-PI1 MMS 22-PI2 MMS 22-IOL 60-20 L3 * L1 * 60-40 L4 * L3 * 70-24 70-48 L5 *... - Page 26 Assembly Installing the sensor with mounting kit Fasten the switching lug (1) with screw (2) horizontally on the right gripper finger. Insert sensor (3) from below into holder (5). Insert the screws (4) into the holder (5). Place the holder (5) onto the holder (7) from above and screw the screws (4) to the clamping plate (8).
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Page 27: Installing The Magnetic Switch Mms 22 / Rms 22
Assembly Gripper open: Slide the holder (5) together with the sensor (3) to the right end of the holder (7). Slowly move the holder (5) to the left so that the sensor switches. Secure the holder (5) in this position with screws (4). Bring the product into position "Gripper open"... -
Page 28: Mount Programmable Magnetic Switch Mms 22-Pi1
Assembly Position of the magnetic switches Position "Gripper open" or "Part gripped (I.D. gripping)" Put product in the position in which it is to be set. Slide the sensor 2 (2) from the right into the groove on the holder until it switches. Secure the sensor 2 (2) in this position using the set screw. -
Page 29: Mounting Programmable Mms-P 22 Magnetic Switch
Assembly NOTE If there is no T-nut available, slide the sensor according to dimension I1 into the groove (2), } 5.3.3 [/ 22]. Turn the sensor (1) into the groove (2). OR: Slide the sensor (1) into the groove (2) until the sensor (1) stops at the T-nut (3). - Page 30 The magnetic switch MMS 22-PI1 can be adjusted and taught in two ways. "Standard mode" allows for quick installation on the T-nut preset by SCHUNK in the groove or the defined setting dimension "l1." In "Optimal Mode", the sensor identifies the optimal position in the groove itself.
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Page 31: Mounting The Magnetic Switch Mms 22-Iol
Assembly 5.3.9 Mounting the magnetic switch MMS 22-IOL CAUTION Risk of damage to the sensor during assembly! Observe the maximal tightening torque. NOTE If there is no T-nut available, slide the sensor according to dimension I1 into the groove (2), [/ 22]. -
Page 32: Mount The Radio System Rss-R1/T2
Assembly NOTE If there is no T-nut available, slide the sensor according to dimension I1 into the groove (2), [/ 22]. } 5.3.3 Turn the sensor (1) into the groove (2). OR: Slide the sensor (1) into the groove (2) until the sensor (1) stops at the T-nut (3). -
Page 33: Troubleshooting
Unused air connections open. Close unused air connections. Flow control valve closed. Open the flow control valve. Component part defective. Replace component or send it to SCHUNK for repair. 6.2 Product is not executing the complete stroke Possible cause Corrective action Dirt deposits between cover and piston. -
Page 34: Product Does Not Achieve The Opening And Closing Times
Pressure drops below minimum. Check air supply. } 3 [/ 13] Component part defective. Replace component or send it to SCHUNK for repair. 6.5 Product does not achieve the opening and closing times Possible cause Corrective action Compressed air lines are not installed If present: Open the flow control couplings on optimally. -
Page 35: Maintenance
Maintenance 7 Maintenance 7.1 Notes Original spare parts Use only original spare parts of SCHUNK when replacing spare and wear parts. 7.2 Maintenance intervals CAUTION Material damage due to hardening lubricants! Lubricants harden more quickly at temperatures above 60°C, leading to possible product damage. -
Page 36: Disassembly And Assembly
Loosen the screw (43) and remove the cover (9) and (20) upwards. Carefully pull gripper fingers (3) and (23) sideways out of the housing (1) and (24). KGG 60, 70: Loosen the screws (45) and remove the stop plates (15). Loosen the screws (41). Remove the gear racks (8) and (21) and guides (2) from the gripper fingers (3) and (23). -
Page 37: Assembly
Maintenance KGG 80,100,140: Remove the damping (28) from the piston rod (4) and (22). Remove seals (25) from the recesses in the housing (1) and (24). Completely unscrew and remove the set screw (67) from the piston rod (4) and (22). KGG 80,100,140: Completely unscrew and remove the set screw (69) from the piston rod (4) and (22). -
Page 38: Assembly Drawing Kgg 60 And Kgg 70
Maintenance 7.6.1 Assembly drawing KGG 60 and KGG 70 Assembly drawing KGG 60 and KGG 70 Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. Contained in accessory pack. 23.00 | KGG | Assembly and Operating Manual | en | 389166... -
Page 39: Assembly Drawing Kgg 80
Maintenance 7.6.2 Assembly drawing KGG 80 Assembly drawing KGG 80 Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. Contained in accessory pack. 23.00 | KGG | Assembly and Operating Manual | en | 389166... -
Page 40: Assembly Drawing Kgg 100 And Kgg 140
Maintenance 7.6.3 Assembly drawing KGG 100 and KGG 140 Assembly drawing KGG 100 and KGG 140 Wearing part, replace during maintenance. Included in the seal kit. Seal kit can only be ordered completely. Contained in accessory pack. 23.00 | KGG | Assembly and Operating Manual | en | 389166... -
Page 41: Translation Of The Original Declaration Of Incorporation
8 Translation of the original declaration of incorporation in terms of the Directive 2006/42/EG, Annex II, Part 1 Section B. Manufacturer/ SCHUNK SE & Co. KG Distributor Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 - 134... -
Page 42: Ukca Declaration Of Incorporation
UKCA declaration of incorporation 9 UKCA declaration of incorporation in accordance with the Supply of Machinery (Safety) Regulations 2008. Manufacturer/ SCHUNK Intec Limited Distributor Clamping and gripping technology 3 Drakes Mews, Crownhill MK8 0ER Milton Keynes We hereby declare that on the date of the declaration the following partly completed machine complied with all basic safety and health regulations found in the "Supply of Machinery (Safety) Regulations 2008". -
Page 43: Information On The Rohs Directive, Reach Regulation And Substances Of Very High Concern (Svhc)
"on the restriction of the use of certain hazardous substances in electrical and electronic equipment (RoHS)", or fulfill their intended function only as part of one. Therefore products from SCHUNK do not fall within the scope of the directive at this time. REACH Regulation Products from SCHUNK fully comply with the regulations of Regulation (EC) No. 1907/2006... - Page 44 SCHUNK SE & Co. KG Toolholding and Workholding | Gripping Technology | Automation Technology Bahnhofstr. 106 - 134 D-74348 Lauffen/Neckar Tel. +49-7133-103-0 info@de.schunk.com schunk.com Folgen Sie uns I Follow us Wir drucken nachhaltig I We print sustainable...
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