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Summary of Contents for Pfeiffer Vacuum HIPACE 30 NEO
- Page 1 OPERATING INSTRUCTIONS Translation of the Original HIPACE 30 NEO Turbopump...
- Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new turbopump is designed to support you by its performance, its perfect operation and without interfering your individual application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.
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Page 3: Table Of Contents
Limits of use of product Proper use Foreseeable improper use Personnel qualification 2.7.1 Ensuring personnel qualification 2.7.2 Personnel qualification for maintenance and repair 2.7.3 Advanced training with Pfeiffer Vacuum Product description Function 3.1.1 Cooling 3.1.2 Rotor bearing 3.1.3 Drive Identifying the product 3.2.1 Product types... - Page 4 Operation Commissioning Operating modes 6.2.1 Operation without operating unit 6.2.2 Operation via multi-function connection "X3" 6.2.3 Operation via Pfeiffer Vacuum control unit 6.2.4 Operation via field bus Switching on the turbopump Operation monitoring 6.4.1 Operating mode display via LED 6.4.2 Temperature monitoring Switching off and venting 6.5.1 Switching off...
- Page 5 Overview of available spare parts Tbl. 15: Accessories Tbl. 16: Conversion table: Pressure units Tbl. 17: Conversion table: Units for gas throughput Tbl. 18: Technical data for HiPace 30 Neo | 24 V Tbl. 19: Materials that make contact with the process media 5/64...
- Page 6 Electronic drive unit installation and removal Fig. 17: Spare parts, HiPace 30 Neo Fig. 18: HiPace 30 Neo | DN 63 ISO-K Fig. 19: HiPace 30 Neo | DN 63 CF-F Fig. 20: HiPace 30 Neo | DN 40 ISO-KF...
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Page 7: About This Manual
Keep the manual for future consultation. 1.1 Validity These operating instructions are a customer document of Pfeiffer Vacuum. The operating instructions describe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in these operating instructions refers to the product's current development status. -
Page 8: Pictographs
Rating plate The rating plate of the turbopump is located on the lower part D-35614 Asslar Berliner Str. 43 of the vacuum pump. HiPace 30 Neo Mod. PM P090 XXXXX Rating plate of the electronic drive unit Type 12 - - - - - - - -... -
Page 9: Abbreviations
About this manual 1.3.4 Abbreviations Abbreviation Meaning in this document Flange: Metal-sealed connector in accordance with ISO 3669 Diameter value (in mm) Direct current Nominal diameter as size description Rotation speed value of a vacuum pump (frequency, in rpm or Hz) High vacuum flange, high vacuum side Flange: Connection in accordance with ISO 1609 and ISO 2861 Light emitting diode... -
Page 10: Safety
Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►... - Page 11 ► Take suitable safety precautions on-site for the compensation of the occurring torques. ► Before installing a vibration compensator, you must first of all contact Pfeiffer Vacuum. WARNING Danger to life from poisoning where toxic process media leak from damaged connections Sudden twisting of the turbopump in the event of a fault causes fittings to accelerate.
- Page 12 ► Install suitable touch protection if the vacuum pump is accessible to untrained persons. ► Allow the vacuum pump to cool down before carrying out any work. ► Contact Pfeiffer Vacuum for suitable touch protection in system solutions. Risks during operation...
- Page 13 ► Install suitable touch protection if the vacuum pump is accessible to untrained persons. ► Allow the vacuum pump to cool down before carrying out any work. ► Contact Pfeiffer Vacuum for suitable touch protection in system solutions. Risks during maintenance, decommissioning and disposal...
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Page 14: Safety Precautions
► Follow the installation instructions for this turbopump. ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the installation. WARNING Risk of injury caused by the turbopump breaking away with the vibration compensator in the event of a malfunction Sudden jamming of the rotor generates high destructive torques in accordance with ISO 27892. -
Page 15: Limits Of Use Of Product
► Do not carry out your own conversions or modifications on the unit. ► Observe the unit protection class prior to installation or operation in other environments. 2.4 Limits of use of product Parameter HiPace 30 Neo Installation location Weatherproof (internal space) Air pressure... -
Page 16: Personnel Qualification
The work described in this document may only be carried out by persons who have appropriate profes- sional qualifications and the necessary experience or who have completed the necessary training as provided by Pfeiffer Vacuum. Training people 1. Train the technical personnel on the product. -
Page 17: Personnel Qualification For Maintenance And Repair
─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.7.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training. -
Page 18: Product Description
3 Product description 3.1 Function The turbopump forms a compact unit with the electronic drive unit. Pfeiffer Vacuum power supply packs provide the voltage supply. Integrated temperature monitoring for the rotor reduces the power consump- tion of the turbopump if the rotor temperature exceeds the limit value. In addition to the multi-function connection of the electronic drive unit, the turbopump has two AccessLink sockets for connecting Pfeiff- er Vacuum accessories directly. -
Page 19: Drive
ID no. 000021320. 3.2.1 Product types The product designation of Pfeiffer Vacuum turbopumps from the HiPace series is composed of the family name, the size (which is based on the pumping speed of the vacuum pump) and, if required, an additional feature description. -
Page 20: Transportation And Storage
► Do not stack the products. ► Wear protective equipment, e.g. safety shoes. Recommendation Pfeiffer Vacuum recommends keeping the transport packaging and original protective cov- Safe transport of the product ► Transport the turbopump only within the permissible temperature limits. -
Page 21: Installation
► Install suitable touch protection if the vacuum pump is accessible to untrained persons. ► Allow the vacuum pump to cool down before carrying out any work. ► Contact Pfeiffer Vacuum for suitable touch protection in system solutions. General notes for the installation of vacuum components ►... -
Page 22: Fastening Turbopump To Bottom Part
Tensile strength HiPace 30 2 mm | > 270 MPa ≥ 1.3 × d 6 Nm ± 10 % HiPace 30 Neo HiPace 30 Neo H HiPace 60 HiPace 80 HiPace 80 Neo HiPace 80 Neo H SplitFlow 50 SplitFlow 80 SplitFlow 80 Neo Tbl. -
Page 23: Connecting The High Vacuum Side
110 ℃ Tbl. 6: Requirements for dimensioning high vacuum connection supplied by customer Important information for correct installation ► Only use the approved mounting kits of Pfeiffer Vacuum for the high vacuum connection of the turbopump. 5.3.2 Consider earthquake protection NOTICE... -
Page 24: Using A Splinter Shield Or Protective Screen
Safety connections, customer-side 5.3.3 Using a splinter shield or protective screen Pfeiffer Vacuum centering rings with splinter shield or protective screen in the high vacuum flange pro- tect the turbopump against foreign matter from the vacuum chamber. The pumping speed of the turbo- pump reduces according to the passage guide values and the size of the high vacuum flange. -
Page 25: Mounting Orientations
4. Observe the fastening of the ISO flanges. 5.3.5 Mounting orientations Pfeiffer Vacuum turbopumps of the HiPace Neo series are suitable for use with dry compressing back- ing pumps for mounting in all orientations. ► When using oil-sealed backing pumps, avoid backflow from the fore-vacuum range. -
Page 26: Attaching Iso-K Flange Onto Iso-K
Flange connection ISO-K to ISO-F, bracket screws Connection with bracket screw 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Connect the flange with the components of the mounting kit according to the figure. -
Page 27: Attaching Cf Flange To Cf-F
Installation Connection of hexagon head set screw and tapped hole 1. Only use the approved mounting kits from Pfeiffer Vacuum for the connection. 2. Place the collar flange over the high vacuum flange on the turbopump. 3. Insert the snap ring into the side groove on the high vacuum flange of the turbopump. -
Page 28: Fig. 7: Flange Connection Cf-F, Hexagon Head Screw And Through Hole
Connection of the hexagon head screw and through holes 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. If used: Insert the protective screen or splinter shield with clamping lugs downwards in the turbo- pump high vacuum flange. -
Page 29: Connecting Fore-Vacuum Side
Connection of the stud screw and through hole 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. If used: Insert the protective screen or splinter shield with clamping lugs downwards in the turbo- pump high vacuum flange. -
Page 30: Connecting Accessories
Connecting accessory devices ● Use Pfeiffer Vacuum accessories via the AccessLink sockets or at the “X3” multi-func- tion connection of the electronic drive unit with corresponding connection cables or adapters. ● Configure the desired accessory output via RS-485 using the control unit or PC. -
Page 31: Connecting The Electrical Supply
► Do not carry out your own conversions or modifications on the unit. ► Ensure the integration into an Emergency Off safety circuit. 5.6.1 Ground turbopump Pfeiffer Vacuum recommends connecting a suitable grounding cable to discharge applicative interfer- ences. Fig. 12:... -
Page 32: Fig. 13: Connecting Electronic Drive Unit To Power Supply Pack
5. Insert the connecting cable into the connection "DCout" on the power supply pack and close the bayonet lock. 6. If you are using a Pfeiffer Vacuum control unit: Connect the “RS-485” connector to the control unit using a suitable connection cable. -
Page 33: Operation
Important settings and function-related variables are programmed ex factory as parameters in the vac- uum pump electronic drive unit. Each parameter has a three-digit number and a description. Parameter- driven operation and control is supported via a Pfeiffer Vacuum control unit, or externally via RS-485 using Pfeiffer Vacuum protocol. -
Page 34: Operating Modes
Notes on operation without control unit 1. Only use the approved Pfeiffer Vacuum connection cables with bridges on the "X3" connection on the electronic drive unit. 2. Only switch on the power supply of the turbopump immediately before operation. -
Page 35: Operation Via Field Bus
6.4.1 Operating mode display via LED LEDs on the electronic drive unit show the basic operating states of the vacuum pump. A differentiated error and warning display is only possible for operation with the Pfeiffer Vacuum control unit or a PC. 35/64... -
Page 36: Temperature Monitoring
Operation Symbol LED status Display Meaning Currentless On, flashing "pumping station OFF", rotation speed ≤ 60 rpm Green On, inverse flashing "pumping station ON", set rotation speed not reached On, constant "pumping station ON", set rotation speed reached On, flashing "pumping station OFF", speed >... -
Page 37: Venting
General information for fast venting We recommend fast venting of larger volumes in 4 steps. 1. Use a Pfeiffer Vacuum venting valve for the turbopump, or match the valve cross-section to the size of the recipient and maximum venting rate. - Page 38 Operation 3. Then vent the system with a second venting valve of any size; for example, directly at the vacuum chamber. 4. Wait for pressure equalization to atmospheric pressure in the vacuum system. 38/64...
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Page 39: Maintenance
● Determine the specific service lives during the first operating interval. ● Consult with Pfeiffer Vacuum Service if you wish to reduce the maintenance frequency. Maintenance Level 2 and Level 3 We recommend Pfeiffer Vacuum Service (PV) carry out maintenance work at Level 2 and Level 3 (inspection). -
Page 40: Replace Operating Fluid Reservoir
Maintenance ► Pay attention to when the operating fluid must be changed. ► For any questions relating to maintenance, contact the appropriate Pfeiffer Vacuum Service loca- tion. Action Inspection Mainte- Mainte- Mainte- Required ma- nance lev- nance lev- nance lev-... -
Page 41: Removing Operating Fluid Reservoir
● When ordering spare parts, make sure you use the correct pump article number and the operating fluid reservoir. ● This information can be found on the pump rating plate. You can find the safety data sheet in the Pfeiffer Vacuum Download Center. Prerequisites ● Turbopump off ●... -
Page 42: Assembling Operating Fluid Reservoir
Maintenance Removing operating fluid reservoir 1. Wear laboratory gloves to avoid skin contact. 2. Place the turbopump on the closed high vacuum flange. 3. Unscrew the Torx screws from the closing cap. 4. Lift the closing cap off the pump bottom part. 5. -
Page 43: Replacing Electronic Drive Unit
Maintenance 7.4 Replacing electronic drive unit NOTICE Damage to the vacuum pump and electronic drive unit due to improper disconnection of com- ponents Even after the power supply has been switched off, the vacuum pump continues to deliver electrical energy during its run-down period. If the vacuum pump and electronic drive unit are disconnected prematurely, there is the risk of body contact and consequently the destruction of electronic compo- nents. -
Page 44: Confirming Speed Specification
5. Set the parameter [P:777] to the required value of the nominal rotation speed in Hertz. Alternative to adjusting the nominal rotation speed confirmation A Pfeiffer Vacuum SpeedConfigurator for the one-time immediate setting of parameter [P:777] is included with the replacement units. -
Page 45: Decommissioning
2. Clean the turbopump exterior with a lint-free cloth and a little isopropanol. 3. If necessary, arrange for Pfeiffer Vacuum Service to completely clean the turbopump. 4. Observe the total running time of the turbopump and if necessary, arrange for Pfeiffer Vac- uum Service to replace the bearing. -
Page 46: Recycling And Disposal
● Help to reduce the wastage of natural resources. ● Prevent contamination. 9.1 General disposal information Pfeiffer Vacuum products contain materials that you must recycle. ► Dispose of our products according to the following: – Iron – Aluminium –... -
Page 47: Malfunctions
► Follow the installation instructions for this turbopump. ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the installation. WARNING Risk of injury caused by the turbopump breaking away with the vibration compensator in the event of a malfunction Sudden jamming of the rotor generates high destructive torques in accordance with ISO 27892. -
Page 48: Tbl. 13: Troubleshooting Turbopumps
● Reduce the process gas load. ● Rotor not running ● Check the turbopump for noise development smoothly, defective ● Contact Pfeiffer Vacuum Service. bearing ● Run-up time setpoint ad- ● Use a control unit to extend the set value run-up justed too low time [P:700]. -
Page 49: Service Solutions By Pfeiffer Vacuum
We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality. - Page 50 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.
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Page 51: Spare Parts, Hipace 30 Neo
Spare parts, HiPace 30 Neo 12 Spare parts, HiPace 30 Neo Fig. 17: Spare parts, HiPace 30 Neo Position Designation Order number Remark Pieces Electronic drive unit refer to the rating plate depending on the connec- TC 80 tion panel Operating fluid reservoir refer to the rating plate incl. -
Page 52: Accessories
Optionally with splinter shield or protective screen. Power supply packs and control units Power supply packs for optimal voltage supply of Pfeiffer Vacuum products are characterized by their compact size and adapted power supply with maximum reliability. Control units are used to check and adjust operating parameters. - Page 53 Copper gasket, silver-plated, vacuum-annealed, DN 63 CF 490DFL063-S-G-S5 Copper gasket, silver-plated, DN 63 CF 490DFL063-S-S5 Splinter shield for Pfeiffer Vacuum turbopumps PM 016 312 Protection screen for DN 63 CF-F PM 016 333 Mounting kit for HiPace 60/80, DN 40 ISO-KF, including centering ring and...
- Page 54 Hose nozzle for 9 mm hose, G 1/8" PM 016 783 -T Banjo fitting PM 016 787 -T Water cooling for HiPace 80 Neo | HiPace 30 Neo PM 026 100 -T USB RS-485 converter PM 061 207 -T Coupling M12 for RS-485...
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Page 55: Tbl. 15: Accessories
Accessories Selection field Part number IKT 010, digital cold cathode sensor, low current PT R72 100 IKT 011, digital cold cathode sensor, high current PT R73 100 Tbl. 15: Accessories 55/64... -
Page 56: Technical Data And Dimensions
Technical data and dimensions 14 Technical data and dimensions 14.1 General This section describes the basis for the technical data of Pfeiffer Vacuum turbopumps. Technical data Maximum values refer exclusively to the input as a single load. ● Specifications according to PNEUROP committee PN5 ●... - Page 57 Technical data and dimensions Type designation extended HiPace® 30 Neo HiPace® 30 Neo HiPace® 30 Neo with TC 80 with TC 80 with TC 80 Pumping speed for Ar 21 l/s 31 l/s 31 l/s Pumping speed for H 21 l/s 24 l/s 24 l/s Pumping speed for He...
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Page 58: Substances In Contact With The Media
-20 – 55 °C Weight 1.6 kg 1.52 kg 2.9 kg Tbl. 18: Technical data for HiPace 30 Neo | 24 V 14.3 Substances in contact with the media Substances in contact with the media Aluminum alloy Stainless steel Rare-earth magnets... -
Page 59: Dimensions
Technical data and dimensions 14.4 Dimensions M5-10/14 tief DN 63 ISO-K 24.4 G1/4” 67.9 Fig. 18: HiPace 30 Neo | DN 63 ISO-K Dimensions in mm 59/64... -
Page 60: Fig. 19: Hipace 30 Neo | Dn 63 Cf-F
Technical data and dimensions M5 - 10/14 tief DN 63 CF-F 24.4 67.9 G1/4” Fig. 19: HiPace 30 Neo | DN 63 CF-F Dimensions in mm 60/64... -
Page 61: Fig. 20: Hipace 30 Neo | Dn 40 Iso-Kf
Technical data and dimensions M5-10/14 tief DN 40 ISO-KF 24.4 G1/4” 67.9 Fig. 20: HiPace 30 Neo | DN 40 ISO-KF Dimensions in mm 61/64... -
Page 62: Ec Declaration Of Conformity
DIN EN 61010-1 : 2020 DIN EN IEC 63000 : 2019 The authorized representative for the compilation of technical documents is Mr. Tobias Stoll, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43... -
Page 63: Declaration Of Conformity
ISO 21360-4:2018 IEC 61010-1+A1:2010 IEC 63000:2018 The manufacturer's authorized representative in the United Kingdom and the authorized agent for compiling the technical documentation is Pfeiffer Vacuum Ltd, 16 Plover Close, In- terchange Park, MK169PS Newport Pagnell. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43...
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