Pfeiffer Vacuum HIPACE 450 Operating Instructions Manual
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Pfeiffer Vacuum HIPACE 450 Operating Instructions Manual

Turbopump
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OPERATING INSTRUCTIONS
EN
Translation of the Original
HIPACE 450
Turbopump

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Summary of Contents for Pfeiffer Vacuum HIPACE 450

  • Page 1 OPERATING INSTRUCTIONS Translation of the Original HIPACE 450 Turbopump...
  • Page 2 Dear Customer, Thank you for choosing a Pfeiffer Vacuum product. Your new turbopump is designed to support you by its performance, its perfect operation and without interfering your individual application. The name Pfeiffer Vacuum stands for high-quality vacuum technology, a comprehensive and complete range of top-quality products and first-class service.

  • Page 3: Table Of Contents

    Limits of use of the product Proper use Foreseeable improper use Personnel qualification 2.7.1 Ensuring personnel qualification 2.7.2 Personnel qualification for maintenance and repair 2.7.3 Advanced training with Pfeiffer Vacuum Product description Function 3.1.1 Cooling 3.1.2 Rotor bearing 3.1.3 Drive...
  • Page 4 Operating modes 6.2.1 Operation without operating unit 6.2.2 Operation via multi-function connection "remote" 6.2.3 Operation via connection "E74" 6.2.4 Operation via Pfeiffer Vacuum display and control unit 6.2.5 Operation via field bus Switching on the turbopump Operation monitoring 6.4.1 Operating mode display via LED 6.4.2 Temperature monitoring...
  • Page 5 Conversion table: Pressure units Tbl. 19: Conversion table: Units for gas throughput Tbl. 20: Technical data for HiPace 450 with TC 400 | 48 V Tbl. 21: Technical data for HiPace 450 with TC 400 | 24 V Tbl. 22:...
  • Page 6 Spare parts HiPace 450 Fig. 24: Gas throughput characteristic depending on the rotation speed Fig. 25: Dimensions HiPace 450 | TC 400 | DN 160 ISO-K Fig. 26: Dimensions HiPace 450 | TC 400 | DN 160 ISO-F Fig. 27:...

  • Page 7: About This Manual

    Keep the manual for future consultation. 1.1 Validity This operating instructions is a customer document of Pfeiffer Vacuum. The operating instructions de- scribe the functions of the named product and provide the most important information for the safe use of the device. The description is written in accordance with the valid directives. The information in this op- erating instructions refers to the product's current development status.

  • Page 8: Pictographs

    This section describes all the stickers on the product along with their meanings. Rating plate The rating plate of the turbopump is located on the lower part of the D-35614 Asslar HiPace 450 Mod. vacuum pump. PM P07 _ 5 _ _ _ _...

  • Page 9: Abbreviations

    Flange: Metal-sealed connector in accordance with ISO 3669 Diameter value (in mm) Direct current Display Control Unit (Pfeiffer Vacuum display and control unit). Nominal diameter as size description Rotation speed value of a vacuum pump (frequency, in rpm or Hz) Handheld Programming Unit.

  • Page 10: Safety

    Safety 2 Safety 2.1 General safety information The following 4 risk levels and 1 information level are taken into account in this document. DANGER Immediately pending danger Indicates an immediately pending danger that will result in death or serious injury if not observed. ►...
  • Page 11 Safety Risks during installation DANGER Danger to life from electric shock Power supply packs that are not specified or are not approved will lead to severe injury to death. ► Make sure that the power supply pack meets the requirements for double isolation between mains input voltage and output voltage, in accordance with IEC 61010-1 IEC 60950-1 and IEC 62368-1.
  • Page 12 ► Take suitable safety precautions on-site for the compensation of the occurring torques. ► Before installing a vibration compensator, you must first of all contact Pfeiffer Vacuum. WARNING Danger of cut injuries from unexpected start up.
  • Page 13 Safety Risks during maintenance, decommissioning and disposal WARNING Danger to life from electric shock during maintenance and service work The device is only completely de-energized when the mains plug has been disconnected and the tur- bopump is at a standstill. There is a danger to life from electric shock when making contact with live components.

  • Page 14: Safety Precautions

    ► Follow the installation instructions for this turbopump. ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the installation. WARNING Danger to life from poisoning where toxic process media leak from damaged connections Sudden twisting of the turbopump in the event of a fault causes fittings to accelerate.

  • Page 15: Limits Of Use Of The Product

    Safety ► Never put the device into operation with the high vacuum connection open. ► Keep lines and cables away from hot surfaces (> 70°C). ► Never fill or operate the unit with cleaning agents or cleaning agent residues. ► Do not carry out your own conversions or modifications on the unit. ►...

  • Page 16: Personnel Qualification

    The work described in this document may only be carried out by persons who have appropriate profes- sional qualifications and the necessary experience or who have completed the necessary training as provided by Pfeiffer Vacuum. Training people 1. Train the technical personnel on the product.

  • Page 17: Personnel Qualification For Maintenance And Repair

    ─ Customer with Pfeiffer Vacuum service training ─ Pfeiffer Vacuum service technician 2.7.3 Advanced training with Pfeiffer Vacuum For optimal and trouble-free use of this product, Pfeiffer Vacuum offers a comprehensive range of courses and technical trainings. For more information, please contact Pfeiffer Vacuum technical training.

  • Page 18: Product Description

    Product description 3 Product description 3.1 Function The turbopump forms a compact unit with the electronic drive unit. Pfeiffer Vacuum power supply packs provide the voltage supply. Fig. 2: HiPace 450 design 1 Electronic drive unit TC 400 Mounting surface for air cooling (alternative:...

  • Page 19: Drive

    ID no. 000021320. 3.3.1 Product types The product designation of Pfeiffer Vacuum turbopumps from the HiPace series is composed of the family name, the size (which is based on the pumping speed of the vacuum pump) and, if required, an additional feature description.

  • Page 20: Transportation And Storage

    ► Do not stack the products. ► Wear protective equipment, e.g. safety shoes. We recommend Pfeiffer Vacuum recommends keeping the transport packaging and original protective cov- Instructions for safe transport ► Transport the turbopump only within the permissible temperature limits.

  • Page 21: Installation

    Installation 5 Installation The installation of the turbopump and its fastening is of outstanding importance. The rotor of the turbo- pump revolves at very high speed. In practice it is not possible to exclude the risk of the rotor touching the stator (e.g. due to the penetration of foreign bodies into the high vacuum connection). The kinetic energy released acts on the housing and on the anchoring of the turbopump within fractions of a sec- ond.

  • Page 22: Considering Earthquake Protection

    ● Make sure that all the torques generated if the rotor blocks suddenly, are absorbed by the system on the operator side and the high vacuum connection. ● Only use the approved mounting kits of Pfeiffer Vacuum for the high vacuum connec- tion of the turbopump.

  • Page 23: Using A Splinter Shield Or Protective Screen

    1 Safety connection, customer-side 5.2.3 Using a splinter shield or protective screen Pfeiffer Vacuum centering rings with splinter shield or protective screen in the high vacuum flange pro- tect the turbopump against foreign matter from the vacuum chamber. The pumping speed of the turbo- pump reduces according to the passage guide values and the size of the high vacuum flange.

  • Page 24: Mounting Orientations

    Flange connection ISO-K to ISO-F, bracket screws Connection with bracket screw 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. Connect the flange with the components of the mounting kit according to the figure.

  • Page 25: Fig. 6: Flange Connection Iso-K To Iso-F, Hexagon Head Screw And Tapped Hole

    Flange connection ISO-K to ISO-F, hexagon head screw and tapped hole Connection of the hexagon head screw and tapped hole 1. Only use the approved mounting kits of Pfeiffer Vacuum for the connection of the turbopump. 2. Place the collar flange over the high vacuum flange of the turbopump.

  • Page 26: Attaching Iso-F Flange To Iso-F

    Flange connection ISO-K to ISO-F, stud screw and through hole Connection of the stud screw and through hole 1. Only use the approved mounting kits of Pfeiffer Vacuum for the connection of the turbopump. 2. Place the collar flange over the high vacuum flange of the turbopump.

  • Page 27: Attaching Cf Flange To Cf-F

    Connection of the stud screw and tapped hole 1. Only use the approved mounting kits of Pfeiffer Vacuum for the connection of the turbopump. 2. Screw in the stud screws with the shorter end in the tapped holes on the counter flange.

  • Page 28: Fig. 13: Flange Connection Cf-F, Stud Screw And Tapped Hole

    Connection of the hexagon head screw and through holes 1. For the connection of the turbopump, use only the approved mounting kits from Pfeiffer Vacuum. 2. If used: Insert the protective screen or splinter shield with clamping lugs downwards in the turbo- pump high vacuum flange.

  • Page 29: Connecting The Fore-Vacuum Side

    Use the turbopump only in combination with a suitable backing pump that can deliver up to the required maximum fore-vacuum pressure. To achieve the fore-vacuum pressure, use a suitable vacuum pump or a pumping station from the Pfeiffer Vacuum range. In this case, the backing pump is also controlled directly via the turbopump electronic drive unit interfaces (e.g., relay box or connection cable).

  • Page 30: Cooling Water Connection

    6. Tighten the cylinder screws on the clamp lock evenly. – Tightening torque: 2 Nm. 5.4 Cooling water connection The HiPace 450 turbopumps are water-cooled as an option. WARNING Risk of scalding from suddenly escaping hot cooling water The turbopump water connections are open to both sides. When connecting the cooling water supply, there is a risk of scalding from suddenly escaping, hot cooling water at over pressure.

  • Page 31: Connecting Accessories

    ● The use of other accessories for turbopumps is possible and requires settings in the configuration of the electronic drive unit. ● The desired accessory output is configured via RS-485 using Pfeiffer Vacuum display and control units or a PC.

  • Page 32: Connecting The Electrical Supply

    ► Observe the installation instructions in the operating instructions for the relevant accessory. ► Note the existing configuration of existing connections. ► Use the Pfeiffer Vacuum display and control unit DCU 002, or a DCU with integrated power supply pack.

  • Page 33: Establishing The Electric Connection

    Installation Fig. 17: Example: Connecting the grounding cable Procedure 1. Use the turbopump ground terminal (M4 female thread). 2. Route the connection in accordance with locally applicable provisions. 5.6.2 Establishing the electric connection DANGER Danger to life from electric shock Power supply packs that are not specified or are not approved will lead to severe injury to death. ►...

  • Page 34: Fig. 18: Connecting The Electronic Drive Unit To A Power Supply Pack

    2. Make sure that the power supply pack main switch is off prior to connection. 3. Use a suitable connection cable from the Pfeiffer Vacuum accessories range. 4. Insert the connecting cable into the connection "DCin" on the electronic drive unit and close the bayonet lock.

  • Page 35: Operation

    Simultaneous loading by means of high drive power (gas throughput, fore-vacuum pressure), high heat radiation, or strong magnetic fields results in uncontrolled heating of the rotor and can destroy the vacuum pump. ► Consult Pfeiffer Vacuum before combining varying loads on the vacuum pump. Lower limit val- ues apply. NOTICE...

  • Page 36: Operating Modes

    Instructions for operation without control panel 1. Use only the approved Pfeiffer Vacuum mating plug with bridges on the connection of the elec- tronic drive unit. 2. Switch on the mains supply of the turbopump only immediately before operation.

  • Page 37: Switching On The Turbopump

    6.4.1 Operating mode display via LED LEDs on the electronic drive unit show the basic operating states of the vacuum pump. A differentiated error and warning display is only possible for operation with the Pfeiffer Vacuum display and control unit or a PC.

  • Page 38: Temperature Monitoring

    ► Observe the prescribed maximum pressure rise speed of 15 hPa/s. ► Avoid manual and uncontrolled venting of very low volumes. ► Where necessary, use a venting valve from the Pfeiffer Vacuum range of accessories. Manual venting Manual venting describes the standard process for venting the turbo pumping station.

  • Page 39: Tbl. 12: Factory Settings For Delayed Venting In Turbopumps

    General information for fast venting We recommend fast venting of larger volumes in 4 steps. 1. Use a Pfeiffer Vacuum venting valve for the turbopump, or match the valve cross-section to the size of the recipient and maximum venting rate.

  • Page 40: Maintenance

    Maintenance Level 2 and Level 3 We recommend Pfeiffer Vacuum Service (PV) carry out maintenance work at Level 2 and Level 3 (inspection). If the specified intervals are exceeded, or if maintenance work is car- ried out improperly, no warranty or liability claims are accepted on the part of Pfeiffer Vac- uum.

  • Page 41: Replace Operating Fluid Reservoir

    Maintenance ► Pay attention to when the operating fluid must be changed. ► For any questions relating to maintenance, contact the appropriate Pfeiffer Vacuum Service loca- tion. Action Inspection Mainte- Mainte- Mainte- Required ma- nance lev- nance lev- nance lev-...

  • Page 42: Removing The Operating Fluid Reservoir

    ● When ordering spare parts, make sure you use the correct pump article number and the operating fluid reservoir. ● This information can be found on the pump rating plate. You can find the safety data sheet in the Pfeiffer Vacuum Download Center. Prerequisites ● Turbopump off ●...

  • Page 43: Assembling The Operating Fluid Reservoir

    Maintenance Removing the operating fluid reservoir 1. Wear laboratory gloves to avoid skin contact. 2. Place the turbopump on the closed high vacuum flange. 3. Unscrew all Allen head screws from the screw cap on the pump bottom part. 4. Remove the screw cap. 5.

  • Page 44: Replacing The Electronic Drive Unit

    Maintenance 7.4 Replacing the electronic drive unit NOTICE Damage to the turbopump and electronic drive unit due to improper disconnection of compo- nents Even after the mains power is switched off, the turbopump continues to deliver electrical energy dur- ing its run-down period. If the turbopump and electronic drive unit are disconnected prematurely, there is the risk of a short-circuit to ground and consequently the destruction of electronic compo- nents.

  • Page 45: Installing The Electronic Drive Unit

    Maintenance Fig. 21: Removal of electronic drive unit TC 400 1 Allen head screw Fore-vacuum connection blank flange 2 Electronic drive unit Pump base 3 High vacuum connection protective cover Procedure 1. Install the turbopump upright if required. 2. Unscrew all 3 Allen head screws from the electronic drive unit. 3.

  • Page 46: Confirming The Speed Specification

    5. Set the parameter [P:777] to the required value of the nominal rotation speed in Hertz. Alternative to adjusting the nominal rotation speed confirmation A Pfeiffer Vacuum SpeedConfigurator for the one-time immediate setting of parameter [P:777] is included with the replacement units.

  • Page 47: Decommissioning

    2. Clean the turbopump exterior with a lint-free cloth and a little isopropanol. 3. If necessary, arrange for Pfeiffer Vacuum Service to completely clean the turbopump. 4. Observe the total running time of the turbopump and if necessary, arrange for Pfeiffer Vac- uum Service to replace the bearing.

  • Page 48: Recycling And Disposal

    9.1 General disposal information Pfeiffer Vacuum products contain materials that you must recycle. ► Dispose of our products according to the following: – Iron –...

  • Page 49: Malfunctions

    ► Follow the installation instructions for this turbopump. ► Observe the requirements regarding stability and design of the counter flange. ► Use only original accessories or fixing material approved by Pfeiffer Vacuum for the installation. WARNING Risk of injury caused by the turbopump breaking away with the vibration compensator in the event of a malfunction Sudden jamming of the rotor generates high destructive torques in accordance with ISO 27892.

  • Page 50: Tbl. 15: Troubleshooting Turbopumps

    ● Reduce the process gas load. ● Rotor not running ● Check the turbopump for noise development smoothly, defective ● Contact Pfeiffer Vacuum Service. bearing ● Run-up time setpoint ad- ● Extend the run-up time setpoint [P:700] via a dis- justed too low play and control unit.

  • Page 51: Service Solutions By Pfeiffer Vacuum

    We are always focused on perfecting our core competence – servicing of vacuum components. Once you have purchased a product from Pfeiffer Vacuum, our service is far from over. This is often exactly where service begins. Obviously, in proven Pfeiffer Vacuum quality.
  • Page 52 Service solutions by Pfeiffer Vacuum 5. Prepare the product for transport in accordance with the provisions in the contamination declaration. a) Neutralize the product with nitrogen or dry air. b) Seal all openings with blind flanges, so that they are airtight.

  • Page 53: Spare Parts Hipace 450

    Spare parts HiPace 450 12 Spare parts HiPace 450 Fig. 23: Spare parts HiPace 450 Position Designation Size Part number Remark Pieces Electronic drive unit TC 400 refer to the rating plate depending on the connection panel Operating fluid reservoir refer to the rating plate incl.

  • Page 54: Accessories

    Optionally with splinter shield or protective screen. Power supply packs and display units Power supply packs for optimal voltage supply of Pfeiffer Vacuum products are characterized by their compact size and adapted power supply with maximum reliability. Display and operating units are used to check and adjust operating parameters.

  • Page 55: Tbl. 17: Accessories

    Water cooling for HiPace 60 P | HiPace 80 and for SplitFlow 50/80 with push-in fit- PM 016 623 -T ting, 8 mm Water cooling for HiPace 350 | HiPace 400 | HiPace 450 | HiPace 700 | HiPace PM 026 068 -T 800 with push-in fitting 8 mm...

  • Page 56: Technical Data And Dimensions

    Technical data and dimensions 14 Technical data and dimensions 14.1 General This section describes the basis for the technical data of Pfeiffer Vacuum turbopumps. Technical data Maximum values refer exclusively to the input as a single load. ● Specifications according to PNEUROP committee PN5 ●...
  • Page 57 1 · 10 mbar l/s Permissible radial magnetic field max. 4.5 mT 4.5 mT Permissible axial magnetic field max. 20 mT 20 mT Weight 7.6 kg 11.5 kg Tbl. 20: Technical data for HiPace 450 with TC 400 | 48 V 57/64...
  • Page 58 Technical data and dimensions Selection field HiPace® 450 with TC HiPace® 450 with TC 400, DN 160 ISO-K 400, DN 160 CF-F Part number PM P070 501 40 PM P070 511 40 Connection flange (in) DN 160 ISO-K DN 160 CF-F Connection flange (out) DN 16 ISO-KF / G 3/8"...

  • Page 59: Characteristics

    Permissible axial magnetic field max. 20 mT 20 mT Weight 7.6 kg 11.5 kg Tbl. 21: Technical data for HiPace 450 with TC 400 | 24 V 14.3 Characteristics Backing pump: HiScroll 18 1.000 1.100 1.200 Rotation speed [Hz] H [hPa l/s]...

  • Page 60: Dimensions

    Dimensions in mm DN 160 ISO-K M8 (6×) DN 16 ISO-KF Fig. 25: Dimensions HiPace 450 | TC 400 | DN 160 ISO-K DN 160 ISO-F M8 (6x) DN 16 ISO-KF Fig. 26: Dimensions HiPace 450 | TC 400 | DN 160 ISO-F...

  • Page 61: Fig. 27: Dimensions Hipace 450 | Tc 400 | Dn 160 Cf-F

    Technical data and dimensions DN 160 CF-F M8 (6×) DN 16 ISO-KF Fig. 27: Dimensions HiPace 450 | TC 400 | DN 160 CF-F 61/64...

  • Page 62: Declaration Of Conformity

    DIN EN 61010-1: 2011 DIN EN 61326-1: 2013 DIN EN 62061: 2013 The authorized representative for the compilation of technical documents is Mr. Tobias Stoll, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Asslar, Germany. Signature: Pfeiffer Vacuum GmbH Berliner Straße 43...
  • Page 63 63/64...

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