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Summary of Contents for Pfeiffer Vacuum HiCube Classic
- Page 1 Betriebsanleitung • Operating Instructions Translation of the Original Operating Instructions Turbo Pumping Station HiCube Classic...
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Page 2: Table Of Contents
Service ..........25 Spare parts HiCube Classic ......26 Technical data . -
Page 3: About This Manual
1 About this manual 1.1 Validity This operating manual is for customers of Pfeiffer Vacuum. It describes the func- tioning of the designated product and provides the most important information for safe use of the unit. The description follows applicable EU guidelines. All informa- tion provided in this operating manual refer to the current state of the product's de- velopment. -
Page 4: Safety
Safety Pictograph Prohibition of an action or activity in connection with a definitions source of danger, the disregarding of which may result in serious accidents. Warning of a displayed source of danger in connection with operation of the unit or equipment. Command to perform an action or task associated with a source of danger, the disregarding of which may result in serious accidents. -
Page 5: Proper Use
• Only operate the pumping station as an entire unit. • Only use the pumping station for evacuation of dry and inert gases; other appli- cations only after consultation with Pfeiffer Vacuum. 2.3 Improper use Improper use will cause all claims for liability and guarantees to be forfeited. Im-... -
Page 6: Transport And Storage
Always transport the pumping station uprightly and as even as possible. Keep the original protective covers. Transportation lock The backing pump of the pumping station HiCube Classic is secured against dam- age during transport. Follow instructions concerning the installation location! Before putting into operation loosen the backing pump's transportation lock de- vice at the installation location. -
Page 7: Product Description
(water cooling required) Display Control Unit DCU 002 DCU 002 DCU 002 DCU 002 PT 0250 BN Mains Pack TPS 110 TPS 310 TPS 400 TPS 400 PT 0199 BN Fig. 1: Selection of Turbopumps and Backing Pumps for HiCube Classic... -
Page 8: Product Identification
Product description 4.1 Product identification Product features To correctly identify the product when communicating with Pfeiffer Vacuum, al- ways have the information from the rating plate available. D-35614 Asslar HiCube Classic 115 - 230 V, 50/60 Hz Mod.: Wiring diagram PM 061... -
Page 9: Range Of Application
Product description 4.3 Range of application The pumping station HiCube Classic must be installed and operated in the follow- ing ambient conditions. Installation location weather protected (indoors) Temperature +5 °C to +40 °C (up to +35 °C with air cooling) -
Page 10: Installation
Ensure sufficient cooling for the pumping station. When magnetic fields exceeding the approved values a suitable shielding must be used. Check installation location and consult Pfeiffer Vacuum if needed! The maximum permissible rotor temperature for the turbopump is 90 °C. If high temperatures arise for process reasons, the radiated heat input must not exceed the permissible values. -
Page 11: Connecting The High Vacuum Side
2000 N per anchorage point. 5.3 Connecting the high vacuum side The assembly of superstructure on the pumping station HiCube Classic is in the op- erator’s responsibility. The load capacity of the high vacuum flange is specific for the used turbopump. -
Page 12: Connecting To The Mains Power Supply
5.6 Connecting accessories NOTE Installation and operation of accessories Pfeiffer Vacuum pumps can be equipped with a series of adapted accessories. The installation, operation and maintenance of connected devices are described in detail in the operating instructions of the individual components. - Page 13 Installation Connecting a measu- The connection of a measuring gauge (e.g. Pfeiffer Vacuum ActiveLine) is possible to the display and control unit DCU. ring device Lift the carrying handle. Loosen two retaining screws each from a side panel. Remove the side panel: –...
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Page 14: Connecting An External Turbopump
NOTE Operation of the turbopump with the electronic drive unit separatet The operation of the turbopump with a separated electronic drive unit is only possible with by using the respective Pfeiffer Vacuum accessories. Installing the high va- cuum flange WARNING Danger of the turbopump being torn-off. -
Page 15: Operation
Pumping of gases with the molecular mass> 39 in the wrong gas mode can lead to destruction of the pump. Ensure the gas mode is correctly set. Contact Pfeiffer Vacuum before using gases with a greater molecular mass (> 80). Transportation lock Turbo pumping stations of the HiCube Classic line are equipped with transporta- tion lock for the backing pumps (see label). -
Page 16: Operation Modes
– If the fill level has dropped below the "Min" marking, add operating fluid. Place the side panel in position. – Pay attention to the earthing cable! 6.2 Operation modes The following operation modes are available: • Operation via RS485 and Pfeiffer Vacuum display and control units or PC... -
Page 17: Function Description
Never operate the pump with an open high vacuum flange. Operation with DCU Consider the following manuals for the operation via Pfeiffer Vacuum display and control units: • Operating instructions "DCU" • Operating instructions "Electronic drive unit"... -
Page 18: Operation With Gas Ballast Valve
– The valve cross section for the venting rate of 15 mbar/s must be adapted to the size of the vacuum chamber. – For small vacuum chambers, use the Pfeiffer Vacuum venting valve. Then vent with an additional venting valve of any desired size. -
Page 19: Maintenance / Replacement
Decontaminate affected parts before carrying out maintenance work. NOTE Disclaimer of liability Pfeiffer Vacuum accepts no liability for personal injury or material damage, losses or operating malfunctions due to improperly performed maintenance. The liability and warranty entitlement expires. WARNING... -
Page 20: Removal Of Components For Their Maintenance
Dismantling the The casing panels are fixed with quick release screws. casing panels Fig. 9: HiCube Classic, dismantling the casing panels Casing cover Side panel 1 Side panel 2 Loosen four quick release screws from the casing cover. - Page 21 Maintenance / replacement Dismantling of the Mounting plate turbopump Turbopump Casing Allen head screw 90 (6x) Fig. 10: Dismantling of the turbopump Detach the fore-vacuum line from the turbopump and take it off. – Do not kink or damage the fore-vacuum hose. Unscrew and remove all Allen head screws 90 (6x) from the mounting plate.
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Page 22: Changing The Operating Fluid
Dispose of operating fluid according to the local regulations 25.1 25.3 25.2 5 (2x) Fig. 11: Changing the operating fluid for HiCube Classic with rotary vane pump Allen head screw 25.3 Sight glass Allen head screw 25.1 Filling screw Operating fluid duct 104 Lens head screw 25.2 Drain screw... -
Page 23: Decommissioning
Check pumping station for contamination and moisture. Clean the pumping station externally with a lint-free cloth and little industrial al- cohol. If necessary, have Pfeiffer Vacuum Service clean the pumping station complete- Installation and commissioning in accordance with the operating instructions. 8.3 Disposal Products or parts thereof (mechanical and electrical components, operating fluids, etc.) may cause environmental burden. -
Page 24: Malfunctions
Pump not achieving the required final pressure • Gas ballast valve open Close the gas ballast valve at the backing pump. • Please refer to the relevant operating manual for information about troubles- hooting individual pump components. • For additional queries, contact Pfeiffer Vacuum Service. -
Page 25: Service
Service 10 Service Pfeiffer Vacuum offers first-class service! • Operating fluid and bearing change on the spot by Pfeiffer Vacuum FieldService • Maintenance / repair in the nearby ServiceCenter or ServicePoint • Fast replacement with exchange products in mint condition •... -
Page 26: Spare Parts Hicube Classic
Spare parts HiCube Classic 11 Spare parts HiCube Classic Please also specify model number of the the rating plate when ordering accesso- ries or spare parts. Refer to the operating manuals for the individual components. 12 Technical data 12.1 HiCube 80 Classic... -
Page 27: Hicube 400 Classic
Technical data Parameter HiCube 300 Clas- HiCube 300 Clas- HiCube 300 Clas- HiCube 300 Clas- sic, DN 100 CF-F, sic, DN 100 CF-F, sic, DN 100 CF-F, sic, DN 100 CF-F, MVP 040 MVP 070 DUO 2.5 DUO 5 M Flange (in) DN 100 CF-F DN 100 CF-F... -
Page 28: Dimensions
Dimensions 13 Dimensions Dimensions HiCube 80 Classic, HiCube 80 Classic, HiCube 80 Classic, DN 40 ISO-KF DN 63 ISO-K DN 63 CF-F 590 mm 581 mm 587 mm 102 mm only with DUO 5 Dimensions HiCube 300 Classic, HiCube 300 Classic, DN 100 ISO-K DN 100 CF-F 580 mm... -
Page 29: Declaration Of Conformit
In addition, the product cited below satisfies all relevant provisions of EC direc- tive "Electromagnetic Compatibility" 2004/108/EC . The agent responsible for compiling the technical documentation is Mr. Jörg Stanzel, Pfeiffer Vacuum GmbH, Berliner Straße 43, 35614 Aßlar. HiCube Guidelines, harmonised standards and national standards and specifications... - Page 30 Roots pumps Dry compressing pumps Leak detectors Valves Components and feedthroughs Vacuum measurement Gas analysis System engineering Service Pfeiffer Vacuum Technology AG · Headquarters/Germany Tel. +49-(0) 64 41-8 02-0 · Fax +49-(0) 64 41-8 02-2 02 · info@pfeiffer-vacuum.de · www.pfeiffer-vacuum.net...
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