Harken Performa 60.2 STP EL/HY Installation And Maintenance Manual

Harken Performa 60.2 STP EL/HY Installation And Maintenance Manual

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Installation and Maintenance Manual
MRPW-D
Powered Performa
Winch
60.2 STP EL/HY

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Summary of Contents for Harken Performa 60.2 STP EL/HY

  • Page 1 Installation and Maintenance Manual MRPW-D Powered Performa Winch ™ 60.2 STP EL/HY...
  • Page 2 Electric equipment Hydraulic connections diagram Maintenance Washing Maintenance table Winch disassembly procedure Winch exploded view with maintenance products Winch assembly Harken limited worldwide warranty ® Ordering spare parts Exploded view Performa Winch 60.2 STP EL/HY Horizontal electric motor Vertical electric motor...
  • Page 3: Technical Characteristics

    ® In case of doubt the Harken Tech Service is at your disposal at techservice@harken.it This Manual is available only in English. If you do not fully understand the English language, do not carry out the operations described in this Manual.
  • Page 4 Outline Weight ST EH ST EV ST H weight (Kg) 21,7 17,7 Versions: EH = horizontal electric winch EV = vertical electric winch H = vertical hydraulic winch Maximum working load WARNING! The maximum working load (MWL) for the 60.2 ST EL/HY Performa™...
  • Page 5 Vertical electric motor (12 V / 24 V) Hydraulic motor Ø236 Ø236 Ø236 Ø236 Ø121 Ø121 Ø121 Ø121 60.2 STP E/HY Installation and Maintenance Manual - Mod.D Performa Winch ™...
  • Page 6: Installation

    It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can bear the load. ® Harken does not supply the screws needed to install the winch since these may vary depending on the deck on which it is to be installed.
  • Page 7 Procedure To install the winch, remove the drum and use Socket Head (SH) bolts. Tools needed One medium flat-bladed screwdriver To identify the various parts, refer to the exploded view at the end of this Manual. Torque to apply when assembling 1.
  • Page 8 A. Position the base of the winch on the deck and mark the position of the holes or use the drilling cut-out template at the point where you have decided to place the winch. Below is a reduced scale diagram. ® The drilling cut out template is available on the Harken website, www.harken.com ¯80 cut out for powered winches...
  • Page 9 Motor installation procedure NOTICE Before closing the winch, make sure the holes and drainage channels in the base of the winch are not obstructed. Positioning the self-tailing arm Position the self-tailing arm so that the line leaving the winch is led into the cockpit. Motor installation procedure WARNING! Make sure that the power is switched off before installing or carrying out maintenance on...
  • Page 10 Dual Function Control Box manual. WARNING! Before installing and using the device, read carefully the Dual Function Control Box manual available on web site www.harken.com Refer to the following chart for wire size: Total distance between winch and battery Winch Current Under 16.4 ft...
  • Page 11 NOTICE To connect motor, attach cable terminals to clamps between nut and lock nut. Hold nut in contact with motor using a spanner and tighten other nut with second spanner. Take special care not to turn the central spindles. These instructions apply when assembling and disassembling.
  • Page 12 Hydraulic connections diagram The hydraulic motor must be connected to a hydraulic system using two high-pressure tubes which serve for input or output according to the direction in which the motor will be run. The motor also needs a third connection with a low pressure tube for drainage, so that excess oil can return to the main tank to avoid shortening the life of the motor.
  • Page 13: Maintenance

    Installation and maintenance of winches must be carried out exclusively by specialized personnel. ® In the case of doubt contact Harken Tech Service at techservice@harken.it WARNING! Make sure that the power is switched off before installing or carrying out maintenance on the winch.
  • Page 14 To identify the various parts refer to the exploded view at the end of this Manual. Torque to be applied in assembly phase Carry out procedure as shown in the paragraph on winch installation and then do the following: 7. Completely unscrew the three screws 8.
  • Page 15 13. Remove the gear n°2. 14. Remove the idler and pinion n°14. 15. Remove roller bearings n°15 16. Remove the pawls n°11. 17. Remove the gear n°10 18. Remove roller bearings n°12. 60.2 STP E/HY Installation and Maintenance Manual - Mod.D Performa Winch ™...
  • Page 16 If it is necessary to replace any jaws of the winch, proceed as follows: I. Unscrew the 4 screws n°25 II. Remove the jaws n°22 ( 4Nm/35 in-lb) Inspect balls inside the drum and carefully check the correct position; if it is necessary to put back any balls, push balls in the race (as shown below): Once the winch is completely disassembled, clean the parts with a degreasing that does not leave residues, proper to clean metal components;...
  • Page 17 ® Apply Harken grease: 1. on assy socket screw ® NOTICE On every gear and every component that must be greased, apply Harken grease with a brush in a proper ® quantity as shown below: NOTICE Harken grease to apply on all ®...
  • Page 18 Before screw the central screw, check the correct position of the o-ring in the assy socket and apply Harken grease. ® ® In case of doubt concerning the assembly procedure contact Harken Tech Service: techservice@harken.it 60.2 STP E/HY Installation and Maintenance Manual - Mod.D Performa Winch...
  • Page 19: Ordering Spare Parts

    ® ® Refer to the Harken Limited Worldwide Warranty in the Harken Catalogue and on the website www.harken.com Ordering spare parts Spare parts can be requested from Harken ® W XXXXX ® described in the Harken Limited Worldwide XXXXXXXXX Warranty, indicating the part number in the Parts List and including the serial number of the winch for which the parts are required.
  • Page 20: Exploded View

    Exploded view 1/2 Performa Winch 60.2 STP EL/HY 60.2 STP E/HY Installation and Maintenance Manual - Mod.D Performa Winch ™...
  • Page 21 Exploded view 2/2 Performa Winch 60.2 STP EL/HY 60.2 STP E/HY Installation and Maintenance Manual - Mod.D Performa Winch ™...
  • Page 22: Parts List

    S416130002 Disconnect Rod W60 S415580085 Bushing Ø12xØ35x9 Support Bushing W60 S4130900A7 Bushing Ø22xØ25x8.5 M0606303 Screw M8x25 UNI 5931 *Available with service kit; see website www.harken.com **Winch product sticker 60.2 STP E/HY Installation and Maintenance Manual - Mod.D Performa Winch ™...
  • Page 23 M6020097 O-ring 19.1x1.6 S418620001 Disconnect spring S414050080 Flange GearMotor Shaft HO M6010303 Key 8x5x40 UNI 7511 Polarity motor sticker Identification motor sticker Anti-seize Harken ® Grease Axial Threadlocker 60.2 STP E/HY Installation and Maintenance Manual - Mod.D Performa Winch ™...
  • Page 24 M0620401 Spring pin 5x40 DIN1481 S326490001 Spring S415040080 Bushing S329360082 Washer M0666603 Screw M6x16 UNI 5933 Identification motor sticker Polarity motor sticker Anti-seize Harken ® Grease Axial Threadlocker 60.2 STP E/HY Installation and Maintenance Manual - Mod.D Performa Winch ™...
  • Page 25 Spring pin 5x40 DIN1481 M0621503 Washer D.13 U1751 DIN127 S415010080 Bushing M0667103 Screw M12x35 UNI5931 S326490001 Spring S329360082 Washer M0635303 Screw M8x16 UNI6109 Anti-seize ® Harken Grease Axial Threadlocker 60.2 STP E/HY Installation and Maintenance Manual - Mod.D Performa Winch ™...

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