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KTM 790 ADVENTURE 2024 Setup Instructions
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KTM 790 ADVENTURE 2024 Setup Instructions

KTM 790 ADVENTURE 2024 Setup Instructions

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SETUP INSTRUCTIONS
2024
790 ADVENTURE
Art. no. 3214972en

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Summary of Contents for KTM 790 ADVENTURE 2024

  • Page 1 SETUP INSTRUCTIONS 2024 790 ADVENTURE Art. no. 3214972en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP – Roll down the film at the sides. Info To avoid damaging the motorcycle during unpacking, leave the other films on the vehicle until you have fin- ished work on the vehicle. – Remove the separate enclosure and unpack it. Check the sepa- rate enclosure for completeness.
  • Page 7 SETUP 2 – Mount the right hand guard. Guideline Hand guard fitting 6 Nm (4.4 lbf ft) Hand guard screw 25 Nm (18.4 lbf ft) T04563-01 – Mount the left hand guard. Guideline Hand guard fitting 6 Nm (4.4 lbf ft) Hand guard screw 25 Nm (18.4 lbf ft) T04564-01...
  • Page 8 2 SETUP Guideline Screw for throttle 3.5 Nm grip (2.58 lbf ft) Screw, combination 5 Nm (3.7 lbf ft) switch, right Info Pay attention to the markings on the handlebar. Make sure the cables and wiring are positioned cor- rectly. –...
  • Page 9 SETUP 2 (EU/UK/AR/CN) – Mount reflector with rubber bushings and tension washers on the license plate holder – Position the license plate bracket on the license plate sup- port. – Mount and tighten screws Guideline Screw, license 5 Nm (3.7 lbf ft) plate holder Loctite ®...
  • Page 10 Install the engine guard. ( p. 20) – Refuel. ( p. 22) – Prepare the vehicle according to the specifications in the KTM Dealer.net for handover to the customer. F02146-10 Info Transport mode must be deactivated to be able to start the motorcycle.
  • Page 11 WORK 3 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the material becomes fatigued. The handlebar may break as a result. – Change the handlebar if the handlebar is damaged or bent. –...
  • Page 12 3 WORK Mounting the passenger seat – Hook holding lugs of the passenger seat into the bushings on the subframe, lower the front, and simultaneously push back- ward. – Insert locking pin into the lock housing and push down the front of the passenger seat until the locking pin engages with an audible click.
  • Page 13 WORK 3 Removing the left side cover Preparatory work – Remove the passenger seat. ( p. 9) – Remove the front rider's seat. ( p. 10) Main work – Remove left side cover from the rubber bushings in the areas –...
  • Page 14 3 WORK Closing the storage compartment on the left (optional) Main work – Close storage compartment. – Raise elastic fastener and hang up in area F01899-10 Finishing work – Install the left side cover. ( p. 12) – Mount the front rider's seat. ( p.
  • Page 15 WORK 3 3.10 Removing the right side cover Preparatory work – Remove the passenger seat. ( p. 9) – Remove the front rider's seat. ( p. 10) Main work – Remove the side cover from the rubber bushings in areas –...
  • Page 16 3 WORK 3.12 Closing the storage compartment on the right (optional) Main work – Close storage compartment. – Raise elastic fastener and hang up in area F01901-10 Finishing work – Install the right side cover. ( p. 14) – Mount the front rider's seat. ( p.
  • Page 17 WORK 3 3.14 Removing the battery cover Preparatory work – Remove the passenger seat. ( p. 9) – Remove the front rider's seat. ( p. 10) Main work – Remove screws with the bushings. – Remove the battery cover from above. Z03264-10 3.15 Installing the battery cover...
  • Page 18 3 WORK 3.16 Charging the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. – Avoid contact with battery acid and battery gases. –...
  • Page 19 WORK 3 Alternative 2 UK battery charger XCharge‑professional (00029095052) Info Follow the instructions of the charger and the manual. – Disconnect the battery charger after charging the 12-V battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Recharge the 12-V battery 6 months regularly when the motorcy-...
  • Page 20 3 WORK Main work – Disconnect negative cable from the 12-V battery. G03649-10 3.18 Connecting the negative cable of the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. –...
  • Page 21 WORK 3 3.19 Installing the windshield – Hook windshield into area – Mount and tighten screws Guideline Remaining screws, 5 Nm (3.7 lbf ft) chassis – Mount and tighten screws Guideline Remaining screws, 5 Nm (3.7 lbf ft) Z03266-11 chassis 3.20 Removing the windshield –...
  • Page 22 3 WORK 3.22 Adjusting the headlight range Preparatory work – Check the headlight setting. ( p. 19) Main work – Turn adjusting screw to adjust the headlight range. Info Turn clockwise to reduce the headlight range; turn counterclockwise to increase the headlight range. If you have a payload, you may have to correct the headlight range.
  • Page 23 WORK 3 – Mount screws , but do not tighten yet. Guideline Screw, engine guard M6x8 8 Nm (5.9 lbf ft) – Tighten all the screws of the engine guard. Guideline Screw, engine M6x8 8 Nm (5.9 lbf ft) guard Screw, engine M6x10 10 Nm (7.4 lbf ft)
  • Page 24 3 WORK – Remove engine guard Guideline Pull the damping rubbers out of the cut-outs on both sides. Z03270-10 3.25 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. –...
  • Page 25 WORK 3 – Switch off the engine. – Open the fuel tank filler cap. ( p. 23) – Fill the fuel tank with fuel up to the lower edge of the filler neck. Total fuel tank 20 l Super unleaded capacity, approx.
  • Page 26 3 WORK – Lift cover of the fuel tank filler cap and insert the ignition key into the lock. Note Danger of damage The ignition key may break if overloaded. Damaged ignition keys must be replaced. – Push down on the fuel tank filler cap to take pressure off the ignition key.

  • Page 27: Technical Specifications

    TECHNICAL SPECIFICATIONS 4 chassis tightening torques Brake fluid reservoir cover, front 1 Nm (0.7 lbf ft) Nut, valve ISO 10V2 12 Nm (8.9 lbf ft) Loctite ® 2701™ Remaining screws, chassis EJOTPT ® K45x12 1 Nm (0.7 lbf ft) Remaining screws, chassis EJOTPT ®...
  • Page 28 4 TECHNICAL SPECIFICATIONS Remaining screws, chassis 10 Nm (7.4 lbf ft) Screw activated carbon filter on 8 Nm (5.9 lbf ft) retaining bracket Screw, 6-D sensor 5 Nm (3.7 lbf ft) Screw, battery support bracket 4.5 Nm (3.32 lbf ft) Screw, battery terminal 4.5 Nm (3.32 lbf ft) Screw, brake assembly...
  • Page 29 TECHNICAL SPECIFICATIONS 4 Foot brake lever, fitting 25 Nm (18.4 lbf ft) Loctite ® 2701™ Nut, manifold on cylinder head Tighten the nuts evenly. Do not bend the metal. 13 Nm (9.6 lbf ft) Copper paste Nut, rear sprocket screw 35 Nm (25.8 lbf ft) Loctite ®...
  • Page 30 4 TECHNICAL SPECIFICATIONS Screw, front footrest bracket M10x30 45 Nm (33.2 lbf ft) Loctite ® 243™ Screw, front footrest bracket M10x40 45 Nm (33.2 lbf ft) Loctite ® 243™ Screw, front footrest bracket M10x65 45 Nm (33.2 lbf ft) Loctite ®...
  • Page 31 SUBSTANCES 5 Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
  • Page 32 *3214972en* 3214972en 11.10.2023 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...

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3214972en