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Summary of Contents for KTM 790 ADVENTURE 2022
- Page 1 SETUP INSTRUCTIONS 2022 790 ADVENTURE Art. no. 3214597en...
- Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
- Page 4 1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
- Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
- Page 6 2 SETUP – Roll down the film at the sides. Info To avoid damaging the motorcycle during unpacking, leave the other films on the vehicle until you have fin- ished work on the vehicle. – Remove the separate enclosure and unpack it. Check the sepa- rate enclosure for completeness.
- Page 7 SETUP 2 Handlebar scale markings are located centrally between the handlebar clamps. Info Keep the installed gap widths equal when tightening. – Mount the right hand guard. Guideline Hand guard fitting 6 Nm (4.4 lbf ft) Hand guard screw 25 Nm (18.4 lbf ft) F02129-01 –...
- Page 8 2 SETUP – Position the brake assembly on the handlebar. – Position brake assembly clamp on the handlebar. The holding lug of the clamp engages in the combination switch. – Mount and tighten screws Guideline Screw, brake assem- 5 Nm (3.7 lbf ft) F02131-10 –...
- Page 9 SETUP 2 – Mount and tighten the rear mirror on both sides. F02144-01 – Mount rubber bushings on windshield – Mount windshield on windshield bracket The windshield engages on the left and right in the recesses of the windshield bracket. –...
- Page 10 2 SETUP (790 ADVENTURE AR) – Mount reflector with rubber bushings and tension washers on the license plate holder – Position the license plate bracket on the license plate sup- port. – Mount and tighten screws Guideline Screw, license 5 Nm (3.7 lbf ft) Loctite ®...
- Page 11 SETUP 2 – Position the left fuel tank cover. – Mount and tighten screws with the collar bushings and the absorbing elements. Guideline Screw, fuel tank M6x18 5 Nm (3.7 lbf ft) Loctite ® 243™ cover – Position the right fuel tank cover. –...
- Page 12 2 SETUP – Mount screws , but do not tighten yet. Guideline Screw, engine guard M6x8 8 Nm (5.9 lbf ft) F02140-10 – Mount screws , but do not tighten yet. Guideline Screw, fuel tank M6x12 8 Nm (5.9 lbf ft) cover The engine guard is directed evenly toward the front.
- Page 13 Check the headlight setting. ( p. 21) – Refuel. ( p. 23) – Prepare the vehicle according to the specifications in the KTM Dealer.net for handover to the customer. Info Transport mode must be deactivated to be able to start F02146-10 the motorcycle.
- Page 14 3 WORK Removing the passenger seat – Insert the ignition key in seat lock and turn it clockwise. – Raise the front of the passenger seat, pull it toward the tank, and take off from above. – Remove the ignition key from the seat lock. F01915-10 Mounting the passenger seat –...
- Page 15 WORK 3 Mounting the front rider's seat Main work – Attach the recesses on the front rider's seat to the fuel tank at the desired seat position , and push the front rider's seat forward while lowering it at the rear. –...
- Page 16 3 WORK Main work – Lift the elastic fastener and detach in area – Open storage compartment. F01898-10 Closing the storage compartment on the left Main work – Close the storage compartment. – Raise elastic fastener and hang up in area F01899-10 Finishing work –...
- Page 17 WORK 3 Installing the left side cover Main work – Position the left side cover with holding lug on bushing and push backward. The left side cover engages under the tail part. – Press the left side cover in area into rubber bushing and press into rubber bushing in area...
- Page 18 3 WORK Main work – Lift the elastic fastener and detach in area – Open storage compartment. F01900-10 3.11 Closing the storage compartment on the right Main work – Close the storage compartment. – Raise elastic fastener and hang up in area F01901-10 Finishing work –...
- Page 19 WORK 3 3.12 Installing the right side cover Main work – Position the right side cover with holding lug on bush- and push backward. The right side cover engages under the tail part. – Press the right side cover in the area into rubber bush- and press into rubber bushing in area...
- Page 20 3 WORK 3.14 Installing the battery cover Main work – Position the battery cover with holding lugs bushings and push downward. The battery cover engages on the left and right under the fuel tank spoiler. – Mount screws with the bushings and tighten. Guideline Screw, seat fixing 5 Nm (3.7 lbf ft)
- Page 21 WORK 3 Info Even when there is no load on the 12-V battery, it discharges steadily each day. The charging level and the method of charging are very important for the service life of the 12-V battery. Rapid recharging with a high charging current shortens the service life of the battery. If the charging current, charging voltage, and charging time are exceeded, the 12-V battery will be destroyed.
- Page 22 3 WORK 3.16 Disconnecting the negative cable of the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. –...
- Page 23 WORK 3 Caution Danger of accidents Electronic components and safety devices will be damaged if the 12-V battery is dis- charged or missing. If the 12-V battery is discharged or defective, malfunctions in the vehicle electronics can occur, espe- cially when starting. –...
- Page 24 3 WORK 3.19 Adjusting the headlight range Preparatory work – Check the headlight setting. ( p. 21) Main work – Remove screws – Remove the left mask spoiler. F01992-10 – Turn adjusting screw to adjust the headlight range. Info Turn clockwise to reduce the headlight range; turn counterclockwise to increase the headlight range.
- Page 25 30) Info An optional flash file allows lower quality fuel to be used. Further information, for example relating to octane number, is available from an authorized KTM dealer. – Close the fuel tank filler cap. ( p. 24) F01912-10...
- Page 26 3 WORK 3.21 Opening the fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
- Page 27 WORK 3 Warning Fire hazard Fuel is highly flammable, toxic and a health hazard. – Check that the fuel tank filler cap is locked cor- rectly after closing. – Change your clothing if fuel spills on them. – Rinse the affected area immediately with plenty of water in the event of contact with the skin.
- Page 28 4 TECHNICAL DATA Chassis tightening torques Nut, valve ISO 10V2 12 Nm (8.9 lbf ft) Loctite ® 2701™ Remaining screws, chassis EJOTPT ® K45x12 1 Nm (0.7 lbf ft) Remaining screws, chassis EJOTPT ® K50x12 1 Nm (0.7 lbf ft) Remaining screws, chassis EJOTPT ®...
- Page 29 TECHNICAL DATA 4 Screw, 6-D sensor 5 Nm (3.7 lbf ft) Screw, battery cover attachment 3 Nm (2.2 lbf ft) Screw, battery support bracket 4.5 Nm (3.32 lbf ft) Screw, battery terminal 4.5 Nm (3.32 lbf ft) Screw, brake assembly 5 Nm (3.7 lbf ft) Screw, clutch assembly 5 Nm (3.7 lbf ft)
- Page 30 4 TECHNICAL DATA Screw, shift shaft deflector on shift 10 Nm (7.4 lbf ft) Loctite ® 243™ shaft Foot brake lever, fitting 25 Nm (18.4 lbf ft) Loctite ® 2701™ Nut, manifold on cylinder head Tighten the nuts evenly. Do not bend the metal.
- Page 31 TECHNICAL DATA 4 Screw, front footrest bracket M10x30 45 Nm (33.2 lbf ft) Loctite ® 243™ Screw, front footrest bracket M10x40 45 Nm (33.2 lbf ft) Loctite ® 243™ Screw, front footrest bracket M10x65 45 Nm (33.2 lbf ft) Loctite ®...
- Page 32 5 SUBSTANCES Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
- Page 33 *3214597en* 3214597en 09/2021 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...
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