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Motorcycle
790 Adventure R 2019
Repair manual
KTM 790 Adventure R 2019 Repair Manual
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Contents
Table of Contents
Bookmarks
Table of Contents
Table of Contents
Syste M, in Struments
Representation
Symbols Used
Formats Used
Advice
Repair Manual
Safety Advice 2
Degrees of Risk and Symbols
Work Rules
Notes
Manufacturer and Impl Ied Warranty
L, aux Ili Ary Substances
Spare Parts, Accessories
Figures
L Numbers
Icle Identificat Ion Number
La Bel
Number
Engine Number
Fork Part Number
Shock Absorber Article Number
Steering Damper Article Number
Cover
The Motorcyc le with the Front
Tak Ililg the Motorcyc le off the Front Lifting Gea R
Lifting Gear
The II Fti Ng Gear
The Work Stand
Removing the Motorcyc le from Th E Stand at the Rear
Raising the Motorcycle at T He Front Using the Work Stand
Removing the Motorcyc le from the Work Stand at the F Ront
Starting the Vehicl E
Starting T He Motorcycle to Check the Ction
Ning the Dust Boots of the Fork Legs
Usting the Compress Ion Damp Ing F Ork
Adjusting the Rebound Damp Ing of the Fork
Adjustin G the Spring Pretens Ion of K
Protector
Installin G T He Fork Legs 6 .9 Servic Ing the Fork
Fork Legs
Cartridge
Compression
Compression
Rtridge
Legs
Preparing for Use after Storage
Bearing
Triple Clamp
Triple Clamp
Ing Head Bea Ri Ng
Clamp
Cha Ngi Ng the Steering
Damper
Handlebar, Controls 7
Ad Just Ing the Clutch Lever
Checki Ng the Free Travel
Lever
Tiand Lebar Position
Cha Nging T He Thrott le
Grip
Frame
Checking the Frame
Shock Absorber, Link Fork 9
Adj Usting T He Low-Speed
Of T He Shoc K
Damping of T He Shoc K
The Shoc K Absorber
Of the ...... .... .. ... ...... 65 Joint for Play
The Shock Absorber
Shock Absorber
Joint
Piston Rod
Chec King the Damper
13.12 Installing
Removing Th E Heim Joint
Installing the Heim Joint
Assemb Li Ng the Rebound Adjust er
The Damper
Installing the Spring
Checking the Link Fork
For Play
Removing the Lin K Fork
Bearing
Installing the Link Fork
10 Exhaust System
Installing the Main Silencer
Lencer
System
System
Air Filter 11
Removing the Air Filter
Installing the Air Filter
A Ir Fil Ter Box
Fuel Tank, Seat, Trim 12
Ler Cap
R Cap
Removi Ng the Seat
Mounting the Seat
Removing the Fu el Ta Nk
Installing the Fuel Tank
Refueling
Nsor
13 Mask, Fender, Decal
Removing the Left Side Cover
Cover
Ler
K Spoiler
Spoiler
Removing Left Fuel Tank Cover
The Left Fu el Tank Cover
Removing Ri Ght Fuel tan K Cover
Alling Th E Right F Uel tan K Cover
Removing Engine Guard
Install Ing the Engine Guard
Removing the Front Fen der
Ng the Front Fende R
Removing the Windshie Ld
The Windshield
Checking Tire Pressure
King the Tire Condition
Checking T He Rim Run-Out
Checking the Wh Eel Bearing for ........ ..... .. ............................. 144 Tubeless Ti Re System
Checking Spoke Tension
Ng Brake DI Scs
Programm Ing the T Ire Press Ure Sensor (Option : with TP MS)
Wheel
Removing the Front Wheel
Lnstall I Ng the Front Whee L
Changi Ng the Fro Nt Whee I Bearing
Changing the Front Brake Discs
Changing the Front Tubeless Sealing Profile
Sensor (Option : with TPMS)
Wh Eel
Removi Ng the Rear Whee I
14.10.2 Installing the Rear Wheel
Removi Ng the Rear Whee I (Work Stand, Front)
Insta Lli Ng the Rear Whee L
Removi Ng the Rear Whee I (Work Stand , Rea R)
Lnsta L II Ng the Re Ar Whee L (Work Stand , Rear)
14.10.7 C Hanging the Rear Wheel Bearing
Sprocket Carrier
14.10.9 Changing the Rear Brake Disc
Changi Ngtherear Tu Beless Sealing Profile
Changi Ng the Rear T Ire Pressure Se Nsor (Option: with TPMS)
Checking the Chai N Tension
14.10.13 Adjusting the Chain Tension
Checking the Cha In, Rear
Cleaning the Chain
01Pening the Chain
Riveting the Chain
Checking the Rear Hub Damping
Rubber Pieces
14.10.19 Changing All the Damping Rubber Pieces of the Rear Hub
Changing the Drivetrain Kit
Battery
Removing the 12-V Battery
Alling the 12-V Battery
The 12-V Battery
The 12-V Battery
Chargi Ng the 12-V Battery
Changing the Ma in Fuse
Consumers
King the Charging Voltage
Checking the Open-Circu It Current
Checking T He Front Brake Li ni Ngs
Changing the Front Brake Lin Ings
Checking the Front Bra Ke Fluid
Ing the Fron T Brake Fluid
Changing the Front Bra Ke Fluid
Adjusting the Basic Position of the Hand Brake Lever
Checking T He Rear Brake Linings
Rear Wheel Brake
Brake Lever
Checking the Rear Brake Flu
Adding Rear Brake F Lui- D
Bleeding the Brake System
Rem Oving the Headl Ight Mask with Head Light
Alling the Headlight Mask with Head Light
Combination Instrument 18
Activation and Test
Day-Night Mocle
Warnings
Ice Warning
Indicator Lamps
Display
RALLY Display
Speed
Sh Ift Warning Light
Speedometer
Cru Ise Control Indicator
Ride Display
ABS Display
MTC Display
Coolant Temperature Indicator
Fuel Level Display
Ambien T Air Temperature
Time
Favorites DI Splay
Quick Selector
Navigation Display
Menu
Ktm My Ri
Audio (Optional)
Navigation Setup
Volume (Optional)
Pairing
Phone
Headset (Optional)
18.25.9 Telephony
Trip
Motorcycle
18.25.23 Abs
Abs
Quick Shift+ (Optional)
Settings
18.25.27 Favorites
Quick Selector 1
Quick Selector
Bluetooth
18.25.37 Drl
18.25.40 Temperature
Fuel Cons
18.25.42 Language
18.25.43 Service
Engine 19
Removing T He Engine
Engine Disassembly
Engine Assembly Stand
The
Into the
Dra Ining the Engine Oil
Removing the Oil Filter
Motor
Removing Shift Shaft Sensor
Removing the Spacer
19.3.11 Removing the Crankshaft
Removing the Thermostat
Removing the Clutch
19.3.16 Removing the Clutch Discs
19.3.17 Removing the Clutch Basket
Removing Locking Lever
Removing the Shift
Removing the Spark Plugs
Removing the Camshafts
Removi Ng the T Iming Chain Rai Ls
19.3.24 Removing the Rotor
19.3.25 Removing the Oil Pan
Removing the Oil Pump Unit
Removing the Engine Case Downwards
Removing the Transmission Shafts
Removing Oil Spray Tube
Removing the Piston
Working on Ind Ividual Parts
Check Ing T He Radia L Clearance of
Changing the Main Bearing Shells
Checking the Balancer Shaft
Engine Case
Working on the Lower Section of
Engine Case
Shells
Lnsta L II Ng the Primary Gear Whee L
Changing the Shaft Seal Ri Ng of Water Pump
Check Ing the Rad Ia L Clearance of Lowerconrod Bearing
Changing the Conrod Beari Ng
Inder - Nikasil@ Coating
Checking/Measuring the Cylinder
Checking/Measuring the Piston
Check Ing the Piston Ri Ng End
19.4.15 Determining the Piston/Cylinder Mounting Clearance
Removi Ng the Oil Pumps
Checking the Oil Pumps for Wear
Check Ing the Oi I Pressure Control Valve
Installing the Oil Pumps
Prepari Ng Tim Ing Chai N Tensioner Instal Lation
Checking the Timing Assembly
19.4.22 Working on the Camshaft Bearing Bridge
19.4.23 Working on the Cylinder Head
C Hecking the Cylinder Head
19.4.25 C Hecking the Clutch
19.4.26 Removing the Shift Drum Locating Unit
19.4.27 C Hecking the Shift Mechanism
Preassembl Ing the Shift Shaft
Installing the Shift Drum
Locating Unit
Disassembling the Main Shaft
Disassembling the Countershaft
Checking the Transmission
Assembling the Main Shaft
Assembling the Countershaft
Checking the Electric Starter Drive
19.4.36 C Hecking the Freewheel
19.4.37 Working on the Alternator Cover
Engine Assemb Ly
Installing the Piston
Installing the Oil Spray Tube
Installing the Transmission Shafts
Installing the Lower Engine Case
Installing the Oil Pump Unit
Installing the Oil Pan
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REPAIR MANUAL
2019
790 Adventure R
Art.
no.
3206373en
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