KTM 790 Adventure R 2020 Setup Instructions
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KTM 790 Adventure R 2020 Setup Instructions

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SETUP INSTRUCTIONS
2020
790 Adventure R
790 Adventure R Rally
Art. no. 3214166en

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Summary of Contents for KTM 790 Adventure R 2020

  • Page 1 SETUP INSTRUCTIONS 2020 790 Adventure R 790 Adventure R Rally Art. no. 3214166en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
  • Page 4 1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP – Roll down the film at the sides. Info To avoid damaging the motorcycle during unpacking, leave the other films on the vehicle until you have fin- ished work on the vehicle. – Remove the separate enclosure and unpack it. Check the sepa- rate enclosure for completeness.

  • Page 7: Table Of Contents

    SETUP 2 Handlebar scale markings are located centrally between the handlebar clamps. Info Keep the installed gap widths equal when tightening. – Mount the right hand guard. Guideline Hand guard fitting 6 Nm (4.4 lbf ft) Hand guard screw 25 Nm (18.4 lbf ft) F02129-01 –...

  • Page 8: Nm (4.4 Lbf Ft)

    2 SETUP – Position the brake assembly on the handlebar. – Position brake assembly clamp on the handlebar. The holding lug of the clamp engages in the combination switch. – Mount and tighten screws Guideline Screw, brake assem- 5 Nm (3.7 lbf ft) F02131-10 –...
  • Page 9 SETUP 2 – Mount and tighten the rear mirror on both sides. F02150-01 – Mount rubber bushings on windshield – Mount windshield on windshield bracket The windshield engages on the left and right in the recesses of the windshield bracket. –...
  • Page 10 2 SETUP (790 Adventure R EU/ASEAN/CN/PH, 790 Adventure R Rally EU) – Mount reflector with rubber bushings and tension washers on the license plate holder – Position the license plate bracket on the license plate sup- port. – Mount and tighten screws Guideline Screw, license 5 Nm (3.7 lbf ft)
  • Page 11 SETUP 2 – Position the left fuel tank cover. – Mount and tighten screws with the collar bushings and the absorbing elements. Guideline Screw, fuel tank M6x18 5 Nm (3.7 lbf ft) Loctite ® 243™ cover – Position the right fuel tank cover. –...
  • Page 12 2 SETUP – Mount screws , but do not tighten yet. Guideline Screw, engine guard M6x8 8 Nm (5.9 lbf ft) F02140-10 – Mount screws , but do not tighten yet. Guideline Screw, fuel tank M6x12 8 Nm (5.9 lbf ft) cover The engine guard is directed evenly toward the front.
  • Page 13 Remove the labels from the brake line and the frame. – Remove the remaining films. – Check the headlight setting. ( p. 22) – Refuel. ( p. 24) – Prepare the vehicle according to the specifications in the KTM Dealer.net for handover to the customer. F02146-10...
  • Page 14 3 WORK Removing the seat – Insert the ignition key in seat lock and turn it clockwise. – Raise the rear of the seat, pull the seat back, and lift it off. – Remove the ignition key. H02022-10 Mounting the seat –...
  • Page 15 WORK 3 Main work – Lift the elastic fastener and detach in area – Open storage compartment. F02012-10 Closing the storage compartment on the left Main work – Close the storage compartment. – Raise elastic fastener and hang up in area F02013-10 Finishing work –...
  • Page 16 3 WORK Installing the left side cover Main work – Position the left side cover with holding lug on bushing and push backward. The left side cover engages under the tail part. – Press the left side cover in area into rubber bushing and press into rubber bushing in area...
  • Page 17 WORK 3 Main work – Lift the elastic fastener and detach in area – Open storage compartment. F02014-10 Closing the storage compartment on the right Main work – Close the storage compartment. – Raise elastic fastener and hang up in area F02015-10 Finishing work –...
  • Page 18 3 WORK 3.10 Installing the right side cover Main work – Position the right side cover with holding lug on bush- and push backward. The right side cover engages under the tail part. – Press the right side cover in the area into rubber bush- and press into rubber bushing in area...

  • Page 19: Nm (18.4 Lbf Ft)

    WORK 3 (All special models) – Remove screw – Remove the clamp. A00681-10 – Remove screw with the washer. – Take off the main silencer. Info Both the accessory main silencer as well as the original main silencer are included in the scope of supply.

  • Page 20: Nm (18.4 Lbf Ft)

    3 WORK – Tighten screw Guideline Screw, exhaust 25 Nm clamp (18.4 lbf ft) A00683-10 (All special models) Info Both the accessory main silencer as well as the original main silencer are included in the scope of supply. – Position the main silencer with the gasket. –...

  • Page 21: Guideline

    WORK 3 3.13 Removing the battery cover Preparatory work – Remove the seat. ( p. 12) Main work – Remove screws with the bushings. – Remove the battery cover from above. F02044-10 3.14 Installing the battery cover Main work – Position the battery cover with holding lugs bushings and push downward.
  • Page 22 3 WORK Note Environmental hazard 12 V batteries contain environmentally hazardous materials. – Do not dispose of 12 V batteries as household waste. – Dispose of 12 V batteries at a collection point for used batteries. Note Environmental hazard Hazardous substances cause environmental damage. –...

  • Page 23: Guideline

    WORK 3 Guideline The charging current, charging voltage, and charging time must not be exceeded. Recharge the 12-V battery 3 months regularly when the motorcy- cle is not being used Finishing work – Connect the negative cable of the 12-V battery. ( p.

  • Page 24: Guideline Distance

    3 WORK 3.17 Connecting the negative cable of the 12-V battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of children. – Wear suitable protective clothing and safety glasses. –...

  • Page 25: Mount And Tighten Screw

    WORK 3 The light-dark boundary must be exactly on the lower mark- ing when the motorcycle is ready to be operated with the rider mounted along with any luggage and a passenger if applicable. » If the boundary between light and dark does not meet specifications: –...
  • Page 26 31) Info An optional flash file allows lower quality fuel to be used. Further information, for example relating to octane number, is available from an authorized KTM dealer. – Close the fuel tank filler cap. ( p. 25) F02023-10...
  • Page 27 WORK 3 3.21 Opening the fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 28 3 WORK Warning Fire hazard Fuel is highly flammable, toxic and a health hazard. – Check that the fuel tank filler cap is locked cor- rectly after closing. – Change your clothing if fuel spills on them. – Rinse the affected area immediately with plenty of water in the event of contact with the skin.
  • Page 29 TECHNICAL DATA 4 Chassis tightening torques Nut, valve ISO 10V2 12 Nm (8.9 lbf ft) Loctite ® 2701™ Remaining screws, chassis EJOTPT ® K45x12 1 Nm (0.7 lbf ft) Remaining screws, chassis EJOTPT ® K50x12 1 Nm (0.7 lbf ft) Remaining screws, chassis EJOTPT ®...

  • Page 30: Nm (18.4 Lbf Ft)

    4 TECHNICAL DATA Screw, battery terminal 4.5 Nm (3.32 lbf ft) Screw, brake assembly 5 Nm (3.7 lbf ft) Screw, clutch assembly 5 Nm (3.7 lbf ft) Screw, cross member in rear M6x13 10 Nm (7.4 lbf ft) Loctite ® 243™...

  • Page 31: Nm (18.4 Lbf Ft)

    TECHNICAL DATA 4 Nut, rear sprocket screw 35 Nm (25.8 lbf ft) Loctite ® 2701™ Pin, rear brake caliper 22 Nm (16.2 lbf ft) Remaining nuts, chassis 25 Nm (18.4 lbf ft) Remaining screws, chassis 25 Nm (18.4 lbf ft) Screw, bottom triple clamp 12 Nm (8.9 lbf ft) Screw, engine fixing arm linkage...
  • Page 32 4 TECHNICAL DATA Screw, front brake caliper M10x1.25 45 Nm (33.2 lbf ft) Loctite ® 243™ Screw, bottom shock absorber 80 Nm (59 lbf ft) Loctite ® 2701™ Screw, swingarm pivot 100 Nm (73.8 lbf ft) Screw, top shock absorber 80 Nm (59 lbf ft) Loctite ®...
  • Page 33 SUBSTANCES 5 Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.
  • Page 34 *3214166en* 3214166en 03/2020 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM http://www.ktm.com...

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