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Summary of Contents for KTM 790 Duke 2020
- Page 1 SETUP INSTRUCTIONS 2020 790 Duke Art. no. 3214167en...
- Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.
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Page 4: Means Of Representation
1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips. - Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
- Page 6 2 SETUP Info The procedure in the event of transport damage is described in the Customer Service Manual. – Remove cable tie(s) . Place the handlebar at the front. – Remove the clutch and the brake assembly from the transport holder.
- Page 7 SETUP 2 – Align the controls of the left handlebar half with the markings on the handlebar. Tighten the screws. Guideline Screw, combination 2 Nm (1.5 lbf ft) switch, left – Position the clutch assembly on the handlebar. – Position the clutch assembly clamp on the handlebar. –...
- Page 8 2 SETUP – Mount speed nuts on the license plate support. – Position the splash protector. – Mount and tighten screws Guideline Remaining screws, EJOTPT ® 2 Nm (1.5 lbf ft) chassis K50x18 – Mount and tighten screws Guideline Remaining screws, 5 Nm (3.7 lbf ft) chassis V01341-10...
- Page 9 Stow the tool set between the 12-V battery and the front rider's seat. – Mount the passenger seat. ( p. 10) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. –...
- Page 10 Remove the remaining film, padding, the corrugated card- board, and the other packaging material. – Prepare the vehicle according to the specifications in KTM Dealer.net for handover to the customer. Info Transport mode must be deactivated to be able to start the motorcycle.
- Page 11 WORK 3 Adjusting the handlebar position Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the material becomes fatigued. The handlebar may break as a result. – Change the handlebar if the handlebar is damaged or bent. –...
- Page 12 3 WORK Mounting the passenger seat – Hook holding lugs of the passenger seat onto the storage compartment, lower the rear and push forward. – Press passenger seat downward until it clicks into place. Warning Danger of accidents The seat can come loose from the anchoring if it is not mounted correctly.
- Page 13 WORK 3 Info Even when there is no load on the 12-V battery, it discharges steadily each day. The charging level and the method of charging are very important for the service life of the 12-V battery. Rapid recharging with a high charging current shortens the service life of the battery. If the charging current, charging voltage, or charging time is exceeded, electrolyte escapes through the safety valves.
- Page 14 3 WORK Disconnecting the negative cable of the 12-V battery Preparatory work – Remove the passenger seat. ( p. 9) Main work – Disconnect negative cable of the 12-V battery. D05236-10 Connecting the negative cable of the 12-V battery Main work –...
- Page 15 WORK 3 Note Material damage Inadequate fuel quality causes the fuel filter to quickly become clogged. In some countries and regions, the available fuel quality and cleanliness may not be sufficient. This will result in problems with the fuel system. – Refuel only with clean fuel that meets the specified standards.
- Page 16 3 WORK Note Environmental hazard Improper handling of fuel is a danger to the environment. – Do not allow fuel to enter the groundwater, the soil, or the sewage system. – Lift cover of the fuel tank filler cap and insert the ignition key into the lock.
- Page 17 WORK 3 The light-dark boundary must be exactly on the lower mark- ing when the motorcycle is ready to be operated with the rider mounted along with any luggage and a passenger if applicable. » If the boundary between light and dark does not meet specifications: –...
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Page 18: Technical Data
4 TECHNICAL DATA Chassis tightening torques EJOTPT Remaining screws, chassis ® K45x12 1 Nm (0.7 lbf ft) EJOTPT Remaining screws, chassis ® K50x12 1 Nm (0.7 lbf ft) EJOTPT ® Remaining screws, chassis K50x14 1 Nm (0.7 lbf ft) Remaining screws, chassis EJOTPT ®... - Page 19 TECHNICAL DATA 4 Screw, foot brake lever stub 10 Nm (7.4 lbf ft) Loctite ® 243™ Screw, fuel tank bracket 10 Nm (7.4 lbf ft) Loctite ® 243™ Screw, fuel tank spoiler 3 Nm (2.2 lbf ft) Screw, ground wire on frame 6 Nm (4.4 lbf ft) Screw, ground wire to starter motor 10 Nm (7.4 lbf ft)
- Page 20 4 TECHNICAL DATA Screw, grab handle M8x50 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, handlebar clamp 20 Nm (14.8 lbf ft) Screw, main silencer fastening 15 Nm (11.1 lbf ft) Screw, passenger seat bracket 25 Nm (18.4 lbf ft) Loctite ®...
- Page 21 TECHNICAL DATA 4 Lambda sensor M18x1.5 50 Nm (36.9 lbf ft) Adjusting screw, swingarm M20LHx1.5 10 Nm (7.4 lbf ft) Nut, rear wheel spindle M25x1.5 90 Nm (66.4 lbf ft) Thread and contact area of wheel spindle greased Screw, front wheel spindle M25x1.5 45 Nm (33.2 lbf ft) Thread greased...
- Page 22 5 SUBSTANCES Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).
- Page 23 *3214167en* 3214167en 03/2021 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.com...
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