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KTM 790 Duke 2018 Setup Instructions

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SETUP INSTRUCTIONS
2018
790 Duke
Art. no. 3213835en

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Summary of Contents for KTM 790 Duke 2018

  • Page 1 SETUP INSTRUCTIONS 2018 790 Duke Art. no. 3213835en...
  • Page 3 KTM accepts no liability for delivery options, deviations from figures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 SETUP 2 Unpacking and setting up the vehicle – Remove the straps and box. V01334-10 – Remove the adhesive tape in the upper area of the motorcycle. – Roll down the film at the sides. Info To avoid damaging the motorcycle during unpacking, leave the other films on the vehicle until you have fin- ished work on the vehicle.
  • Page 6 2 SETUP – Position the handlebar clamps. Mount and tighten the screws evenly. Guideline Screw, handlebar 20 Nm (14.8 lbf ft) clamp Info Keep the installed gap widths equal when tightening. – Align the controls of the left handlebar half with the markings on the handlebar.
  • Page 7 SETUP 2 – Mount speed nuts on the license plate support. – Position the splash protector. – Mount and tighten screws Guideline Remaining screws, EJOTPT ® 2 Nm (1.5 lbf ft) chassis K50x18 – Mount and tighten screws Guideline Remaining screws, 5 Nm (3.7 lbf ft) chassis V01341-10...
  • Page 8 Refuel. ( p. 9) – Check the headlight setting. ( p. 12) – Adjust the time and date. – Set kilometers or miles. – Prepare the vehicle according to the specifications in the KTM Dealer.net for handover to the customer.

  • Page 9: Mounting The Passenger Seat

    WORK 3 Removing the passenger seat – Insert the ignition key in seat lock and turn it clockwise. – Raise the rear of the passenger seat cover, push it toward the rear, and remove it upward. – Remove the ignition key from the seat lock. V01232-10 Mounting the passenger seat –...
  • Page 10 3 WORK Note Environmental hazard Hazardous substances cause environmental damage. – Dispose of oils, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regulations. Info Even when there is no load on the battery, it discharges steadily. The charging level and the method of charging are very important for the service life of the battery.
  • Page 11 WORK 3 Disconnecting the negative cable of the battery Preparatory work – Switch off the ignition by turning the ignition key to the posi- tion – Remove the passenger seat. ( p. 7) Main work – Disconnect negative cable of the battery. D05236-10 Connecting the negative cable of the battery Main work...
  • Page 12 3 WORK Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
  • Page 13 WORK 3 Warning Danger of poisoning Fuel is poisonous and a health hazard. – Avoid skin, eye and clothing contact with fuel. – Immediately consult a doctor if you swallow fuel. – Do not inhale fuel vapors. – In case of skin contact, rinse the affected area with plenty of water. –...
  • Page 14 3 WORK Checking the headlight setting – Position the vehicle upright on a horizontal surface in front of a light wall and make a marking at the height of the center of the low beam headlight. – Make another mark at a distance under the first marking.

  • Page 15: Technical Data

    TECHNICAL DATA 4 Chassis tightening torques EJOTPT Remaining screws, chassis ® K45x12 1 Nm (0.7 lbf ft) EJOTPT Remaining screws, chassis ® K50x12 1 Nm (0.7 lbf ft) EJOTPT ® Remaining screws, chassis K50x14 1 Nm (0.7 lbf ft) Remaining screws, chassis EJOTPT ®...
  • Page 16 4 TECHNICAL DATA Screw, exhaust pipe clamp 8 Nm (5.9 lbf ft) Copper paste Screw, foot brake cylinder 10 Nm (7.4 lbf ft) Loctite ® 243™ Screw, foot brake lever stub 10 Nm (7.4 lbf ft) Loctite ® 243™ Screw, fuel spoiler 3 Nm (2.2 lbf ft) Screw, fuel tank bracket 10 Nm (7.4 lbf ft)
  • Page 17 TECHNICAL DATA 4 Screw, linkage bracket, front 25 Nm (18.4 lbf ft) Loctite ® 243™ engine fixing arm Screw, main silencer fastening 15 Nm (11.1 lbf ft) Screw, passenger seat bracket 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, presilencer on frame 25 Nm (18.4 lbf ft) Loctite ®...
  • Page 18 5 SUBSTANCES Super unleaded (ROZ 95/RON 95/PON 91) Standard/classification – DIN EN 228 (ROZ 95/RON 95/PON 91) Guideline – Only use unleaded super fuel that matches or is equivalent to the specified fuel grade. – Fuel with an ethanol content of up to 10 % (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.
  • Page 19 *3213835en* 3213835en 03/2018 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KTM http://www.ktm.com...