1. Manuals
  2. Brands
  3. Spudnik Manuals
  4. Farm Equipment
  5. AIRSEP 992
  6. Owner's/operator's manual

Spudnik AIRSEP 992 Owner's/Operator's Manual

Hide thumbs Also See for AIRSEP 992:
Table of Contents

Advertisement

Quick Links

Download this manual
OWNER / OPERATOR MANUAL
992 AirSep Eliminator
SERIAL #992-55-69 through 72
Part #: 290449
Revision: 22, Mar. 2022
Original Instructions

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the AIRSEP 992 and is the answer not in the manual?

Questions and answers

Related Manuals for Spudnik AIRSEP 992

Summary of Contents for Spudnik AIRSEP 992

  • Page 1 OWNER / OPERATOR MANUAL Original Instructions 992 AirSep Eliminator SERIAL #992-55-69 through 72 Part #: 290449 Revision: 22, Mar. 2022...
  • Page 3 Fax (208) 495-9170 Fax (701) 352-9610 Fax (207) 764-4674 Spudnik®, SimpleSep™, MultiSep™, Star Table™, AirSep®, Terra Float™, are trademarks of Spudnik Equipment Company LLC. John Deere, Case, IH, Case-IH, CAT, Challenger, GreenStar, are trademarks of their respective trademark owners. Copyright © 2020 by Spudnik Equipment Company LLC. All rights reserved.

  • Page 4: Table Of Contents

    ANUAL Table of Contents Introduction ..................................vi Understanding Information Signal Words ..........................vi Foreword ..................................... vii Limited Warranty Policy for New Spudnik Machinery ......................viii General ....................................ix Declaration of Conformity ..............................x Product Characteristics ................................ xi Safety ..................................1 1.1.
  • Page 5 992 A LIMINATOR WNER PERATOR ANUAL 3.2.3. Install Rock Conveyor Discharge Shield....................... 28 3.3. Connect to power .............................. 28 3.4. Connect interfacing conveyors, pilers, etc......................31 Operational Controls .............................. 31 4.1. VFD Panel ................................. 31 4.2. Control Panel ..............................31 4.3.
  • Page 6 992 A LIMINATOR WNER PERATOR ANUAL 5.5.2. Grid Shaker drive............................70 5.5.3. Rock Conveyor drive............................. 70 5.5.4. Discharge (Cross) Conveyor drive........................ 71 5.5.5. Elevator/Trash Conveyor drive........................72 Towing on Roads ..............................73 6.1. Preparing for Transport ............................73 6.1.1.
  • Page 7 992 A LIMINATOR WNER PERATOR ANUAL 8.2. Storage ................................107 8.2.2. Removing from storage..........................107 Troubleshooting ..............................109 9.1. Eliminator Operation/Optimization........................109 9.2. Electrical/Controls............................110 9.3. Hydraulic/Controls............................111 9.4. Mechanical ..............................112 Miscellaneous Specifications & Reference ......................113 10.1.

  • Page 8: Introduction

    We strive to put the best quality and workmanship into each of our machines, and hope as you use your Spudnik Eliminator that you will find this to be true. This manual has been prepared to aid you in the safe operation and servicing of your machine.

  • Page 9: Foreword

    ANUAL Foreword This manual is intended to familiarize the user with the Spudnik 992 AirSep Eliminator and its designated use. This manual contains important information on how to operate the machine safely, properly, and efficiently. Observing the instructions in this manual helps avoid dangers, reduce repair costs and down-time, and increases the reliability and service life of the machine.

  • Page 10: Limited Warranty Policy For New Spudnik Machinery

    90 days following submittal of claim, transportation/shipping charges prepaid. The selling dealer has no authority to make any representation or promise on behalf of Spudnik, or to modify the terms or limitations of this warranty in any way.

  • Page 11: General

    Unauthorized modification and/or the use of spare parts, accessories, and auxiliary equipment not supplied and/or not approved by Spudnik can have a detrimental effect on the structural integrity and/or functionality of the machine. Any such modification could compromise the engineered safety controls designed to prevent accidents and/or result in machine damage.

  • Page 12: Declaration Of Conformity

    ANUAL Declaration of Conformity EC Declaration of Conformity EC Directive 2006/42/EC Manufacturer Spudnik Equipment Company 584 West 100 North Blackfoot, Idaho 83221, United States and Authorised Representative Grimme Landmaschinenfabrik GmbH & Co. KG. Hunteburger Str. 32, D-49401 Damme, Germany declare under our sole responsibility that the machine:...

  • Page 13: Product Characteristics

    WNER PERATOR ANUAL Product Characteristics Noise Emission The Spudnik Equipment Company Model 992 Sound Pressure and Sound Power Levels per EN ISO 11202. Data shown is for the actual machinery. Model No: 992 Serial No: 992-52-32 Year of Construction: 2018 Operating The equivalent continuous A-weighted sound pressure level in the operator's position.
  • Page 14 Spudnik are a contribution to safety and overall performance of the machine. The use of other parts may invalidate the liability of Spudnik for any consequences arising from such use. Please refer to the ‘Warranty Policy’ and ‘General’ section of this manual for further clarification.

  • Page 15: Safety

    The results produced by the machine must be constantly monitored and checked. 1.3.4. Spudnik shall not be liable for any damage to agricultural produce and other items, which occur as a result of operating and adjustment errors or other incorrect usage.

  • Page 16: Identification Of Training Requirements

    IMPORTANT: This manual provides safety advice and information necessary to safely operate and maintain this Spudnik machine. In addition, users are encouraged to follow applicable national accident prevention regulations, employer mandated safety practices, and operator directions. 1.6.1. Warning signs and other notices on the machine provide important information for safe operation and maintenance.

  • Page 17: Risks Of Ignoring Accident Prevention

    992 A LIMINATOR WNER PERATOR ANUAL 1.6.4. Before starting work, the operator must familiarize themselves with the equipment, including all controls, and their functions. Learning the equipment after starting work is too late. 1.6.5. The operator must ensure they have adequate all-around visibility at all times. 1.6.6.

  • Page 18: Connecting Machine Pto

    1.8.3. Never allow persons to stand between the tractor and the machine unless the tractor is secured against rolling. Immobilize the tractor using the parking brake and/or wheel chocks. 1.8.4. Attach the machine according to the instructions in the tractor Owner/Operator and Spudnik equipment Owner/Operator manuals.
  • Page 19 992 A LIMINATOR WNER PERATOR ANUAL 1.11.1. Unless specifically designed to carry the load while moving, always empty machinery of product before moving or transporting. This reduces weight, making the machine easier to move, and lessening the chance of damage to the equipment. 1.11.2.

  • Page 20: Transporting/Towing Safety Practices

    PEL is 0.1mg/m3 in 8 hrs. Dust levels and content are dependent on local conditions and are outside Spudnik’s ability to predict and/or control. The operator is responsible to monitor and control worker exposure to potentially hazardous dusts in accordance with local regulations.

  • Page 21: Hydraulic Systems

    992 A LIMINATOR WNER PERATOR ANUAL 1.13.5. The machine’s electrical equipment is to be inspected and tested at intervals specified in this manual. Defects such as loose connections or scorched cables must be rectified immediately. 1.13.6. The machine is fitted with electronic components and modules, the function of which may be influenced by the electromagnetic fields of other equipment.

  • Page 22: Maintenance And Inspection Guidelines

    992 A LIMINATOR WNER PERATOR ANUAL 1.15.5. Do not permit children to play on or around the stored machine. 1.16. Maintenance and Inspection Guidelines WARNING! Turn off power and secure (LOTO) the machine before performing any adjustments, maintenance, or clearing a blockage. 1.16.1.
  • Page 23 992 A LIMINATOR WNER PERATOR ANUAL 1.16.11. A signaler giving instructions must be within sight of the crane operator and must be provided with a radio or comparable verbal link. 1.16.12. Use blocks or safety stands to support the machine when working around or under areas that pose a falling/crushing hazard.

  • Page 24: Acknowledgement Signature

    992 A LIMINATOR WNER PERATOR ANUAL 1.17. Acknowledgement Signature Anyone who will operate and/or maintain the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. Do not operate or allow anyone else to operate this equipment until such information has been reviewed.

  • Page 25: Machine Overview

    2.1. Method of Operation The Spudnik 992 AirSep Eliminator is designed for cleaning potatoes prior to storage or processing. Bulk potatoes are fed into the Elevator, which transports the product to the patented AirSep chamber. Within the AirSep chamber, the potatoes are floated across an oscillating grate on a cushion of air.

  • Page 26: Machine Specifications

    992 A LIMINATOR WNER PERATOR ANUAL 2.2. Machine Specifications OVERALL DIMENSIONS Height 11 ft 6 in. (3,51 m) Width 10 ft 5.5 in. (3,19 m) Length • 24 ft 6 in. (7,47 m) With Tongue • 19 ft 11.5 in. (6,08 m) Without Tongue ELEVATOR OPERATING HEIGHT Short Pad Eye...

  • Page 27: Machine Component Identification And Location

    992 A LIMINATOR WNER PERATOR ANUAL 2.4. Machine Component Identification and Location Figure 4 System Location/Identification Hydraulic Pump Motor Elevator Electrical Motor Air Box Electrical Control Panel Blower Hydraulic Control Valves Rock Conveyor Variable Frequency Drive (VFD) Panel Air Hood Work Light (3 Places) Trash Chute Elevator Drive (Hydraulic Motor)

  • Page 28: Safety And Information Labels

    992 A LIMINATOR WNER PERATOR ANUAL 2.5. Safety and Information Labels 2.5.1. Labels are placed on the machine to communicate important user safety and operational information. To ensure continued personnel safety and proper machine operation, replace any label which is damaged or becomes illegible.
  • Page 29 992 A LIMINATOR WNER PERATOR ANUAL Item # Part # Label Description/Purpose 301436 LABEL,WARNING,ISO,AUTOSTART,4X4" LAMINAT Automatic start symbol. The machine is equipped with auto-restart capability. Always lock out and tag out the source disconnect before servicing the machine. 301437 LABEL,WARNING,ISO,GENERAL,4X4" LAMINATE General safety alert symbol.
  • Page 30 The plate also identifies the conductor requirements and major load contributors. 301309 STICKER,MDL 992 WHITE, LRG, ARIAL 2018 Model number label. 301207 STICKER,SPUDNIK,SMALL WHITE,INCISED 2018 Manufacturer logo label. Small size.
  • Page 31 WNER PERATOR ANUAL Item # Part # Label Description/Purpose 301209 STICKER,SPUDNIK,LARGE WHITE,INCISED 2018 Manufacturer logo label. Large size. 301183 DECAL,AIRSEP PATENT NUMBER AirSet label. Identifies the patented AirSep technology employed in the 992 Eliminator and displays the US patent number.
  • Page 32 992 A LIMINATOR WNER PERATOR ANUAL Item # Part # Label Description/Purpose 300074 LABEL,LIGHTS #500 Operational control label identifying the light switch. English language version. 24.1 301471 LABEL,LIGHTS #500 (DE) Operational control label identifying the light switch. German language version. 24.2 301472 LABEL,LIGHTS #500 (DA)
  • Page 33 992 A LIMINATOR WNER PERATOR ANUAL Item # Part # Label Description/Purpose 25.5 301485 DECAL,OIL,HYD,AW32 (PL) Component identification label, identifying the hydraulic oil reservoir and the required hydraulic oil. Polish language version. 300027 LABEL,HYDRAULICS #500 Operational control label identifying the hydraulic pump switch.
  • Page 34 992 A LIMINATOR WNER PERATOR ANUAL Item # Part # Label Description/Purpose 301514 LABEL,MAINTENANCE, BLOWER BEARING Operational maintenance label, identifying the lubrication schedule for the Blower Fan bearings, the specified grease, and required volume per application. English language version. 28.1 301496 LABEL,MAINTENANCE, BLOWER BEARING (DE) Operational maintenance label, identifying the...
  • Page 35 992 A LIMINATOR WNER PERATOR ANUAL Item # Part # Label Description/Purpose 29.2 301502 LABEL,992 MANUAL VALVES (DA) Operational control label identifying the hydraulic controls in the valve bank. The valves control the Rock Gate, Grid Shaker, Rock Conveyor, Discharge (Cross) Conveyor, Elevator, and Trash Conveyor.

  • Page 36: Installing Replacement Labels

    992 A LIMINATOR WNER PERATOR ANUAL Item # Part # Label Description/Purpose 30.2 301477 LABEL,OPERATOR INSTRUCTIONS ENCLOSED(DA) Component identification label, identifying the storage location of the Owner/Operator manual. The storage box contains the original English language version, as well as the version translated into the native language of the region where the machine is first delivered.

  • Page 37: Label Locations

    992 A LIMINATOR WNER PERATOR ANUAL 2.7.7. Small air bubbles can be deflated by piercing them with a pin and pressing out the air using the slick side of the backing paper. 2.8. Label Locations 2.8.1. Use table 2.6. in conjunction with Figures 5 through 18 to identify the location for each of the labels used on the 992 AirSep Eliminator.
  • Page 38 992 A LIMINATOR WNER PERATOR ANUAL Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12...
  • Page 39 992 A LIMINATOR WNER PERATOR ANUAL Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18...

  • Page 40: Site Selection And Set Up

    992 A LIMINATOR WNER PERATOR ANUAL Site Selection and Set Up 3.1. Site Selection WARNING! Do not setup or operate the machine on slopes greater than eleven degrees. Exceeding the tipping point causes machine instability, resulting in severe injury or death if it overturns.

  • Page 41: Check Oil Level In The Hydraulic Oil Reservoir

    992 A LIMINATOR WNER PERATOR ANUAL WARNING! The Leveling Jacks are detachable. Check and tighten mounting bolts before utilizing the Leveling Jacks to level the machine. Loose mounting hardware could cause the Leveling Jacks to fail, resulting in severe injury. 3.2.1.1.

  • Page 42: Install Rock Conveyor Discharge Shield

    992 A LIMINATOR WNER PERATOR ANUAL 3.2.3. Install Rock Conveyor Discharge Shield. 3.2.3.1. Position the Rock Conveyor Discharge Shield so the mounting holes align with the captive nuts. (See Figure 22) Rock Conveyor Discharge Shield. Front-Side Mounting Bolts. Rear-Side Mounting Bolts. Figure 22 3.2.3.2.
  • Page 43 992 A LIMINATOR WNER PERATOR ANUAL 3.3.2. Turn off the Disconnect on the VFD Panel. (See Figure 24) VFD Panel. Disconnect. Figure 24 IMPORTANT: Correct motor rotation direction is essential for the Blower to function, and to prevent damage to the Hydraulic Pump. Source power must be wired in accordance with applicable regulations to ensure correct phase sequence.
  • Page 44 992 A LIMINATOR WNER PERATOR ANUAL 3.3.5. Connect power cable to the VFD Panel on the Eliminator. (See Figure 26) VFD Panel. Power Connector. Connect Power Cable Here. Figure 26 3.3.6. Turn on power at the source. 3.3.7. Turn on the Disconnect on the VFD Panel. (See Figure 27) VFD Panel.

  • Page 45: Connect Interfacing Conveyors, Pilers, Etc

    992 A LIMINATOR WNER PERATOR ANUAL 3.4. Connect interfacing conveyors, pilers, etc. 3.4.1. Set up and operate each interfacing machine according to its operator manual, and in accordance with safe operating practices. Operational Controls 4.1. VFD Panel 4.1.1. Power Disconnect. 4.1.1.1.
  • Page 46 992 A LIMINATOR WNER PERATOR ANUAL 4.2.2. FAN START/STOP button. (See Figure 31) Control Panel. FAN START Button. FAN STOP Button. Figure 31 4.2.2.1. Press and hold the recessed green START Button for 3 seconds to turn on the Blower Fan. IMPORTANT: While pressing the START Button, an audible alarm sounds, warning that the machine is about to start.
  • Page 47 992 A LIMINATOR WNER PERATOR ANUAL 4.2.4. HYDRAULICS START/STOP button. (See Figure 33) Control Panel. HYDRAULICS STOP Button. HYDRAULICS START Button. Figure 33 4.2.4.1. Press and hold the recessed green START Button for 3 seconds to turn on the Hydraulic Pump. IMPORTANT: While pressing the START Button, an audible alarm sounds, warning that the machine is about to start.

  • Page 48: Hydraulic Control Valves

    992 A LIMINATOR WNER PERATOR ANUAL 4.2.6. EMERGENCY STOP (E-Stop). (See Figure 35) Control Panel. E-Stop Button. Figure 35 4.2.6.1. Press the E-Stop to terminate all machine operations. 4.2.6.2. Rotate the E-Stop button counterclockwise to release the button lock, and enable machine operation.
  • Page 49 992 A LIMINATOR WNER PERATOR ANUAL 4.3.2. Grid Shaker. (See Figure 37) The Grid Shaker valve turns the Grid Shaker oscillation ON/OFF, and provides a variable speed control. The faster the speed, the more the cleaning agitation imparted, and the higher the likelihood of bruising the product.
  • Page 50 992 A LIMINATOR WNER PERATOR ANUAL 4.3.4. Discharge Conveyor (Cross Conveyor). (See Figure 39) The Discharge Conveyor valve provides ON/OFF control, as well as bidirectional, variable speed control for right or left discharge of the Cross Conveyor. The variable speed provides precise product depth control, to minimize product drops/collisions and resulting bruising.

  • Page 51: Operation And Adjustment

    992 A LIMINATOR WNER PERATOR ANUAL Operation and Adjustment 5.1. Theory of Operation 5.1.1. The 992 AirSep Eliminator cleans bulk produce products, such as potatoes, by separating and eliminating rocks, clods, vines, and similar foreign material from the product. An understanding of the operational theory will enable the operator to optimize the performance of the machine.
  • Page 52 992 A LIMINATOR WNER PERATOR ANUAL 5.1.5. Within the AirSep chamber, a variable airflow lifts the mixed material, causing it to stratify according to the density of the individual constituents. When properly adjusted, the airflow will lift the product to the middle strata, floating it above the Grid Shaker, and below the Trash Conveyor.
  • Page 53 992 A LIMINATOR WNER PERATOR ANUAL 5.1.8. The airflow lifts the lighter waste material such as vines and corn trash, to the upper strata. The design of the AirSep chamber directs the airflow, causing it to carry the least dense materials above the Trash Conveyor.

  • Page 54: Startup/Shutdown Sequence Checklists

    992 A LIMINATOR WNER PERATOR ANUAL 5.1.10. The product, being less dense than the rocks and clods, but denser than the lightest debris, floats on the air cushion in the mid-range strata. While the directed airflow provides some forward motion in the AirSep chamber, the greatest moving force comes from the continuous material feed.

  • Page 55: Abbreviated Startup When Hydraulic Control Valves Are Set To Operate

    992 A LIMINATOR WNER PERATOR ANUAL IMPORTANT: Starting the Blower Fan before the Hydraulic Pump, provides the gentlest handling for any residual product in the AirSep chamber. However, in order for the Rock Gate to open automatically, start the Hydraulic Pump before the Blower Fan reaches the Blower Fan Minimum Operating Speed Setpoint.

  • Page 56: Shutdown With Hydraulic Control Valves Set To Operate

    992 A LIMINATOR WNER PERATOR ANUAL NOTE: Turning the Hydraulic Control Valves off provides the most secure shutdown as it enforces a controlled step-by-step startup process. 5.2.3.1. Starting with the Grid Shaker Valve, turn off the Hydraulic Control Valves from left to right. 5.2.3.1.1.

  • Page 57: Mechanical Adjustments

    992 A LIMINATOR WNER PERATOR ANUAL 5.2.4.4.1. Press the red HYDRAULICS STOP Button to turn off the Hydraulic Pump. See section 5.4.7. 5.2.4.5. To prevent unauthorized access, and/or unintended startup, turn off and lock out the VFD Panel Disconnect. 5.3. Mechanical Adjustments 5.3.1.
  • Page 58 992 A LIMINATOR WNER PERATOR ANUAL 5.3.2.3. There are two padeyes for the top mount of the Ratchet Jack. The Short padeye provides an Elevator height range of 28.25 to 46 inches (0,72 m to 1,17 m). The Long padeye provides an Elevator height range of 46 to 55.75 inches (1,17 m to 1,42 m).

  • Page 59: Elevator Belt

    992 A LIMINATOR WNER PERATOR ANUAL 5.3.2.4.5. Insert the Ratchet Jack Mounting Pin. 5.3.2.4.6. Secure the Ratchet Jack Mounting Pin with the retaining clip. 5.3.2.4.7. Repeat the steps in section 5.3.2.4. for the second Elevator Ratchet Jack. 5.3.3. Elevator Belt. 5.3.3.1.
  • Page 60 992 A LIMINATOR WNER PERATOR ANUAL NOTE: The left side tensioner can be accessed by opening the Blower Drive Door. It may be necessary to remove the Roller Chain Shield to make the measurements required to tension the Transfer Roller Drive Chain. WARNING! Do not operate the machine with shields removed.
  • Page 61 992 A LIMINATOR WNER PERATOR ANUAL 5.3.3.3. Adjust the Elevator Idler Roller, located at the front end of the Elevator. (See Figure 55) Elevator Idler Roller. Figure 55 5.3.3.4. Using the left/right tensioners, adjust the Elevator Belt tension so it does not slip under full load. 5.3.3.5.

  • Page 62: Elevator Alignment Rollers

    992 A LIMINATOR WNER PERATOR ANUAL 5.3.4. Elevator Alignment Rollers. 5.3.4.1. The Elevator Alignment Rollers center and stabilize the Elevator. (See Figure 57) Elevator Alignment Roller. Alignment Roller Mounting Bracket. Elevator Alignment Roller Mounting Holes. Roller Pad. Elevator Ratchet Jack. Figure 57 IMPORTANT: Before centering the Elevator, confirm the Elevator Ratchet Jacks are set to the same...

  • Page 63: Transfer Roller

    992 A LIMINATOR WNER PERATOR ANUAL 5.3.4.5.1. If the Elevator Ratchet Jack is mounted in the short padeye, position the Alignment Roller in the bottom or middle mounting holes. 5.3.4.5.2. If the Elevator Ratchet Jack is mounted in the long padeye, position the Alignment Roller in the top or middle mounting holes.
  • Page 64 992 A LIMINATOR WNER PERATOR ANUAL 5.3.6.1. The Transfer Roller Scraper prevents debris and soil buildup on the Transfer Roller. Any significant buildup on the Transfer Roller will interfere with the Elevator Belt. (See Figure 60) Transfer Roller. Transfer Roller Scraper. Elevator Belt.

  • Page 65: Blower Motor Jackshaft Drive Belt Tension Adjustment

    992 A LIMINATOR WNER PERATOR ANUAL 5.3.7. Blower Motor Jackshaft Drive Belt tension adjustment. IMPORTANT: The Blower Motor Jackshaft Drive Belt tension is a sequential adjustment. Perform the Blower Drive Belt tension adjustment before adjusting the Blower Motor Jackshaft Drive Belt tension.
  • Page 66 992 A LIMINATOR WNER PERATOR ANUAL 5.3.8.1. Access the Blower Drive Belt tension adjusters through the Upper Blower Shield Access Door. (See Figure 63) Upper Blower Shield Access Door. Blower Drive Belt Tension Adjusters. Figure 63 5.3.8.2. There are two tension adjusters, one on the right bearing and one on the left bearing. (See Figure 64) Upper Blower Shield removed for clarity.

  • Page 67: Blower Fan Speed Sensor

    992 A LIMINATOR WNER PERATOR ANUAL WARNING! Install/secure all shields correctly after completing adjustments or maintenance. 5.3.8.11. After completing the Blower Drive Belt tension adjustment, check/adjust the Blower Motor Jackshaft Drive Belt tension according to section 5.3.7. 5.3.9. Blower Fan Speed Sensor. 5.3.9.1.

  • Page 68: Grid Shaker

    992 A LIMINATOR WNER PERATOR ANUAL 5.3.9.2.1. Manually rotate the Blower Shaft so a Blower Fan Speed Encoder tooth aligns with the Blower Fan Speed Sensor. (See Figure 66) Blower Fan Speed Sensor. Blower Fan Speed Encoder Tooth. Blower Shaft. Figure 66 NOTE: For easier access, dismount the RPM Sensor Bracket to adjust the jam and adjusting...
  • Page 69 992 A LIMINATOR WNER PERATOR ANUAL 5.3.10.1. The Grid Shaker passes air from the Blower Fan to float the product across the gap from the Transfer Roller to the Cross Conveyor. It also provides agitation to aid in cleaning and separation. The amount of cleaning is controlled by two adjustments, speed and angle.

  • Page 70: Rock Conveyor

    992 A LIMINATOR WNER PERATOR ANUAL 5.3.10.3. The Grid Shaker angle adjustment range is selectable. The Pivot Tube Adjusting Arm is equipped with two mounting holes. (See Figure 70) The outer hole is the default attachment point for the turnbuckle and delivers the normal adjusting range. The inner hole makes a steeper Grid Shaker angle accessible for the most aggressive cleaning/separation.

  • Page 71: Trash Conveyor Height

    992 A LIMINATOR WNER PERATOR ANUAL 5.3.12. Trash Conveyor height. 5.3.12.1. The Trash Conveyor height has a direct effect on the cleaning/separation performance of the AirSep. (See Figure 71) Trash Conveyor Pivot Point. Trash Conveyor (Minimum Elevation). Trash Conveyor (Nominal Elevation). Trash Conveyor (Maximum Elevation).
  • Page 72 992 A LIMINATOR WNER PERATOR ANUAL CAUTION! Due to height of the Ratchet Jacks, they cannot be accessed from the ground. Use appropriate fall protection measures to mitigate falling hazards when climbing to reach and adjust the Trash Conveyor Ratchet Jacks. NOTE: The Trash Conveyor height is set at the factory to a position slightly above horizontal.

  • Page 73: Cross Conveyor Angle

    992 A LIMINATOR WNER PERATOR ANUAL 5.3.12.6.2. Set the pawl to retract/expand the Ratchet Jack length. 5.3.12.6.3. Ratchet the Jack to raise/lower the Trash Conveyor to the desired height. 5.3.12.6.4. Tighten the jam nut to lock the Ratchet Jack. 5.3.12.7. Test the machine operation to confirm the adjustment achieved the desired results.

  • Page 74: Cross Conveyor Left/Right Discharge

    992 A LIMINATOR WNER PERATOR ANUAL 5.3.13.2.1. Loosen the four locking bolts. 5.3.13.2.2. Loosen the jam nut on each of the Ratchet Jacks. 5.3.13.2.3. Adjust the Ratchet Jacks up/down as necessary to achieve the desired product distribution on the Cross Conveyor. Adjust the Ratchet Jacks to a uniform height using measurement or by counting threads.

  • Page 75: Extending The Cross Conveyor

    992 A LIMINATOR WNER PERATOR ANUAL WARNING! Turn off power and secure (LOTO) the machine before performing any adjustments, maintenance, or clearing a blockage. 5.3.14.2. When changing the discharge direction of the Cross Conveyor, the Backstop and Discharge Chute must be swapped. (See Figure 79) Cross Conveyor.

  • Page 76: Cross Conveyor Belt Tension & Alignment

    992 A LIMINATOR WNER PERATOR ANUAL WARNING! Turn off power and secure (LOTO) the machine before performing any adjustments, maintenance, or clearing a blockage. 5.3.15.2. There are two Locking Plates located on the rear side of the Cross Conveyor. The Locking Plates clamp the rear rail to secure the Cross Conveyer in position.
  • Page 77 992 A LIMINATOR WNER PERATOR ANUAL 5.3.16.2. Extend the Cross Conveyor to the left side to access the tension adjusters on the Cross Conveyor Belt Idler Roller. (See Figure 81) Cross Conveyor Belt Idler Roller. Belt Tensioner. Adjusting Nut. Figure 81 5.3.16.2.1.

  • Page 78: Electrical Adjustments

    992 A LIMINATOR WNER PERATOR ANUAL 5.3.16.3.3. If the Cross Conveyor Belt tension and alignment are not satisfactory, repeat the adjustments in sections 5.3.16.2. 5.3.16.3. as necessary to achieve proper operation. WARNING! Install/secure all shields correctly after completing adjustments or maintenance.

  • Page 79: Blower Fan Speed

    5.4.2.2. Before adjusting the Blower Fan speed, confirm the Blower Fan is running at its operating setpoint. 5.4.2.3. Adjust the Blower Fan speed to increase/decrease the airflow to the desired volume. (See Figure 84) Control Panel. SPUDNIK label changed on top cover. FAN SLOW.

  • Page 80: Programming Blower Fan Minimum Operating Speed Setpoint

    992 A LIMINATOR WNER PERATOR ANUAL 5.4.3. Programming Blower Fan minimum operating speed setpoint. 5.4.3.1. The minimum operating speed setpoint controls the opening of the Rock Gate. The setpoint is programmed via the buttons on the Control Panel Display. (See Figure 85) 5.4.3.2.

  • Page 81: Programming Rock Gate Close Setpoint

    992 A LIMINATOR WNER PERATOR ANUAL 5.4.4. Programming Rock Gate close setpoint. 5.4.4.1. The Rock Gate close setpoint controls the closing of the Rock Gate. The setpoint is programmed via the buttons on the Control Panel Display. (See Figure 85) 5.4.4.2.

  • Page 82: Emergency Stop Recovery

    992 A LIMINATOR WNER PERATOR ANUAL WARNING! Even though power and hydraulic drives are turned off, some systems continue to move due to mass and inertia, until friction brings them to a complete stop. The E- Stop can help mitigate ongoing damage, but will not prevent accidents caused by inattention, carelessness, or lack of operator training.

  • Page 83: Hydraulic Adjustments

    992 A LIMINATOR WNER PERATOR ANUAL 5.4.7.1. Press and hold the green HYDRAULICS START Button for 3 seconds to turn on the Hydraulic Pump. An audible alarm sounds while the HYDRAULICS START Button is depressed. (See Figure 87) 5.4.7.2. Press the red HYDRAULICS STOP Button to turn off the Hydraulic Pump. Control Panel.

  • Page 84: Grid Shaker Drive

    992 A LIMINATOR WNER PERATOR ANUAL 5.5.1.4. There are no user adjustments on the ROCK GATE Hydraulic Control Valve. 5.5.2. Grid Shaker drive. 5.5.2.1. The GRID SHAKER Hydraulic Control Valve provides variable control for the Grid Shaker oscillation speed. The faster the Grid Shaker oscillation, the more aggressive the cleaning/separation action imparted.

  • Page 85: Discharge (Cross) Conveyor Drive

    992 A LIMINATOR WNER PERATOR ANUAL 5.5.3.2. The Control Valve is multi-position, consisting of off, with variable flow for speed control. The variable range includes micro detents, which enable incremental positioning for precise flow control. (See Figure 90) ROCK CONVEYOR Valve. Figure 90 5.5.3.2.1.

  • Page 86: Elevator/Trash Conveyor Drive

    992 A LIMINATOR WNER PERATOR ANUAL 5.5.4.2. The Control Valve is multi-position, consisting of off, with variable flow for speed control. The variable range includes micro detents, which enable incremental positioning for precise flow control. (See Figure 91) DISCHARGE (Cross) CONVEYOR Valve. Figure 91 5.5.4.2.1.

  • Page 87: Towing On Roads

    992 A LIMINATOR WNER PERATOR ANUAL 5.5.5.2. The Control Valve is multi-position, consisting of off, with variable flow for speed control. The variable range includes micro detents, which enable incremental positioning for precise flow control. (See Figure 92) ELEVATOR/TRASH Valve. Figure 92 5.5.5.2.1.

  • Page 88: Remove Rock Conveyor Discharge Shield

    992 A LIMINATOR WNER PERATOR ANUAL 6.1.3.3. Tighten the left and right Locking Plates to secure the Cross Conveyor in the full left positon. NOTE: With the Cross Conveyor positioned in transport position, the Discharge Chute is within ¼ inch (6mm) of the maximum allowable width for towing on public roads.

  • Page 89: Retrieve And Install The Tongue

    992 A LIMINATOR WNER PERATOR ANUAL 6.1.5.1. Using the Leveling Jack Crank, raise the Leveling Jack to the fully retracted position. (See Figure 94) Leveling Jack. Leveling Jack Crank. Leveling Jack Pad. Figure 94 6.1.5.2. Repeat for all four Leveling Jacks. 6.1.6.
  • Page 90 992 A LIMINATOR WNER PERATOR ANUAL 6.1.7.2. Connect the towing vehicle. (See Figure 96) Hitching Point. Figure 96 6.1.7.3. Remove wheel blocks. WARNING! Never attempt to manually rotate the Crazy Wheels. Keep hands and other body parts clear of the Wheel Lock Plate. The Wheel Lock Plate is subject to rapid and unexpected rotation when moving or towing the machine.

  • Page 91: Transporting The Eliminator

    992 A LIMINATOR WNER PERATOR ANUAL 6.2. Transporting the Eliminator. IMPORTANT: Confirm the towing vehicle is rated to safely tow the machine. 6.2.1. Disconnect power cable from the VFD Panel on the machine. IMPORTANT: If towing the machine on public roads in Europe, the right side Rock Conveyor Discharge Shield must be removed.

  • Page 92: Removal Of Debris From The Air Chamber

    992 A LIMINATOR WNER PERATOR ANUAL 7.1.2.2. Open the right side door to gain access to the Blower Fan Motor. (See Figure 98) Side Access Door. Blower Fan Motor. Locking Latch. Figure 98 IMPORTANT: Avoid the use of sharp or pointed tools that could damage electrical cables and other components.
  • Page 93 992 A LIMINATOR WNER PERATOR ANUAL 7.1.3.1.1.1. Disengage the Hex Key Lock and release the Locking Cam Latches to open the Hood Access Door. (See Figure 99) Hood Access Door. Locking Cam Latch. Hex Key Lock. Figure 99 WARNING! The Hex Key Lock is insufficient to hold the Hood Access Door closed against the pressure inside the AirSep chamber.
  • Page 94 992 A LIMINATOR WNER PERATOR ANUAL 7.1.3.1.3.1. Disengage the Hex Key Lock and release the Locking Cam Latches to open the Bottom Access Door. (See Figure 101) Bottom Access Door. Locking Cam Latch. Hex Key Lock. Figure 101 WARNING! The Hex Key Lock is insufficient to hold the Bottom Access Door closed against the pressure inside the AirSep chamber.

  • Page 95: Lubrication & Oil

    992 A LIMINATOR WNER PERATOR ANUAL 7.2. Lubrication & Oil 7.2.1. Grease fittings for bearings, pivot points, and U-joints. WARNING! Turn off power and secure machine before performing any lubrication functions. IMPORTANT: Access to the top of the machine is via operator provided ladder or lifting equipment. Use appropriate fall protection measures whenever accessing the machine requires leaving the ground.
  • Page 96 992 A LIMINATOR WNER PERATOR ANUAL Grease Fitting Location Quantity Frequency Amount Figure Blower Fan Bearings 336 Hours 18,43g/0.65oz (22 Pumps)* Blower Motor Bearing (Drive End) 200 Hours 65 g/2.29 oz (55 Pumps) Blower Motor Bearing (Opposite Drive End) 200 Hours 30 g/1.05 oz (26 Pumps) Crazy Wheel Bushing (Left) Annually...
  • Page 97 992 A LIMINATOR WNER PERATOR ANUAL Grease Fitting. Figure 104 Grease Fitting. Figure 105 Grease Fitting. Figure 106...
  • Page 98 992 A LIMINATOR WNER PERATOR ANUAL Grease Fitting. Figure 107 Grease Fitting. Figure 108 Grease Fitting. Figure 109...

  • Page 99: Repack Wheel Hubs

    WARNING! Turn off power and secure machine before performing any lubrication functions. 7.2.3.1. Inspect and lubricate roller chains as specified in the table, Figure 111. 7.2.3.2. Lubricate roller chains with Spudnik chain lubricant PN 991707 or an equivalent industrial chain spray. 7.2.3.3. See section 7.3.1.

  • Page 100: Hydraulic Oil Level

    992 A LIMINATOR WNER PERATOR ANUAL Transfer Roller Drive Chain Cover. Transfer Roller Drive Chain (behind cover). Figure 112 7.2.4. Hydraulic oil level. CAUTION! The reservoir tank and oil may reach high temperatures during operation. Do not touch the reservoir tank or associated components until they have cooled to a safe temperature.

  • Page 101: Inspection & Repair

    992 A LIMINATOR WNER PERATOR ANUAL IMPORTANT: Take appropriate precautions to prevent spills when filling the Hydraulic Oil Reservoir. IMPORTANT: To prevent hydraulic oil contamination, clean dust/dirt away from the Breather Cap and fill hole before adding hydraulic oil. 7.2.5.1. Unscrew the Breather Cap to remove. 7.2.5.2.
  • Page 102 992 A LIMINATOR WNER PERATOR ANUAL 7.3.1.2.3. Lay a straightedge across the face of both sprockets. The straightedge should contact the surface of both sprockets evenly, and across the entire face. (See Figure 114) 7.3.1.2.4. If the sprockets are not parallel, correct the root cause for the sprocket skew before proceeding with the sprocket...

  • Page 103: Belts & Sheaves

    992 A LIMINATOR WNER PERATOR ANUAL 7.3.2. Belts & sheaves. WARNING! Turn off power and secure (LOTO) the machine before performing any adjustments, maintenance, or clearing a blockage. 7.3.2.1. Perform a daily visual inspection on all drive belts and sheaves. See the table, Figure 116, for a list of drive belts.
  • Page 104 992 A LIMINATOR WNER PERATOR ANUAL NOTE: An alignment laser can be used in place of a straight edge. 7.3.2.3.3. Lay a straightedge across the face of both sheaves. The straightedge should contact the surface of both sheaves evenly and across the entire face.

  • Page 105: Blower Motor Jackshaft Drive Belt Replacement

    992 A LIMINATOR WNER PERATOR ANUAL 7.3.2.5.3. Set up the tensiometer according to the manufacturer’s directions. Press the tensiometer against the middle of the belt until the top surface moves below the straightedge by the specified deflection value. 7.3.2.5.4. Check the force reading from the tensiometer and compare it to the force specified. If the reading is less than the value specified, increase the tension on the belt.
  • Page 106 992 A LIMINATOR WNER PERATOR ANUAL 7.3.3.2. Using appropriate hoisting practices, remove the Upper Blower Shield to access the Blower Motor Jackshaft Drive Belt upper sheave. (See Figure 119) Upper Blower Shield. Lift Points. Figure 119 7.3.3.3. Release Blower Motor Jackshaft Drive Belt tension. 7.3.3.3.1.

  • Page 107: Blower Drive Belt Replacement

    992 A LIMINATOR WNER PERATOR ANUAL 7.3.3.5. Install new Blower Motor Jackshaft Drive Belt, threading it onto the jackshaft and Blower Motor sheaves. (See Figure 121) Blower Motor Jackshaft Drive Belt. Blower Motor Jackshaft Drive Belt Sheave. Figure 121 7.3.3.6. Adjust and tension the Blower Motor Jackshaft Drive Belt as specified in section 5.3.7. 7.3.3.7.

  • Page 108: Hydraulic Hoses/Fittings/Cylinders

    992 A LIMINATOR WNER PERATOR ANUAL WARNING! Lift the Upper Blower Shield using the specified lift points. 7.3.4.2. Using appropriate hoisting practices, remove the Upper Blower Shield to access the Blower Drive Belt front sheave. (See Figure 119) 7.3.4.3. Release Blower Motor Jackshaft Drive Belt tension as explained in section 7.3.3.3. 7.3.4.4.

  • Page 109: Changing Hydraulic Oil

    992 A LIMINATOR WNER PERATOR ANUAL 7.3.5.2. Replace hydraulic hoses which exhibit cracking, delaminating, or abrasion damage. 7.3.5.3. Route hydraulic hoses to avoid pinch points. 7.3.5.4. Route and tie hydraulic hoses away from moving parts. 7.3.5.5. Tighten replacement or leaking fittings using the torque values specified in section 10.3. 7.3.5.6.

  • Page 110: Rollers

    992 A LIMINATOR WNER PERATOR ANUAL NOTE: Under normal use, replace the filter element every 2 years or 200 hours of operation, whichever comes first. Replace the filter element if oil is changed due to contamination. IMPORTANT: The used filter may contain oil. Take appropriate precautions to capture/contain hydraulic oil draining from the hydraulic oil filter element.

  • Page 111: Conveyor Belts

    The repair process described here is general in nature and may not reflect the exact hardware for your specific machine. While the components may vary, the general procedure applies to all Spudnik conveyor belts. IMPORTANT: Ensure all necessary parts are on hand before undertaking a conveyor belt repair.
  • Page 112 While the components may vary, the general procedure applies to all Spudnik belted chains. IMPORTANT: Ensure all necessary parts are on hand before undertaking a belted chain repair.
  • Page 113 992 A LIMINATOR WNER PERATOR ANUAL 7.3.10.3.1. The webbing for a Belted Chain has a pattern of notches and cams. Each notch carries a chain rod. The distance between the notches defines the pitch of the chain. (See Figure 127) Chain Pitch.
  • Page 114 992 A LIMINATOR WNER PERATOR ANUAL 7.3.10.3.3. Cut the webbing to be joined, at the edge of the notch where the Web Joiner is to be attached. Use a Web Joiner to identify the cut point. (See Figure 129) Cut Web Here. Notch.
  • Page 115 992 A LIMINATOR WNER PERATOR ANUAL 7.3.10.3.6. Slide the Chain Rod into position in the Chain Rod Slot of the Web Joiner. Insert rivets/bolts into the securing holes in the Web Joiner, Web, and Chain Rod. (See Figure 132) Install Rivets Or Bolts. Insert Chain Rod.
  • Page 116 992 A LIMINATOR WNER PERATOR ANUAL 7.3.10.3.10. With the Belted Chain correctly routed on the machine, pull the ends of the belted chain, along with all available slack, to the bottom of the chain track. Pull the ends of the Belted Chain together so the Web Joiners interlock with the Connecting Rod Hoops aligned.

  • Page 117: Tires & Wheels

    992 A LIMINATOR WNER PERATOR ANUAL 7.3.10.3.12. Depending on the Belted Chain and type of Web Joiner used, the connection may be friction lock or may require a Locking Plate. If a Locking Plate is required, position the Locking Plate at least 2 inches (51mm) from the Belt Joiner. This spacing is required to allow clearance for the drive sprockets to engage the Belted Chain.

  • Page 118: Sensors

    992 A LIMINATOR WNER PERATOR ANUAL 7.3.11.2.1. Use an alternating cross sequence to tighten lug nuts/bolts. (See Figure 137) Six Lug Wheel, Tightening Sequence. Four Lug Wheel, Tightening Sequence. Figure 137 7.3.11.2.2. Torque Fixed Axle wheel lug nuts to 120-150 ft. lbs. (162,70-203,37 Nm) 7.3.11.2.3.

  • Page 119: Special Tools

    992 A LIMINATOR WNER PERATOR ANUAL Proximity Sensor, Spudnik PN 403165. Figure 139 Blower Fan Speed Sensor. Blower Fan Speed Encoder. Figure 140 7.3.13. Special Tools. 7.3.13.1. Adjustment of the Shaker Table Crankshaft Bearing requires special training. Tightening/loosening the Bearing Locknut requires a special tool, the Bearing Locknut Wrench. A Bearing Locknut Wrench is shipped from the factory with each 992 AirSep Eliminator.

  • Page 120: Cleaning & Storage

    Figure 141 7.3.13.2. In the event the Shaker Table Crankshaft Bearings require replacement, the manufacturer recommends contacting the local Spudnik dealer for service. IMPORTANT: Failure to release/lock the Star Locknut, and/or incorrect tensioning of the Bearing Locknut, will result in equipment damage.

  • Page 121: Storage

    992 A LIMINATOR WNER PERATOR ANUAL WARNING! Install/secure all shields correctly after completing adjustments or maintenance. 8.2. Storage 8.2.1. Proper storage prevents weather damage and prolongs the machine life. WARNING! Turn off power and secure (LOTO) the machine before performing any adjustments, maintenance, or clearing a blockage.
  • Page 122 992 A LIMINATOR WNER PERATOR ANUAL 8.2.2.1.1. Clear the area of bystanders. 8.2.2.1.2. If used during storage, remove sun blocking waterproof tarps. 8.2.2.1.3. Reinstall rubber components removed prior to storage. 8.2.2.1.4. Clean the machine of any dirt/debris that has collected during storage. 8.2.2.1.5.

  • Page 123: Troubleshooting

    992 A LIMINATOR WNER PERATOR ANUAL Troubleshooting 9.1. Eliminator Operation/Optimization. Problem Possible Cause Remedy Potatoes falling onto Rock Rock Gate not closing when the Rock Manually close Rock Gate. See sections Conveyor after shutdown. Gate close setpoint is reached. 5.2.3.3. and 5.2.4.3.

  • Page 124: Electrical/Controls

    992 A LIMINATOR WNER PERATOR ANUAL 9.2. Electrical/Controls. Problem Possible Cause Remedy Hydraulics do not turn on. VFD faulted. Reset the VFD (Power Cycle). Contactor failed. Check functionality of contactors. Check for loose wires. Overload tripped. Overload device may be tripped, reset overload device.

  • Page 125: Hydraulic/Controls

    992 A LIMINATOR WNER PERATOR ANUAL 9.3. Hydraulic/Controls. Problem Possible Cause Remedy Hydraulic controls do not Pump not running. No source power. No power. Check power connector operate. supplying VFD Panel. Pump not running. Component failure in Call for service. the Control Panel or failure of the Hydraulic Pump Motor.

  • Page 126: Mechanical

    992 A LIMINATOR WNER PERATOR ANUAL 9.4. Mechanical Problem Possible Cause Remedy Elevator Belt hesitates or Conveyor belt tension too loose. Adjust the Elevator Belt tension. See section stalls when loaded. 5.3.3.2. Cross Conveyor Belt Conveyor belt tension too loose. Adjust the Cross Conveyor Belt tension.

  • Page 127: Miscellaneous Specifications & Reference

    992 A LIMINATOR WNER PERATOR ANUAL 10. Miscellaneous Specifications & Reference 10.1. Fastener Torque Guidelines 10.1.1. Check all nuts, bolts, and screws regularly for tightness. Replace nut/bolt pairs with the same grade or higher than that of the original nut/bolt. The nut must be the same grade or higher than the bolt it is paired with.

  • Page 128: Shear Pin Guidelines

    10.3.1. Follow the tightening torques given in the table below when tightening, replacing, or repairing any Hydraulic Fittings. There are two methods to achieve proper ‘clamp load’ on the flare connections used on Spudnik machinery. 10.3.1.1. Torque: Torque hydraulic fitting using a torque wrench.
  • Page 129 992 A LIMINATOR WNER PERATOR ANUAL 10.3.1.2.1. Hand Tighten the swivel nut to the mating male flare adapter. “Hand Tight” is described as the point where the swivel nut will no longer thread onto the mating connector when moderate torque is applied with the hand or fingers. When this is complete, wiggle the swivel nut back and forth to ensure full engagement has taken place.

  • Page 130: Lubricant Specifications

    10.4.1.1. Grease: Shell Retinax EP2 multipurpose grease (or equivalent). 10.4.1.2. Gearbox Lube: 80W90 gear oil. 10.4.1.3. Roller Chains: Spudnik chain lubricant, PN 991707 or equivalent industrial chain spray. 10.4.1.4. Hydraulic Oil: AW32. 10.4.2. Storing lubricants 10.4.2.1. Store as specified on the container label and SDS.
  • Page 132 584 West 100 North P.O. Box 1045 Blackfoot, ID 83221 Phone (208) 785-0480 Fax (208) 785-1497 www.spudnik.com...

Table of Contents