Vertiv Liebert APM Plus 0500kMK16FN02000 User Manual
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Vertiv Liebert APM Plus 0500kMK16FN02000 User Manual

Vertiv Liebert APM Plus 0500kMK16FN02000 User Manual

50-500 kva ups
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50-500 kVA UPS

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Summary of Contents for Vertiv Liebert APM Plus 0500kMK16FN02000

  • Page 1 Vertiv™ Liebert® APM Plus User Manual 50-500 kVA UPS...
  • Page 2 The products covered by this instruction manual are manufactured and/or sold by Vertiv. This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv. Any copying, use or disclosure of it without the written permission of Vertiv is strictly prohibited.

  • Page 3: Table Of Contents

    3.6.2 Battery Location Selection 3.6.3 Storage 3.7 Mechanical Requirement 3.7.1 Composition 3.7.2 Moving Cabinet 3.7.3 Clearance 3.7.4 Cable Access Mode 3.8 Installation Drawings 4 Electrical Installation 4.1 Wiring of Power Cable 4.1.1 System Configuration Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 4 5.4.3 Logs—Alarms and Events 5.5 Viewing UPS Component Status 5.6 Status Bar Component 5.6.1 Status Bar Messages 5.7 Alarm List 6 Single UPS Operation Introduction 6.1 Brief Introduction 6.1.1 Precautions 6.1.2 Power Switch Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 5 7.10 BCB Cabinet (Option 1)-Applicable for APAC Region 7.11 BCB Cabinet (Option 2)-Applicable for APAC Region 7.12 Battery Temperature Sensor (Optional) 7.13 Battery Ground Fault Detector (Optional)- Applicable for APAC Region 7.14 BCB Reference Current and Connection 7.15 Battery Maintenance Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 6 9.2.10 Shorting Copper Bar Kit 10 Communication 10.1 SNMP Protocol Communication 10.2 Modbus Protocol Communication 10.3 Dry Contact Communication 10.3.1 Communication through IS-Relay Card 10.3.2 Communication through Dry Contact Port of Central Control Module Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 7 12.6 Electrical Characteristics (Inverter Output) 12.7 Electrical Characteristics (Bypass Input) 12.8 Efficiency and Loss Appendices Appendix A: Glossary Appendix B: Hazardous Substances and Content Appendix C: Disposal After End of Product (Applicable for India) Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 8 Vertiv™ Liebert® APM Plus User Manual This page intentionally left blank Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 9: Important Safety Instructions

    Where conductive dust, corrosive gases, salts, or flammable gases are present • Near heat sources or strong electromagnetic interferences. Disclaimer Vertiv disclaims any and all responsibility or liability for the defects or malfunction caused by: • Application range or operating environment outside the specifications •...
  • Page 10 IEC/EN/BS 62040-2:2018 Additional information regarding adherence to these directives and regulations is included in the appendices NSR and EMC to the Declarations of Conformity. If needed, the Declarations of Conformity can be requested to Vertiv. 2011/65/EU Directive of the council for adapting the legal regulations of member states on the restriction of the use of certain hazardous substances that can be used in the manufacture of electrical and electronic equipment.
  • Page 11 As the components with high voltage can be accessed only when the front door is opened, the risk of contacting high voltage has been minimized. This equipment meets the IP20 standard, and the other safety shields are provided inside the equipment. 1 Important Safety Instructions Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 12 WARNING! The user must select an appropriate MCCB to protect against short circuit and overload for the battery. We recommend using Vertiv BCB box to provide a better solution. WARNING! The power cables must be routed in the metal cable trough in order to avoid cable damage and reduce the electromagnetic radiation.
  • Page 13 Table 12-2 Environmental characteristics, Table 12.3 Mechanical Characteristics, 12.5 Battery, and Table 12.6 Inverter output (to critical load). V1.7 (April 19, 2023) Updated Table 4-1, 4-2, 4-4, 4-5 and 7-5. 1 Important Safety Instructions Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 14 Vertiv™ Liebert® APM Plus User Manual This page intentionally left blank Proprietary and Confidential ©2023 Vertiv Group Corp. 1 Important Safety Instructions...

  • Page 15: Overview

    This section introduces the working principle of the UPS single module. The UPS adopts AC-DC-AC converter (as shown in Figure 2.1 on the next page). The first stage conversion (AC-DC) adopts three-phase high frequency rectifier to convert the three-phase input voltage into stable DC bus voltage. 2 Overview Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 16 Figure 2.1 (a) Block diagram for working principle of without switch UPS Description Description Input Rectifier Output Inverter Bypass input Automatic inverter switch Fuse UPS output Static switch Battery Mains input Battery charger Proprietary and Confidential ©2023 Vertiv Group Corp. 2 Overview...
  • Page 17 (b) Block diagram for working principle of single switch UPS (Applicable for APAC Region) Description Description Input Rectifier Output Inverter Bypass input Automatic inverter switch Maintenance bypass switch Battery Static switch Battery charger Maintenance bypass UPS output Mains input 2 Overview Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 18 When the mains is abnormal, the battery maintains the UPS operation till the battery voltage is reduced to EOD voltage and the UPS shuts down, this time is called 'Backup Time'. The length of backup time depends on the battery capacity and the loads. Proprietary and Confidential ©2023 Vertiv Group Corp. 2 Overview...

  • Page 19: Bypass

    To disconnect the external battery from the UPS system for maintenance, use the external isolating switch. At this time, except for the battery backup function upon mains failure, other functions and all the steady state performance of the UPS will not be affected. 2 Overview Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 20 In case of inverter failure and output fuse blowout, the load will automatically transfer to the bypass, and the output power supply will not be interrupted. In this situation, please contact the local customer service center of Vertiv for technical support.

  • Page 21: Ups Power Supply Switch Configuration

    Figure 2.2 UPS power supply switch configuration (without switch, single switch, four switches) (a) Without switch Description Description Bypass input Inverter Shorting copper bar of input configuation Inverter switch Static switch Charger UPS output Mains input Neutral line input Rectifier Battery DC bus 2 Overview Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 22 Description Description Bypass input Inverter Maintenance bypass switch Q3 Inverter switch Static switch Charger UPS output Shorting copper bar of input configuration Neutral line input Mains input Battery Rectifier DC bus Proprietary and Confidential ©2023 Vertiv Group Corp. 2 Overview...

  • Page 23: Battery Circuit Breaker (Bcb)

    UPS control circuit will send a signal to the shunt tripping coil so as to trip the BCB. It also has a magnetic trip facility for overload protection and short circuit protection. 2 Overview Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 24: Parallel System

    • Battery mode • Automatic restart mode • Bypass mode • Maintenance mode • ECO mode • Frequency converter mode • Parallel redundancy mode • LBS mode • Dynamic online mode Proprietary and Confidential ©2023 Vertiv Group Corp. 2 Overview...
  • Page 25 AC power to the loads. At the same time, the charger will charge the battery. Figure 2.3 Schematic diagram of normal mode Description Mains input Rectifier input switch Rectifier Inverter Automatic inverter switch Output switch UPS output Battery Battery charger 2 Overview Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 26 EOD voltage, if the mains is recovered, the UPS will restart automatically after a certain time of delay. This function and the automatic restart type can be set by the service engineer authorized by Vertiv. During the process of automatic restart time of delay, the UPS will charge the battery to protect against the power-off risk of the load device caused by mains power failure.
  • Page 27 2ms (uninterrupted) and less than 5ms (interrupted). In this mode, the system can normally charge the battery. 2 Overview Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 28 The operation method of ECO mode is the same as the description in Single UPS Operation Introduction. However, in normal mode, the load is powered by the bypass, the TOUCHSCREEN displays 'Bypass mode'. WARNING! In ECO mode, the load is not protected against mains distortion. Proprietary and Confidential ©2023 Vertiv Group Corp. 2 Overview...
  • Page 29 When the voltage of the bypass supply is beyond the predefined and adjustable limits, the system will transfer to the inverter output. In this mode, the system can normally charge the battery. 2 Overview Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 30 Vertiv™ Liebert® APM Plus User Manual Figure 2.8 Dynamic online mode Description Bypass input Static switch Bypass input switch Mains input Rectifier Inverter Inverter switch UPS output Rectifier input switch Output switch Battery Battery charger Proprietary and Confidential ©2023 Vertiv Group Corp. 2 Overview...

  • Page 31: Battery Management

    9. Maximum boost charge protection time To protect against the battery overcharge damage caused by long time boost charge, a protect time setting is essential. The limit of time setting shall be configured by service engineer through the Vertiv software setting. 2 Overview...

  • Page 32: Advanced Function

    20%, the automatic discharge cannot be executed. The periodic interval can be set from 30 to 360 days. The battery maintenance test function can be disabled through the Vertiv software setting. Conditions: Battery at float charge for at least 5 h, load equal to 20% to 100% of rated UPS capacity.

  • Page 33: Battery Temperature Compensation

    (which charges the battery) will be reduced correspondingly to provide optimal charging voltage for the battery, thus prolonging the battery service life time. This function must be used together with the Vertiv battery temperature detection device (a standard option). 2.6 Battery Protection WARNING! The user must select an appropriate MCCB to protect against short circuit and overload for the battery.
  • Page 34 Vertiv™ Liebert® APM Plus User Manual This page intentionally left blank Proprietary and Confidential ©2023 Vertiv Group Corp. 2 Overview...

  • Page 35: Mechanical Installation

    If the battery has electrolyte leakage or the battery is damaged, it must be replaced. Place the battery into the container that can withstand sulfuric acid and dispose of it according to the local regulations. If the skin comes in contact of electrolyte, flush it with water immediately. 3 Mechanical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 36: Transportation

    WARNING! For the sake of safety, the installation tools under live operation must be insulated. WARNING! Tools in Table 3.1 on the facing page are for reference only; please follow the actual requirement for on-site installation and connection. Proprietary and Confidential ©2023 Vertiv Group Corp. 3 Mechanical Installation...
  • Page 37 Claw hammer Diagonal cutting plier Insulating shoes Antistatic gloves Electrician knife Cable tie Insulating tape Insulating gloves Crimping plier Heat shrinkable tube Insulated torque wrench Torque screwdriver Multimeter Clip-on ammeter 3 Mechanical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 38: Unpacking

    Carton Box Top Cover Honeycomb board 2. Remove the bottom ratguards, see Figure 3.3 on the facing page. When the UPS is in position, please note to reinstall the ratguards. Proprietary and Confidential ©2023 Vertiv Group Corp. 3 Mechanical Installation...
  • Page 39 3. According to Figure 3.4 below, remove the fixing bolts at bottom of the cabinet. Figure 3.4 Removing bottom bolts Description Fixing bolt 4. Use the forklift to move the cabinet to its installation position, and fasten it to the ground. 3 Mechanical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 40: Initial Inspection

    2. Unpack the UPS and battery under the guidance of authorized service engineer. Visually inspect whether the UPS and battery have any transportation damage. If there is any damage, report to the carrier or Vertiv representative immediately. 3. Verify the UPS label and confirm the correctness of the UPS. The UPS label is attached on the back of the door.

  • Page 41: Storage

    For single switch UPS, only top cable entry arrangement is possible. For the UPS with four switches, both top and bottom entry arrangement can be possible. For further description, refer to Power Cable Connection Steps and Signal Cable Connection Steps. 3 Mechanical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 42: Installation Drawings

    3.8 Installation Drawings Figure 3.5 Installation diagram of without switch, single switch and four switches (unit: mm) (a) Without switch (500kVA) (b) Single switch (500 kVA) (Applicable for APAC Region) Proprietary and Confidential ©2023 Vertiv Group Corp. 3 Mechanical Installation...
  • Page 43 Vertiv™ Liebert® APM Plus User Manual NOTE: The Maintenance Bypass switch is omitted if bypass fuse assembly (KAIC subassembly) are integrated in the cabinet. 3 Mechanical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 44 Vertiv™ Liebert® APM Plus User Manual (c) Four switches (500 kVA) Proprietary and Confidential ©2023 Vertiv Group Corp. 3 Mechanical Installation...

  • Page 45: Electrical Installation

    The power cable must be selected according to the current and voltage values in Table 4.1 on the next page as well as the local wiring regulations, and take environmental conditions (temperature and physical media) into consideration, then refer to Table 3B in IEC 60950-1. 4 Electrical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 46: Recommended Csa Of Ups Cable

    2*150 2*240 2*240 3*185 3*185 Bypass Recommended input 2*120 2*150 2*150 2*240 2*240 3*185 3*185 cable 2*120 2*150 2*150 2*240 2*240 3*185 3*185 1*120 1*150 1*150 1*240 1*240 1*240 1*240 Proprietary and Confidential ©2023 Vertiv Group Corp. 4 Electrical Installation...

  • Page 47: Selection Of Ups I/O Switch And Battery Switch

    4.1.4 Selection of UPS I/O Switch and Battery Switch The user can select the switch according to actual needs. Refer to Table 4.1 on the previous page for I/O current and battery current value. 4 Electrical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 48: Distance Between The Ups Connection Point And Floor

    WARNING! Failure to ground as required may cause EMI, electric shock, or fire risk. Proprietary and Confidential ©2023 Vertiv Group Corp. 4 Electrical Installation...

  • Page 49: External Protective Device

    The UPS has an internal EMC filter, therefore the protective earth cable has leakage current which is less than 3000 mA. It is recommended to confirm the RCD sensitivity of the upstream input distribution and the downstream distribution (to the load). External battery 4 Electrical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 50 (refer to Table 12.6 on page 184 and Table 12.7 on page 185). NOTE: For IT grid system, 4-pole protective components must be installed for the UPS external input power distribution. Proprietary and Confidential ©2023 Vertiv Group Corp. 4 Electrical Installation...

  • Page 51: Power Cable Connection Steps

    NOTE: When routing the cables inside the cabinets, it is required to bind and fix the cables, so as to prevent cable damage due to mechanical stress. Figure 4.2 Power cable connection terminals of 500 kVA Description Description Shorting copper bar of common input source Bat- Bat+ 4 Electrical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 52 Vertiv™ Liebert® APM Plus User Manual Description Description Bat + Bat - Proprietary and Confidential ©2023 Vertiv Group Corp. 4 Electrical Installation...
  • Page 53 Vertiv™ Liebert® APM Plus User Manual Description Shorting copper bar of common Input source 4 Electrical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 54 The four switches model supports both top cable access and bottom cable access while the single switch only supports top cable access. Figure 4.3 Power cables wiring route of 500 kVA Description Step: Remove the top cover to lead cables into the cabinet, then connect them to corresponding terminals. Proprietary and Confidential ©2023 Vertiv Group Corp. 4 Electrical Installation...
  • Page 55 WARNING! The earth cables and neutral line must be connected in accordance with local and national codes of practice. WARNING! Failure to observe this could result in electric shock or fire risk. 4 Electrical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 56 NOTE: When connecting the cables between battery terminals and BCB, the connection should begin from the BCB terminal. Now the connection is finished. NOTE: After connection, take appropriate measures to seal the cable entry holes. Proprietary and Confidential ©2023 Vertiv Group Corp. 4 Electrical Installation...

  • Page 57: Wiring Of Signal Cable

    UPS cabinet. As shown in Figure 4.4 below, the communication box provides the following ports. Figure 4.4 Illustration drawing of communication ports Description Battery temperature detector port Parallel port LBS port REPO port BCB and battery port I/O dry contact port Back-feed port 4 Electrical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 58: Dry Contact Port J6

    Reserved FAULT NOTE: The BCB drive signal and external battery temperature signal need shielded cables, and the both sides of the shielding coat must be well connected to the enclosure. Proprietary and Confidential ©2023 Vertiv Group Corp. 4 Electrical Installation...

  • Page 59: Dry Contact Port J7

    Output switch status (24 V/10 Battery room temperature status (24 V/10 QE_STATUS ENV_DET mA rated); Pin13 /Pin15 mA rated). Pin14/Pin16 shorted for battery GND_DRY GND_DRY shorted for QE closed room temperature abnormal 4 Electrical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 60 6) Transfer to inverter disabled 7) Battery maintenance self-check starts 8) Battery maintenance self-check ends 9) Alarm cleared GND_DRY GND_DRY 10) Battery alarm 11) Battery low-voltage alarm J7-22/24 shorted for executing the above status. Proprietary and Confidential ©2023 Vertiv Group Corp. 4 Electrical Installation...
  • Page 61 NOTE: For programmable dry contact port should be configured via Paramset. NOTE: In parallel system, the dry contacts of the external maintenance isolation circuit breaker shall be connected to the corresponding dry contacts of each rack. 4 Electrical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 62: Dry Contact Port J8

    Normally closed. Open when bypass has backfeed J8-2 Normally open. Closed when rectifier has backfeed 2. Input Backfeed J8-4 Rectifier backfeed protection relay common J8-6 Normally closed. Open when rectifier has backfeed Proprietary and Confidential ©2023 Vertiv Group Corp. 4 Electrical Installation...

  • Page 63: Repo Port

    The communication port provides serial data and is intended for use by authorized commissioning and service personnel in UPS commissioning and service. Refer to Options for details. 4.2.7 Parallel and LBS Communication Ports See Figure 4.4 on page 49 for their positions. 4 Electrical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 64: Intellislot Port

    Figure 4.9 Signal cables wiring route of 500 kVA (Without switch, single switch) Step 1: Lead cables into the cabinet through the holes. Step 2: Then connect them to corresponding terminals. Proprietary and Confidential ©2023 Vertiv Group Corp. 4 Electrical Installation...
  • Page 65 Vertiv™ Liebert® APM Plus User Manual Figure 4.10 Signal cables wiring route of 500 kVA (Four switches) Step 1: Lead cables into the cabinet through the holes. Step 2: Then connect them to corresponding terminals. 4 Electrical Installation Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 66 Vertiv™ Liebert® APM Plus User Manual This page intentionally left blank Proprietary and Confidential ©2023 Vertiv Group Corp. 4 Electrical Installation...

  • Page 67: Operator Control And Display Panel

    This simple, dynamic display speeds operator response to changing power input and demand. Many of the settings will depend on the UPS type and features. Many other settings will be made during the UPS setup by Vertiv Tech service personnel.

  • Page 68: Navigating Through The Liebert Apm Plus Touchscreen Control Panel

    Service--All functions of Administrator and the permission to alter system configuration, choose serial communication protocol, enable equalize battery charging and change Service PIN; PIN required. Vertiv Tech Liebert Services sets PINs when setting up the UPS. These default PINs may be changed by those with Administrator or Service access (see above).

  • Page 69: Liebert Apm Plus Touchscreen Control Panel Components

    The appearance will differ only in the function menus displayed (see Figure 5.3 below). Figure 5.2 Interface overview—STATUS screen; graphic display Figure 5.3 Control display by access level Description Observe level (or no log-in) Service level Operator level Administrator level 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 70 Logs: UPS Event Log with date and time of occurrence, type of event, Event ID, status, component affected, and description; see also Using the Edit Icon to Customize Layout on page 71 ; same options for all access levels. 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 71 Components in the mimic display signify their operational status by their color, green, amber, or red. Table 5.1 on page 96 through Table 5.3 on page 98 describe the various states of the indicators. Touching a component brings up details about its status. 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 72 NOTE: If the Status Gauge is showing, no more than four detail icons will be visible at a time. Removing the Status Gauge permits showing of all five detail icons. The view may be customized to show less than four. 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 73 Vertiv™ Liebert® APM Plus User Manual Figure 5.6 UNIT STATUS panel components; graphic display Figure 5.7 UNIT STATUS panel—Input details; graphic display 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 74 Vertiv™ Liebert® APM Plus User Manual Figure 5.8 UNIT STATUS panel—Bypass details; graphic display Figure 5.9 UNIT STATUS panel—Battery and cabinet details; graphic display 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...

  • Page 75: Operation

    Status panels can be altered to show additional or different data. Layouts may be chosen by any user with a PIN: Operator, Administrator, or Service; the layout chosen will be applied to all users. Layouts may be created or altered only with Administrator or Service Access. 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 76 4. Edit a View: Touch a view to highlight it or touch Edit to change that view. 5. Create a View: Touch the New button to create a view. Figure 5.11 Customize the display 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 77 8. Choose the data to be displayed in each panel by touching a choice in the PANEL OPTIONS and then touch the appropriate panel. Repeat for each panel. 9. Touch the Save button to keep the changes or touch the Cancel button to exit the screen without saving. 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 78 Vertiv™ Liebert® APM Plus User Manual Figure 5.12 Set number of panels and choose data 10. Touch the Save button. 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 79 5. Release the icon. Resize handles will appear around the panel and a large X will appear at the top right corner. 6. Pull on a handle to resize the panel, or 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 80 9. Edit Mode will deactivate after some changes. If all changes have been made and Edit Mode is active, touch the panel’s header area. Figure 5.13 Change panel content or resize/remove a panel 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 81 2. Touch the large X by a parameter icon to delete it or touch the + icon at the bottom right of the panel to add a parameter icon. 3. Touch the header area to deactivate the edit mode. 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 82 Vertiv™ Liebert® APM Plus User Manual Figure 5.15 Edit UNIT STATUS panel 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...

  • Page 83: Operator Controls

    The UPS need not be supplying power to the load for the menu to be available. The animated mimic is not linked to data in this view—touching a component will not cause it to display data. Figure 5.16 OPERATE menu—Operator login 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 84 Before executing this command, verify that the connected load is either shut off or that input power to the load will be supplied by another source, such as bypass. 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 85 Vertiv™ Liebert® APM Plus User Manual Figure 5.18 Inverter Off command 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 86 3. Touch the Context Menu icon and select UPS Settings. 4. In the Module Redundancy drop-down menu, touch Enable. 5. Touch the Save button to save the new setting or touch Cancel to exit without saving 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 87 Vertiv™ Liebert® APM Plus User Manual Figure 5.20 Enable module redundancy 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 88 Touch the Setup radio button for Energy Saving Mode Activation. 2. Enable or disable Energy Saving Mode. 3. Touch the Save button. The Save button is inactive until the activation state is changed. 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 89 Vertiv™ Liebert® APM Plus User Manual Figure 5.21 Activating Energy Saving Mode 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...

  • Page 90: Viewing Ups Status

    The additional data will not replace the information shown in the center of the Status Gauge. Touching the center of the Status Gauge multiple times on will cycle through the data. Figure 5.22 Default Status Gauge view 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 91 NOTE: The DIAL CONTROL SETUP pane may also be accessed by touching the Status Gauge and holding it for about 2 seconds. This requires Administrator or Service access. 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 92 Vertiv™ Liebert® APM Plus User Manual Figure 5.23 Access Status Gauge settings Figure 5.24 Status Gauge setting options 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 93 Vertiv™ Liebert® APM Plus User Manual 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...

  • Page 94: Viewing Ups Data With The Status Panel

    NOTE: A parameter must be visible on the graphic view of the UNIT STATUS screen for details to be viewed, even in the text view. Figure 5.25 Unit status—Input details 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 95 Vertiv™ Liebert® APM Plus User Manual Figure 5.26 Unit status—Bypass details 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 96 Vertiv™ Liebert® APM Plus User Manual Figure 5.27 Unit status—Battery details 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 97 Vertiv™ Liebert® APM Plus User Manual Figure 5.28 Unit status—Load details 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 98 Vertiv™ Liebert® APM Plus User Manual Figure 5.29 Unit status—Environmental details 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...

  • Page 99: Logs-Alarms And Events

    3. Touch the log to view, alarms, or events; refer to Figure 5.30 on the next page. Touching Alarms immediately opens the list of alarms; touching Logs requires touching the UPS Event Log screen. 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 100 Vertiv™ Liebert® APM Plus User Manual Figure 5.30 View alarms or events 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...

  • Page 101: Viewing Ups Component Status

    The same component information can be obtained by going to the Status -> Components menu. Figure 5.31 Unit status—Input details 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 102 Vertiv™ Liebert® APM Plus User Manual Figure 5.32 Unit status—Output details Figure 5.33 Unit status—Bypass details 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 103 Vertiv™ Liebert® APM Plus User Manual Figure 5.34 Unit status—Power module details Figure 5.35 Unit status—Battery details 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...

  • Page 104: Status Bar Component

    This system is in normal operating mode, for the test Load on inverter Test mode active mode that is activated 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 105 Load off Energy saving mode active Alarm active – Warning warning. This means the system is operating, but something was determined to be outside normal range 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 106 This system is in critical operating mode, load not Load off supplied by this unit. The load is not supplied and no active fault is present 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 107 Frequency converter mode Load off Alarm active – Critical active fault. This means the system is operating, but active something critical was determined to be outside normal range 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...

  • Page 108: Alarm List

    At least one of the STSs at the bypass side is open or shorted. This fault is locked until power-off Byp. Abnormal Shutdown Both the bypass and inverter voltages are abnormal, and the output is off 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 109 Maintenance bypass switch is closed when the parallel system is on inverter, or output switch and maintenance bypass Operation Invalid switch are closed when the inverter is on LBS Active The LBS setting is active LBS Abnormal LBS is abnormal 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 110 The time is user-settable from 3 min to 6 min On Generator Dry contact signal, indicating generator connected Battery Maintain Capacity of the battery Battery Ground Fault Battery has ground fault 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...
  • Page 111 NOTE: If the alarm is caused through setting the software value by Vertiv authorized engineer, and you wish to change the setting values, please contact the Vertiv local customer service center.
  • Page 112 Vertiv™ Liebert® APM Plus User Manual This page intentionally left blank 5 Operator Control and Display Proprietary and Confidential ©2023 Vertiv Group Corp. Panel...

  • Page 113: Single Ups Operation Introduction

    6 Single UPS Operation Introduction Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 114: Power Switch

    NOTE: The input-output N line inside the UPS is inter-operable. If the external N line is not disconnected during maintenance, please pay attention to safety. Figure 6.1 500 kVA UPS power switch (a) Without switch Proprietary and Confidential ©2023 Vertiv Group Corp. 6 Single UPS Operation Introduction...
  • Page 115 Vertiv™ Liebert® APM Plus User Manual (b) Single switch (Applicable for APAC Region) Description Q3 (Maintenance Bypass Switch) 6 Single UPS Operation Introduction Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 116 Vertiv™ Liebert® APM Plus User Manual (c) Four switches Description Q5 (Output switch) Q3 (Maintenance bypass switch) Q2 (Bypass input switch) Q1 (Rectifier input switch) Proprietary and Confidential ©2023 Vertiv Group Corp. 6 Single UPS Operation Introduction...

  • Page 117: Ups Startup Procedures

    At the moment, the system is powered on, and the startup screen pops up. About 25 seconds later, click the LOG IN icon to enter the system by inputting correct password. 6 Single UPS Operation Introduction Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 118 4. When the rectifier start process is finished, close the battery circuit breaker, and the system will run in Bypass mode (Power flow shown in Figure 6.3 on the facing page). Click the On key (Refer to Operator Controls). Proprietary and Confidential ©2023 Vertiv Group Corp. 6 Single UPS Operation Introduction...
  • Page 119 Vertiv™ Liebert® APM Plus User Manual Figure 6.3 Clicking INVERTER ON key 5. The inverter starts self-test and sync. 6 Single UPS Operation Introduction Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 120 Vertiv™ Liebert® APM Plus User Manual Figure 6.4 Inverter self-test and sync 6. Start-up is finished. Proprietary and Confidential ©2023 Vertiv Group Corp. 6 Single UPS Operation Introduction...
  • Page 121 Vertiv™ Liebert® APM Plus User Manual Figure 6.5 Start-up finished 6 Single UPS Operation Introduction Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 122: Startup Procedures In Eco Mode

    At the moment, the system is powered on, and the startup screen pops up. 3. If ECO mode is required, contact Vertiv service engineer to set it through the setting software. If you wish to set it by yourself, you can enable it through the sub-menu under 'SETUP' on the TOUCHSCREEN screen. For details, refer to Operator Controls.

  • Page 123: Startup Procedures In Battery Mode (Battery Cold Start)

    WARNING! Press and hold the battery cold start button for 1s to perform the above procedures. WARNING! Do not press the battery cold start button before switching on the BCB. Figure 6.7 Battery cold start button Description Battery cold start button 6 Single UPS Operation Introduction Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 124: Procedures For Transfer Between Operation Modes

    When the UPS is in bypass mode, click the On key as shown in Figure 6.9 on the facing page, and the inverter starts up. Then the UPS is transferred from bypass mode to normal mode. Proprietary and Confidential ©2023 Vertiv Group Corp. 6 Single UPS Operation Introduction...

  • Page 125: Transfer From Normal Mode To Maintenance Mode

    NOTE: Under maintenance mode, the load is directly fed by the mains power instead of the pure AC power from the inverter. 6. Disconnect the rectifier input switch Q1, bypass input switch Q2, and output switch Q5. 6 Single UPS Operation Introduction Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 126: Transfer From Maintenance Mode To Normal Mode

    WARNING! You must start the bypass first, and then disconnect the maintenance bypass switch; or it may cause output load power failure. At the moment, the load has transferred to UPS normal mode. Proprietary and Confidential ©2023 Vertiv Group Corp. 6 Single UPS Operation Introduction...

  • Page 127: Battery Test Procedures

    Periodical self-test is to test the battery activity. The periodical self-test is regular, and the self-test period can be configured via the Vertiv software setting. During the periodical self-test, if the battery maintenance requirement is met, the system will generate audible/visual alarm and corresponding records. The periodical self-test does not update the battery curve table.
  • Page 128 Figure 6.10 Battery management interface 5. Respectively click 'Automatic Battery Test', 'Manual Battery Test', 'Calibrated Battery Test' and 'Battery Equalize', then you can execute corresponding settings and operation. . Proprietary and Confidential ©2023 Vertiv Group Corp. 6 Single UPS Operation Introduction...

  • Page 129: Ups Shutdown Procedures

    The following procedures are suitable for completely powering down the UPS and keeping the power supply to the load. Refer to the procedures in Transfer from Normal Mode to Maintenance Mode. 6 Single UPS Operation Introduction Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 130: Epo Procedures

    During the automatic recovery delay, the UPS will charge its batteries to provide a safety margin for equipment shutdown if input power fails again. NOTE: During the automatic restart process, manual startup is disabled. Automatic restart must be set by Vertiv's authorized service engineer through Vertiv setting software.

  • Page 131: Selecting Language

    3. Click the item of Display. 4. Click 'Display Properties'. 5. As shown in Figure 6.11 below, click 'Language' to set the language you need. Figure 6.11 Setting language 6 Single UPS Operation Introduction Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 132: Changing Current Date And Time

    3. Click the item of Display. 4. Click 'Date & Time'. 5. Refer to Figure 6.12 below, set the actual date and time. Figure 6.12 Setting date and time Proprietary and Confidential ©2023 Vertiv Group Corp. 6 Single UPS Operation Introduction...

  • Page 133: Control Password

    To change password, carry out the following procedures: 1. Enter SETUP level. 2. Click on the icon. 3. Refer to Figure 6.13 below, set password changing. Figure 6.13 Setting password 6 Single UPS Operation Introduction Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 134 Vertiv™ Liebert® APM Plus User Manual This page intentionally left blank Proprietary and Confidential ©2023 Vertiv Group Corp. 6 Single UPS Operation Introduction...

  • Page 135: Battery

    Too large or too small torque may cause poor connection of the terminal. Tighten the terminal bolt of the battery with specified torque Under certain conditions, the terminal may have electric arcing or heat accumulation, which finally will cause fire. 7 Battery Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 136 Before connecting or disconnecting the battery connection cables, please isolate the charging power. m. Check if the battery has been unexpectedly earthed. In this case, remove the earth connection. Contact with any part of the earthed battery may result in an electric shock. Proprietary and Confidential ©2023 Vertiv Group Corp. 7 Battery...

  • Page 137: Ups Battery

    The safety precautions described in this section include the important matters that must be considered during the installation design. The design results may be changed according to the local situations. 7 Battery Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 138: Battery Installation Environment And Number Of Batteries

    15 °C to 25 °C rather than the operating temperature range of the main equipment. Under the precondition that the average temperature will not exceed 25 °C, it is allowed to have short time temperature deviation. Proprietary and Confidential ©2023 Vertiv Group Corp. 7 Battery...

  • Page 139: Number Of Batteries

    IMPORTANT! Users must choose appropriate switching devices to protect the battery from short circuit and overload, etc. We recommend using the Vertiv BCB to provide a more perfect solution. The battery is connected to the UPS through the BCB. The BCB is manually closed and has an electronic tripping device controlled by the UPS control circuit.

  • Page 140: Battery Installation

    6. When the battery cable is connected, it is prohibited to pull the battery cable or the cable terminal. 7. Do not cross the battery cables during the connection, and do not tie the battery cables together. 8. See Figure 7.1 on the facing page for battery connection. Proprietary and Confidential ©2023 Vertiv Group Corp. 7 Battery...
  • Page 141 Vertiv™ Liebert® APM Plus User Manual Figure 7.1 Connection of batteries Description BCB- Top layer Middle layer BCB N Bottom layer BCB+ 7 Battery Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 142: Design Of Battery Room

    The workbench (or pedal) must be skid-proof and insulated, and at least 1 m wide. Wiring All the wiring distances shall be minimized. The BCB is generally installed in the wall-mounted box near the battery. Proprietary and Confidential ©2023 Vertiv Group Corp. 7 Battery...

  • Page 143: Common Battery String

    2. Each unit should use the common battery string. 3. Each UPS has its own BCB box. Figure 7.3 Connection of common battery string Description Junction box Internal switch of the common battery system Battery Battery system 7 Battery Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 144: Bcb Cabinet (Option 1)-Applicable For Apac Region

    NOTE: The signal cable W812 must run separate from the battery power cables. W812 is a shield cable, both ends of its shield layer must be connected to the enclosure. The UPS and BCB cabinet must be earthed separately. NOTE: Make sure that the UPS rectifier has started before closing the BCB. Proprietary and Confidential ©2023 Vertiv Group Corp. 7 Battery...
  • Page 145 NOTE: Mark the battery string when configuring the divided BCB cabinet, and note that the marked number must correspond to the battery terminals in the BCB cabinet when connecting the power cables. Figure 7.4 Front dimension of BCB cabinet (unit: mm) Figure 7.5 Dimensions of BCB cabinet 7 Battery Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 146 Vertiv™ Liebert® APM Plus User Manual Figure 7.6 Connection diagram of overall BCB cabinet Description UPS terminal (N) UPS terminal (+) UPS terminal (-) Battery terminal (N) Battery terminal (-) Battery terminal (+) Proprietary and Confidential ©2023 Vertiv Group Corp. 7 Battery...
  • Page 147 Battery string 1 terminal (+) Battery string 1 terminal (N) UPS terminal (+) Battery string 2 terminal (+) Battery string 2 terminal (N) Battery string 3 terminal (+) Battery string 3 terminal (N) 7 Battery Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 148 Battery string 2 terminal (+) Battery string 2 terminal (N) UPS terminal (-) Battery string 3 terminal (+) Battery string 3 terminal (N) Battery string 4 terminal (+) Battery string 4 terminal (N) Proprietary and Confidential ©2023 Vertiv Group Corp. 7 Battery...

  • Page 149: Bcb Cabinet (Option 2)-Applicable For Apac Region

    BCB boxes and then avoid the malfunction. Note that the number of BCB boxes in parallel should not be more than four. 7 Battery Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 150 Vertiv™ Liebert® APM Plus User Manual Figure 7.9 Installation hole dimension of BCB box (unit: mm) Description Installation Hole Proprietary and Confidential ©2023 Vertiv Group Corp. 7 Battery...
  • Page 151 UPS terminal (+) UPS terminal (-) Top plate Battery terminal (N) Control board of battery ground fault detector Earth bar UPS terminal (N) BCB control board Bottom cable entry hole Bottom plate 7 Battery Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 152 X106 and X104, and by such analogy. NOTE: Battery ground fault kit includes the mutual inductor 33060030, auxiliary power board UHW241M5, battery current leakage detection board ULC366SC1, and ground fault set cable 04117867. Proprietary and Confidential ©2023 Vertiv Group Corp. 7 Battery...

  • Page 153: Battery Temperature Sensor (Optional)

    Vertiv™ Liebert® APM Plus User Manual 7.12 Battery Temperature Sensor (Optional) Vertiv provides an optional battery temperature sensor which can measure the temperature about four positions. When using multiple battery temperature sensors, the monitor selects the highest temperature detected among them for display. The...

  • Page 154: Battery Ground Fault Detector (Optional)- Applicable For Apac Region

    Region Vertiv provides an optional battery ground fault detector. It includes a mutual inductor and a PCB, which should be installed in the BCB cabinet. If the BCB cabinet uses top cable entry, the mutual inductor should be installed on the inside of the top plate of the BCB cabinet;...

  • Page 155: Bcb Reference Current And Connection

    Reference rated current of BCB 1600 1600 mm 2 CSA of connection cable 2×240 3×185 NOTE: Current calculation is according to the DC/AC efficiency of 0.95 and EOD voltage of 1.6 V/cell. 7 Battery Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 156: Battery Maintenance

    Random discard or any other improper disposal of the used lead acid storage battery may cause severe environment pollution and the relevant person will be investigated of corresponding legal responsibilities. Proprietary and Confidential ©2023 Vertiv Group Corp. 7 Battery...

  • Page 157: Parallel System And Lbs System

    WARNING! To achieve coordinated operation of the modules in the parallel system, it is required to configure each module separately using Vertiv software setting. This must be done by Vertiv service personnel. 8.2.2 Cabinet Installation Place the UPS modules side by side and interconnect as shown in Figure 8.1 on the next page.
  • Page 158 External bypass switch Mains input L1, L2, L3, N Charger Rectified Static switch Battery 1 Inverter L1, L2, L3, N Q1EXT Q2EXT Output distribution To load External maintenance bypass Proprietary and Confidential ©2023 Vertiv Group Corp. 8 Parallel System and LBS System...

  • Page 159: External Protective Device

    NOTE: The power cables (including the bypass input cables and UPS output cables) of each UPS module should be of the same length and specifications to facilitate load sharing. 8 Parallel System and LBS System Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 160: Parallel Cable

    Figure 8.2 Parallel signal cables connection (Parallel system) Description PARA1 PARA2 Figure 8.3 Location of parallel port J3 on bypass control module Proprietary and Confidential ©2023 Vertiv Group Corp. 8 Parallel System and LBS System...

  • Page 161: Remote Epo

    NOTE: Pins 1 and 2 of the normally closed EPO-J5 port on the integrated control module have been linked in factory. Figure 8.4 EPO circuit diagram NOTE: In Figure 8.4 above, the upper one is Normally Open type, and the lower one is Normally Closed type. 8 Parallel System and LBS System Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 162: Operation Procedures For Parallel System

    4. When the rectifier start process is finished and the rectifier indicator goes solid green, close the external BCB. 5. For each UPS, manually turn on the inverter. As the inverter starts up, the whole UPS system will power the load. Proprietary and Confidential ©2023 Vertiv Group Corp. 8 Parallel System and LBS System...

  • Page 163: Maintenance Bypass Procedures

    WARNING! The parts of UPS circuits also have hazardous voltage, though the rectifier input switch, bypass input switch and battery switch are disconnected. Therefore, the UPS maintenance is applicable to qualified personnel only. 8 Parallel System and LBS System Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 164: Procedures For Isolating One Ups Module From Parallel System

    8.3.3 Procedures for Isolating One UPS module from Parallel System IMPORTANT! These procedures shall only be carried out by service personnel of Vertiv or under their guidance. WARNING! After isolating one UPS module, when the parallel system is not overload, then proceed with steps below.

  • Page 165: Lbs System

    The system uses the LBS cables to keep the output of two independent UPS systems in synchronization. One set of UPS system (single/parallel) is designated as the master, the other set of UPS system (single/parallel) is designated as the slave for the operation in LBS mode. 8 Parallel System and LBS System Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 166 Vertiv™ Liebert® APM Plus User Manual Figure 8.5 LBS system (UPS module) Description Rectifier Bypass To load Proprietary and Confidential ©2023 Vertiv Group Corp. 8 Parallel System and LBS System...

  • Page 167: External Protective Device

    Refer to External Protective Device. 8.4.3 Power Cable The power cable of dual-bus power system is similar to that of single system. Refer to Wiring of Power Cable. 8 Parallel System and LBS System Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 168: Lbs Cable

    LBS cable from the power cables to prevent electrical interferences. Figure 8.7 Connection of typical LBS system (single UPS, parallel system) Description PARA 1 PARA 2 LBS 1 Cable Parallel cable LBS 2 cable Proprietary and Confidential ©2023 Vertiv Group Corp. 8 Parallel System and LBS System...
  • Page 169 Vertiv™ Liebert® APM Plus User Manual Figure 8.8 LBS port (J4) and PARA port (J3) on bypass control module 8 Parallel System and LBS System Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 170 Vertiv™ Liebert® APM Plus User Manual This page intentionally left blank Proprietary and Confidential ©2023 Vertiv Group Corp. 8 Parallel System and LBS System...

  • Page 171: Options

    NOTE: The RS232 of Intellislot 2 shares communication resources with the RS485 of the HMI RJ45 interface. To avoid conflicts, when using the HMI interface to communicate with BMS, the Intellislot interface 2 can only connect to the IS-Relay card. 9 Options Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 172: Option Introduction

    The battery ground fault detector includes a mutual inductor and a PCB, which should be installed in the BCB box. For the installation and connection of the battery ground fault detector, refer to Battery Ground Fault Detector (Optional)- Applicable for APAC Region Proprietary and Confidential ©2023 Vertiv Group Corp. 9 Options...

  • Page 173: Seismic Anchor Kit

    Seismic anchor Fix the UPS onto the concrete floor. WARNING! Only Vertiv authorized engineers shall carry out the installation. WARNING! Carry out the installation strictly following the instructions. Failure to observe this could cause personnel injury or damage to the UPS and seismic anchor kits.
  • Page 174 Vertiv™ Liebert® APM Plus User Manual Figure 9.1 Installing seismic anchor (rear installation) Description M8 x 25 Tapping screws (4PCS) M12 Expansion bolts (3PCS) M8 x 25 Tapping screws (8PCS) Proprietary and Confidential ©2023 Vertiv Group Corp. 9 Options...
  • Page 175 M12 expansion bolts (3 pcs) to fix seismic anchor on the ground, as shown in Figure 9.2 below. Figure 9.2 Installing seismic anchor (front installation) Description M8 x 25 Tapping screws (4PCS) M12 Expansion bolts (3PCS) M8 x 25 Tapping screws (8PCS) 9 Options Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 176: Sic Card- Applicable For Apac Region

    SIC card against static electricity. When removing or installing the SIC card, hold the card side edge to operate it. Figure 9.3 Appearance of SIC card Description RUN indicator LAN indicator COM1 port COM2 port Front panel RJ45 port USB port Proprietary and Confidential ©2023 Vertiv Group Corp. 9 Options...

  • Page 177: Uf-Rs485 Card- Applicable For Apac Region

    The gold finger is used for insertion into the Intellislot port of the UPS. It provides RS232 input signal. The RJ45 port 1 and RJ45 port 2 are in parallel connection. They provide RS485 output signal. 9 Options Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 178 Fault: The UF-RS485 output signal does not change with the UPS status. Action to take: Ensure that the UF-RS485 card is properly inserted into the Intellislot port and the cable is properly connected. Proprietary and Confidential ©2023 Vertiv Group Corp. 9 Options...

  • Page 179: Is-Relay Card

    Closed if not On Battery power (Utility OK) Signal Ground Future release Signal Ground Future release UPS Any-Mode Shutdown Future release Summary Alarm Closed if no alarm conditions are present Summary Alarm Closed if summary alarm occurs 9 Options Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 180: Bcb Cabinet- Applicable For Apac Region

    9.2.10 Shorting Copper Bar Kit For the UPS with shorting copper bar of common input configuration, the user should select the shorting copper bar kit to short the mains input and bypass input. Proprietary and Confidential ©2023 Vertiv Group Corp. 9 Options...

  • Page 181: Communication

    10.1 SNMP Protocol Communication If you need to monitor the UPS through network, you may select the UNITY card or SIC card provided by Vertiv. These two cards support SNMP protocol. Both the UNITY card and SIC card are network management cards which make the UPS an IOT device.

  • Page 182: Dry Contact Communication

    • Input dry contact port • Output dry contact ports • EPO input port For the functions and detailed information of these ports, refer to Wiring of Signal Cable. Proprietary and Confidential ©2023 Vertiv Group Corp. 10 Communication...

  • Page 183: Service And Maintenance

    4. The power modules and bypass power modules should be serviced 5 minutes after they are removed, and re- plug them into the cabinet after 5 minutes. 5. Modules of different types cannot be pulled out of the cabinet at the same time. 11 Service and Maintenance Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 184: Service Procedures Of Power Module

    3. After servicing the module, push the module into the cabinet, and tighten the screws on both sides. 4. Place the ready switch to ready state, at this time, the red indicator beside the ready switch is off while the green indicator is on. Proprietary and Confidential ©2023 Vertiv Group Corp. 11 Service and Maintenance...

  • Page 185: Key Components And Service Life Of Ups

    1 year to 2 years 2 months VRLA battery (5-year life) 5 years 3 years to 4 years 6 months VRLA battery (10-year life) 10 years 6 years to 8 years 6 months 11 Service and Maintenance Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 186: Replacement Of Air Filter

    4. Re-install the removed fixing bar in the original place and tighten the fixing screws. 5. Tighten the fixing screws of the fixing bar on the other side. Figure 11.1 Replacing air filter Description Air filter Proprietary and Confidential ©2023 Vertiv Group Corp. 11 Service and Maintenance...

  • Page 187: Maintenance Of Ups And Options

    6. Regularly check the status of the LED indicator of the UPS built-in lightning protection board, if the indicator is abnormal, the lightning protection board needs to be replaced. For information of the UPS battery maintenance, refer to Battery Maintenance. 11 Service and Maintenance Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 188 Vertiv™ Liebert® APM Plus User Manual This page intentionally left blank Proprietary and Confidential ©2023 Vertiv Group Corp. 11 Service and Maintenance...

  • Page 189: Specifications

    Storage and transportation temperature for UPS °C Storage: -25 °C to +55 °C; transportation: -40 °C to +70 °C Over-voltage level Level 3 Pollution level Level 2 Grid system TN, TT, IT 12 Specifications Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 190: Mechanical Characteristics

    2. At 305 V input mains the UPS maintains the specified output voltage at rated load without discharging a battery. 3. IEC62040-3/EN50091-3: at rated load, input voltage is 400 V, battery remains fully charged. 4. With input voltage at nominal value and voltage distortion THDv ≤1. Proprietary and Confidential ©2023 Vertiv Group Corp. 12 Specifications...

  • Page 191: Electrical Characteristics (Intermediate Dc Circuit)

    (selectable from 0.001 to 0.025) Boost control 8hr safety time timeout (selectable from 8hr to 30hr) Boost mode inhibit also selectable EOD voltage V/cell (VRLA) 1.67 1. Nominal input voltage and input frequency. 12 Specifications Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 192: Electrical Characteristics (Inverter Output)

    UPS is on bypass. It is strictly prohibited to change the system frequency when the UPS is on inverter. 3. EN 50091-3 (1.4.58) crest factor 3:1, non-linear load. Proprietary and Confidential ©2023 Vertiv Group Corp. 12 Specifications...

  • Page 193: Electrical Characteristics (Bypass Input)

    Rated normal mode (no load) loss ECO mode (full load) loss Dual-conversion mode efficiency Up to 96.8% ECO mode efficiency Up to 99% Dynamic online mode efficiency* Up to 98.8% Max. Flow 5100 *Conditions Apply 12 Specifications Proprietary and Confidential ©2023 Vertiv Group Corp.
  • Page 194 Vertiv™ Liebert® APM Plus User Manual This page intentionally left blank Proprietary and Confidential ©2023 Vertiv Group Corp. 12 Specifications...

  • Page 195: Appendices

    Residual current circuit breaker Residual current detector REPO Remote emergency power off Silicon-controlled rectifier SNMP Simple network monitoring protocol Static transfer switch SVPWM Space vector pulse width modulation Uninterruptible power system VRLA Valve-regulated lead-acid Appendices Proprietary and Confidential ©2023 Vertiv Group Corp.

  • Page 196: Appendix B: Hazardous Substances And Content

    ×: Means the content of the hazardous sustances in at least one of the average quality materials of the parts is outsides the limits specified in GB/T 26572. About battery: Generally follow the environmental protection use period of the battery, otherwise five years. Applicable scope: Liebert® APM Plus 500 kVA UPS Proprietary and Confidential ©2023 Vertiv Group Corp. Appendices...

  • Page 197: Appendix C: Disposal After End Of Product (Applicable For India)

    Disposal of battery waste as per local regulations. In India, dispose to authorized recyclers as mentioned under current E- waste act/rules of the relevant state pollution control board. List of authorized recyclers are available on the relevant website of state pollution. Vertiv has list of collection centre for e-waste available at below mentioned site: https://www.vertiv.com/en-in/about/e-waste-management/ Packing waste: Disposal of battery waste as per local regulations.
  • Page 198 Vertiv™ Liebert® APM Plus User Manual This page intentionally left blank Proprietary and Confidential ©2023 Vertiv Group Corp. Appendices...
  • Page 199 Vertiv™ Liebert® APM Plus User Manual...
  • Page 200 Vertiv.com | Vertiv Headquarters, 505 N Cleveland Ave, Westerville, OH 43082 USA ©2023 Vertiv Group Corp. All rights reserved. Vertiv™ and the Vertiv logo are trademarks or registered trademarks of Vertiv Group Corp. All other names and logos referred to are trade names, trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness here, Vertiv Group Corp.

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