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Vertiv™ Liebert® APM Plus User Manual 50-500 kVA UPS...
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The products covered by this instruction manual are manufactured and/or sold by Vertiv. This document is the property of Vertiv and contains confidential and proprietary information owned by Vertiv. Any copying, use or disclosure of it without the written permission of Vertiv is strictly prohibited.
Vertiv™ Liebert® APM Plus User Manual TABLE OF CONTENTS 1 Imp ortant Safety Instructions 2 O verview 2.1 Features 2.2 Design Concept 2.2.1 System Design 2.2.2 Bypass 2.2.3 System Control Principle 2.2.4 UPS Power Supply Switch Configuration 2.2.5 Battery Circuit Breaker (BCB) 2.3 Parallel System...
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5.2 Navigating through the Liebert APM Plus Touchscreen Control Panel 5.2.1 Access Level Log-In 5.2.2 Liebert APM Plus Touchscreen Control Panel Components 5.3 Operation 5.3.1 Log In to the Liebert APM Plus Touchscreen Control Panel 5.3.2 Customizing the Display 5.3.3 Operator Controls 5.4 Viewing UPS Status 5.4.1 Viewing UPS Data with the Status Gauge...
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Vertiv™ Liebert® APM Plus User Manual 6.2.2 Startup Procedures in ECO Mode 6.2.3 Startup Procedures in Battery Mode (Battery Cold Start) 6.3 Procedures for Transfer Between Operation Modes 6.3.1 Transfer from Normal Mode to Battery Mode 6.3.2 Transfer from Normal Mode to Bypass Mode 6.3.3 Transfer from Bypass Mode to Normal Mode...
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Vertiv™ Liebert® APM Plus User Manual 8.2.4 Power Cable 8.2.5 Parallel Cable 8.2.6 Remote EPO 8.3 Operation Procedures for Parallel System 8.3.1 Startup Procedures in Normal Mode 8.3.2 Maintenance Bypass Procedures 8.3.3 Procedures for Isolating One UPS module from Parallel System 8.3.4 Procedures for Inserting One Isolated UPS module in Parallel System...
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Vertiv™ Liebert® APM Plus User Manual 11.3.2 Replacement of Air Filter 11.4 Maintenance of UPS and Options 12 Sp ecifications 12.1 Conformance and Standards 12.2 Environmental Characteristics 12.3 Mechanical Characteristics 12.4 Electrical Characteristics (Input Rectifier) 12.5 Electrical Characteristics (Battery Bus) 12.6 Electrical Characteristics (Inverter Output)
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Where conductive dust, corrosive gases, salts, or flammable gases are present • Near heat sources or strong electromagnetic interferences. Disclaimer Vertiv disclaims any and all responsibility or liability for the defects or malfunction caused by: • Application range or operating environment outside the specifications •...
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Vertiv™ Liebert® APM Plus User Manual Safety Precaution This manual contains information concerning the installation and operation of the Liebert APM Plus 500 kVA UPS single module and parallel system. Read this manual thoroughly before installing, using, and servicing the UPS.
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Vertiv™ Liebert® APM Plus User Manual 2011/65/EU Directive o f th e co u n cil fo r adaptin g th e legal regu latio n s o f m em ber states o n th e restrictio n o f th e u se o f certain h azardo u s su bstan ces th at can be u sed in th e m an u factu re o f electrical an d electro n ic equ ipm en t.
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Vertiv™ Liebert® APM Plus User Manual W A R N IN G ! User serviceable co m po n en ts (F o r service perso n n el) A ll equ ipm en t m ain ten an ce an d servicin g pro cedu res in vo lvin g in tern al access requ ires th e u se o f a to o l an d sh o u ld be carried o u t o n ly by train ed perso n n el.
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W A R N IN G ! T h e u ser m u st select an appro priate M CCB to pro tect again st sh o rt circu it an d o verlo ad fo r th e battery. W e reco m m en d u sin g Vertiv B CB bo x to pro vide a better so lu tio n .
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Vertiv™ Liebert® APM Plus User Manual The Manual Describes the Equipment Prod uct M od el 500 kVA APM Plus 0500kMK16FN02000 N O T E: T h ree cabin ets are available fo r 500k VA : UP S equ ipped with o u t switch , UP S equ ipped with Q 3, UP S equ ipped with Q 1, Q 2, Q 3 an d Q 5.
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Vertiv™ Liebert® APM Plus User Manual Revision Information V1.0 (August 9, 2021) Initial release. V1.1 (December 10, 2021) Add “UPS without switch” associated with contents and parameters. V1.2 (March 3, 2022) Update Figures 7-9 and Figures 8-7. V1.3 (April 1, 2022) Update Safety precautions;...
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Vertiv™ Liebert® APM Plus User Manual This page intentionally left blank 1 Important Safety Instructions viii...
2 Overview This chapter briefly introduces the features, design concept, parallel system, operation mode, battery management, and battery protection of the Liebert APM Plus 500 kVA UPS (UPS for short). 2.1 Features UPS is connected between a critical load (e.g. a computer) and mains power to provide high quality power for the loads.
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Vertiv™ Liebert® APM Plus User Manual F igu re 2.1 B lo ck diagram fo r wo rk in g prin ciple o f with o u t switch UP S N o. D es crip tion N o. D es crip tion...
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Vertiv™ Liebert® APM Plus User Manual Block diagram for working principle of single switch UPS N o. D es crip tion N o. D es crip tion Input Rectifier Output Inverter Bypass input Automatic inverter switch Maintenance bypass switch Battery...
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Vertiv™ Liebert® APM Plus User Manual Block diagram for working principle of four switches UPS N o. D es crip tion N o. D es crip tion Input Rectifier input switch Output Rectifier Bypass input Inverter Maintenance bypass switch Automatic inverter switch...
Vertiv™ Liebert® APM Plus User Manual 2.2.2 Bypass Through the intelligent control of the ‘Static Switch’ module (as shown in Figure 2.1 on page 10) containing the controllable electronic switch, the loads can be supplied by the inverter or the bypass. In normal situation, the loads are supplied by the inverter, in that case the automatic inverter switch at inverter side is closed.
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In case of inverter failure and output fuse blowout, the load will automatically transfer to the bypass, and the output power supply will not be interrupted. In this situation, please contact the local customer service center of Vertiv for technical support.
Vertiv™ Liebert® APM Plus User Manual 2.2.4 UPS Power Supply Switch Configuration The UPS equipped with single switch: maintenance bypass switch Q3. The UPS equipped with four switches: rectifier input switch Q1, bypass input switch Q2, maintenance bypass switch Q3, and output switch Q5.
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Vertiv™ Liebert® APM Plus User Manual Single switch N o. D es crip tion N o. D es crip tion Bypass input Inverter Maintenance bypass switch Q3 Inverter switch Static switch Charger UPS output Shorting copper bar of input configuration...
Vertiv™ Liebert® APM Plus User Manual Four switches N o. D es crip tion N o. D es crip tion Bypass input DC bus Maintenance bypass switch Q3 Inverter Bypass input switch Q2 Inverter switch Static switch Qutput switch Q5...
Vertiv™ Liebert® APM Plus User Manual 2.3 Parallel System Up to four UPS modules can be parallel-connected to form a parallel system to increase the system capacity and reliability. The load is equally shared between the paralleled UPS modules. Moreover, two UPS modules or parallel system can comprise a dual bus system. Each parallel system has independent output.
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Vertiv™ Liebert® APM Plus User Manual Normal mode As shown in Figure 2.3 below, the mains is rectified by the UPS rectifier and then inverted by the inverter to supply uninterrupted AC power to the loads. At the same time, the charger will charge the battery.
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EOD voltage, if the mains is recovered, the UPS will restart automatically after a certain time of delay. This function and the automatic restart type can be set by the service engineer authorized by Vertiv. During the process of automatic restart time of delay, the UPS will charge the battery to protect against the power-off risk of the load device caused by mains power failure.
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Vertiv™ Liebert® APM Plus User Manual Bypass mode As shown in Figure 2.5 below, in normal mode, in case of an inverter failure, an inverter overload, or an inverter manual shutdown the static switch will transfer the load from the inverter side to bypass side, with no interruption in power to the load.
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Vertiv™ Liebert® APM Plus User Manual ECO mode As shown in Figure 2.7 below, if ECO mode is selected, all the power switches and the battery switches are closed except for the maintenance bypass switch, and the system prefers to put the load on the bypass, to achieve the aim of energy-saving.
For the operation principle diagram of the LBS mode, see Figure 8.5 on page 149 and Figure 8.6 on page 150. 2.5 Battery Management The following battery management functions are set by the service engineer through the Vertiv firmware setting. 2.5.1 Normal Function Constant current boost charge Adopt the constant current (within battery charging limit) to charge the battery.
9. Maximum boost charge protection time To protect against the battery overcharge damage caused by long time boost charge, a protect time setting is essential. The limit of time setting shall be configured by service engineer through the Vertiv software setting. 2.5.2 Advanced Function The UPS provides battery maintenance test function.
W A R N IN G ! T h e u ser m u st select an appro priate M CCB to pro tect again st sh o rt circu it an d o verlo ad fo r th e battery. W e reco m m en d u sin g Vertiv B CB to pro vide a better so lu tio n .
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Vertiv™ Liebert® APM Plus User Manual This page intentionally left blank 2 Overview...
Vertiv™ Liebert® APM Plus User Manual 3 Mechanical Installation This chapter briefly introduces the mechanical installation of the UPS, including the precautions, initial inspection before installation, environmental requirement, mechanical requirement, and installation diagram. 3.1 Precautions This chapter describes the environmental and mechanical requirements and mechanical considerations that must be taken into account when planning the positioning and cabling of the UPS equipment.
Vertiv™ Liebert® APM Plus User Manual The UPS cabinet is heavy (see Table 12.3 on page 172 for its weight). We recommend using mechanical equipment such as an electric forklift to unload and move the equipment to the place closest to the installation site. If an electric forklift is used, insert the tines of the forklift below the bottom pallet (as shown in Figure 3.1 below) to prevent the equipment from falling...
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Vertiv™ Liebert® APM Plus User Manual T able 3.1 T o o ls N am e D rawing N am e D rawing Electric hand drill Adjustable wrench Slotted screwdriver Cross head screwdriver Stepladder Forklift Drill Wire cutting plier Claw hammer...
Vertiv™ Liebert® APM Plus User Manual 3.4 Unpacking Unpack the UPS and battery packages under the guidance of authorized service engineer. Follow the steps given below: As shown in Figure 3.2 below, remove the packing belts and honeycomb boards. F igu re 3.2 R em o vin g th e pack in g belts an d h o n eyco m b bo ards N o.
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Vertiv™ Liebert® APM Plus User Manual 2. Remove the bottom ratguards, see Figure 3.3 below. When the UPS is in position, please note to reinstall the ratguards. F igu re 3.3 R em o vin g ratgu ards N o.
2. Unpack the UPS and battery under the guidance of authorized service engineer. Visually inspect whether the UPS and battery have any transportation damage. If there is any damage, report to the carrier or Vertiv representative immediately. 3. Verify the UPS label and confirm the correctness of the UPS. The UPS label is attached on the back of the door.
Vertiv™ Liebert® APM Plus User Manual 3.6.2 Battery Location Selection Batteries generate some amount of hydrogen and oxygen at the end of charge, so the fresh air volume of the battery installation environment must meet the EN50272-2001 requirements. The ambient temperature is the main factor that affects the battery capacity and life. The normal operating temperature of the battery is 20 °C.
Vertiv™ Liebert® APM Plus User Manual 3.7 Mechanical Requirement 3.7.1 Composition The UPS single switch contains the cabinet of 600 mm width, which provides the maintenance bypass switch Q3. The UPS four switches contains the cabinet of 1200 mm width, which provides the rectifier input switch Q1, bypass input switch Q2, maintenance switch Q3, and output switch Q5.
Vertiv™ Liebert® APM Plus User Manual 3.8 Installation Drawings F igu re 3.5 In stallatio n diagram o f with o u t switch , sin gle switch an d fo u r switch es (u n it: m m )
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Vertiv™ Liebert® APM Plus User Manual Single switch (500 kVA) N O T E: T h e M ain ten an ce B ypass switch is o m itted if bypass fu se assem bly (KA IC su bassem bly) are in tegrated in th e cabin et.
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Vertiv™ Liebert® APM Plus User Manual Four switches (500 kVA) 3 Mechanical Installation...
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Vertiv™ Liebert® APM Plus User Manual This page intentionally left blank 3 Mechanical Installation...
Vertiv™ Liebert® APM Plus User Manual 4 Electrical Installation This chapter mainly introduces the electrical installation of the UPS, including the power cable and signal cable connecting procedures and methods. After completing the mechanical installation of the UPS, it is necessary to connect the power cable and signal cable of the UPS.
Vertiv™ Liebert® APM Plus User Manual T able 4.1 M ax. steady state A C an d DC cu rren ts Rated current (A ) Bus s tud b olt/nut s p ecification U PS O utp ut/b yp as s current...
Vertiv™ Liebert® APM Plus User Manual 4.1.6 Notes The following points are for general guidance only. If there are relevant local regulations, the local regulations shall prevail. The cable size of the protective earth cable shall be selected according to the AC power failure level, cable length, and protection type.
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Vertiv™ Liebert® APM Plus User Manual 3. Ground fault protection If the upstream input power supply has an RCD, the transient state and steady state ground leakage current upon the startup of the UPS shall be considered. The RCCB shall meet the following requirements: •...
Vertiv™ Liebert® APM Plus User Manual 4.1.10 Power Cable Connection Steps Connection terminal Figure 4.2 below shows the connection terminals of the UPS power cable. Figure 4.3 on page 45 shows the power cable entry and routing methods, please refer to the cabling method to route cables and then connect them to corresponding terminals shown in Figure 4.2 below.
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Vertiv™ Liebert® APM Plus User Manual N o. D es crip tion Shorting copper bar of common Input source 4 Electrical Installation...
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Vertiv™ Liebert® APM Plus User Manual Cabling method The four switches model supports both top cable access and bottom cable access while the single switch only supports top cable access. F igu re 4.3 P o wer cables wirin g ro u te o f 500 k VA N o.
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Vertiv™ Liebert® APM Plus User Manual N o. D es crip tion Step 1: Remove the top cover to lead cables into the cabinet, then connect them to corresponding terminals. Step 2: Remove the bottom board to lead cables into the cabinet, then connect them to corresponding terminals.
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Vertiv™ Liebert® APM Plus User Manual Connection of system input Common input configuration Connect the AC input cables to the bypass input terminals (bA-bB-bC) in the cabinet and ensure that the shorting copper bars between the rectifier input terminals and the bypass input terminals are connected correspondingly.
Vertiv™ Liebert® APM Plus User Manual 4.2 Wiring of Signal Cable 4.2.1 Overview For on-site specific needs, the UPS needs auxiliary connection to realize battery system (including the external battery switch) management, communicate with PC, provide alarm signal to external devices, realize remote EPO or provide bypass back feed circuit breaker signal and parallel communication.
Vertiv™ Liebert® APM Plus User Manual 4.2.2 Dry Contact Port J6 The dry contact port J6 is shown in Figure 4.5 below and described in Table 4.4 below. F igu re 4.5 Dry co n tact po rt J 6 T able 4.4 Descriptio n o f dry co n tact po rt J 6...
Vertiv™ Liebert® APM Plus User Manual 4.2.3 Dry Contact Port J7 The dry contact port J7 is shown in Figure 4.6 below and described in Table 4.5 below. F igu re 4.6 Dry co n tact po rt J 7 T able 4.5 Descriptio n o f dry co n tact po rt J 7...
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Vertiv™ Liebert® APM Plus User Manual T able 4.5 Descriptio n o f dry co n tact po rt J 7 (co n tin u ed) N am e M eaning s N am e M eaning s External maintenance isolation switch status (24 V/10 mA rated);...
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Vertiv™ Liebert® APM Plus User Manual T able 4.5 Descriptio n o f dry co n tact po rt J 7 (co n tin u ed) N am e M eaning s N am e M eaning s Configurable input dry...
Vertiv™ Liebert® APM Plus User Manual 4.2.4 Dry Contact Port J8 The dry contact port J8 is shown in Figure 4.7 below and described in Table 4.6 below. The dry contact can bear voltage up to 24 Vdc or 250 Vac, and the largest current flowing is 5 A.
Vertiv™ Liebert® APM Plus User Manual 4.2.5 REPO Port The UPS has an EPO function that operates by an EPO button on the touch screen of the UPS or by a remote contact provided by the user. The EPO button has a protective cover.
Vertiv™ Liebert® APM Plus User Manual 4.2.8 Intellislot Port The Intellislot ports are used for installing optional cards on the site that include IS-Relay card, SIC card, and 485 card. Table 4.8 below provides models and installation positions of the optional cards. For the detailed installation of the optional cards, refer to the corresponding contents in Options.
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Vertiv™ Liebert® APM Plus User Manual F igu re 4.10 Sign al cables wirin g ro u te o f 500 k VA (F o u r switch es) N O T E: Step 1: Lead th e cables in to th e cabin et th ro u gh th e cablin g h o le.
Many of the settings will depend on the UPS type and features. Many other settings will be made during the UPS setup by Vertiv Tech service personnel. The Liebert APM Plus Touchscreen Control Panel’s interface will display data either graphically or in text. The Status Scroll Bar at the top of the touchscreen display summarizes system conditions. The bar changes color to indicate status and includes an icon matched to the status.
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Vertiv™ Liebert® APM Plus User Manual F igu re 5.1 Liebert A P M P lu s T o u ch screen Co n tro l P an el co m po n en ts N o. D es crip tion...
Vertiv™ Liebert® APM Plus User Manual 5.2 Navigating through the Liebert APM Plus Touchscreen Control Panel The Liebert APM Plus Touchscreen Control Panel is active whenever the UPS has input power. The TOUCHSCREEN on the front of the UPS permits: •...
5.2.2 Liebert APM Plus Touchscreen Control Panel Components The main areas of the Liebert APM Plus Touchscreen Control Panel are shown in Figure 5.2 below. The display arrangement and the information displayed can be changed. At log-in for all access levels, the Liebert APM Plus Touchscreen Control Panel opens to the STATUS screen in graphic display.
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Vertiv™ Liebert® APM Plus User Manual F igu re 5.3 Co n tro l display by access level N o. D es crip tion Observe level (or no log-in) Service level Operator level Administrator level Information and control are different under each Function Menu. The Function Menus displayed are specific to the access level.
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The menus under Display Options on STATUS, for example, differ for each access level. Some information available through the Context Menu, such as alarms and run hours, are available through other areas of the Liebert APM Plus Touchscreen Control Panel.
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Vertiv™ Liebert® APM Plus User Manual • Display Properties: Language, backlight timer, alarm timeout, auto-log-out timer, display brightness, status indicator brightness, and touchscreen calibration (see Customizing the Display); language and display brightness only are available to Observer. • Date & Time: Drop-down lists for time zone, date, local time, and UTC time (Coordinated Universal Time) (see Customizing the Display);...
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Vertiv™ Liebert® APM Plus User Manual UNIT STATUS Panel Components The UNIT STATUS panel is identical for all PIN access levels (see Figure 5.6 below). Observers will not have the pencil edit icon. In the default graphic view, the UNIT STATUS panel shows: •...
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Vertiv™ Liebert® APM Plus User Manual F igu re 5.7 UN IT ST A T US pan el— In pu t details; graph ic display F igu re 5.8 UN IT ST A T US pan el— B ypass details; graph ic display...
5.3.1 Log In to the Liebert APM Plus Touchscreen Control Panel The Liebert APM Plus Touchscreen Control Panel is On whenever the UPS has control power. It may be inactive and appear dark, depending on its settings. If it is inactive, touch the TOUCHSCREEN to wake it up.
To customize the display’s appearance: Log in to the Liebert APM Plus Touchscreen Control Panel as Administrator or Service detailed in Log In to the Liebert APM Plus Touchscreen Control Panel. 2. From the STATUS view, touch the Context Menu icon in the top left corner (shown at right).
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Vertiv™ Liebert® APM Plus User Manual F igu re 5.11 Cu sto m ize th e display 5 Touch Screen...
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Vertiv™ Liebert® APM Plus User Manual 6. Either accept the generated name (New View) or touch the view’s name to rename it using the on-screen keyboard (maximum length is 14 characters). Touch the Enter key on the on-screen keyboard after entering the new name.
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Vertiv™ Liebert® APM Plus User Manual 10. Touch the Save button. 11. When the window returns to two screens—PANEL CONTENT and PANEL OPTIONS—touch the radio button beside the new view to activate it (this puts a dot inside the circle).
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Using the Edit Icon to Customize Layout The Liebert APM Plus Touchscreen Control Panel layout can also be changed with the Edit icons on the screen for a user logged-in as Operator, Administrator, or Service. The Edit icon can be used to add or remove panels, resize panels, rearrange panels, and change monitored parameters.
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Vertiv™ Liebert® APM Plus User Manual F igu re 5.13 Ch an ge pan el co n ten t o r resize/rem o ve a pan el F igu re 5.14 R esize o r rem o ve a pan el...
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Vertiv™ Liebert® APM Plus User Manual Edit UNIT STATUS Panel with the Edit Icon The UNIT STATUS panel can be changed to add or remove data. The panel has four default parameters. Any or all can be deleted or replaced with the Editing icon.
Vertiv™ Liebert® APM Plus User Manual 5.3.3 Operator Controls The Operator login confers control of UPS functions: • Silence (Alarm) • Inverter On • Inverter Off • Reset Fault • Energy Saving Mode Activation • Battery Operations Each command is available under the OPERATE menu. The OPERATE menu may be used by logging in with Operator, Administrator, and Service access.
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The Inverter On menu item is available whenever the UPS has input power and the inverter is Off. Before executing the command, verify that the UPS is prepared for the inverter to start. Liebert APM Plus Touchscreen Control Panel will display a message asking for confirmation and noting that it may take a moment to start (see Figure 5.17 below).
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Vertiv™ Liebert® APM Plus User Manual Inverter Off The Inverter Off menu item is available whenever the UPS has input power and the inverter is Off. Before executing the command, verify that the UPS and connected load are prepared for the inverter to be shut down.
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Vertiv™ Liebert® APM Plus User Manual Reset Fault Faults may be reset with the Reset radio button. F igu re 5.19 R eset fau lt co m m an d Suspended Time Remaining The Suspended Time Remaining box is not configurable. It is the time remaining when energy savings mode is suspended.
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Vertiv™ Liebert® APM Plus User Manual F igu re 5.20 En able m o du le redu n dan cy 5 Touch Screen...
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Vertiv™ Liebert® APM Plus User Manual Energy Saving Mode Activation N O T E: R efer to th e UP S m an u al befo re activatin g En ergy Savin g M o de. A n O perato r can o n ly en able o r disable En ergy Savin g M o de.
Vertiv™ Liebert® APM Plus User Manual 5.4 Viewing UPS Status The Liebert APM Plus Touchscreen Control Panel interface reports UPS status in multiple ways. The graphic views and text views will show the same readings. Alarms and certain events will trigger audible alarms and the LED on the bezel, the light bar and the status header will change color.
Vertiv™ Liebert® APM Plus User Manual 5.4.1 Viewing UPS Data with the Status Gauge The Status Gauge offers a quick summary of the UPS’s status. The information shown depends on the type of UPS and its configuration and upon the choices made in the gauge’s setup. The data can be chosen by someone with Administrator or Service access.
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Vertiv™ Liebert® APM Plus User Manual To change the values shown on the Status Gauge: Log in with either Administrator or Service access. 2. Touch the SETUP menu icon. 3. Touch the Context menu icon. 4. Touch Configure Status Gauge. This opens the DIAL CONTROL SETUP panel, which holds settings for the readings in the center of the gauge and for the upper and lower metering.
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Vertiv™ Liebert® APM Plus User Manual F igu re 5.24 Statu s G au ge settin g o ptio n s 5 Touch Screen...
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Vertiv™ Liebert® APM Plus User Manual 5 Touch Screen...
Vertiv™ Liebert® APM Plus User Manual 5.4.2 Viewing UPS Data with the Status Panel More-detailed information about the UPS’s status is readily available through the Status panel. Clicking a component in the animated mimic display brings up data about the component on another panel. Clicking a parameter icon on the UNIT STATUS panel brings up further details about that parameter.
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Vertiv™ Liebert® APM Plus User Manual 5 Touch Screen...
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Vertiv™ Liebert® APM Plus User Manual F igu re 5.26 Un it statu s— B ypass details 5 Touch Screen...
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Vertiv™ Liebert® APM Plus User Manual F igu re 5.27 Un it statu s— B attery details 5 Touch Screen...
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Vertiv™ Liebert® APM Plus User Manual F igu re 5.28 Un it statu s— Lo ad details 5 Touch Screen...
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Vertiv™ Liebert® APM Plus User Manual F igu re 5.29 Un it statu s— En viro n m en tal details 5 Touch Screen...
Vertiv™ Liebert® APM Plus User Manual 5.4.3 Logs—Alarms and Events The Context Menu, when opened from the STATUS panel, permits viewing logs of alarms and events that have occurred on the UPS. Both logs include the date and time of occurrence, type, an ID, component affected, and a description of the alarm or event.
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Vertiv™ Liebert® APM Plus User Manual 5 Touch Screen...
Vertiv™ Liebert® APM Plus User Manual 5.5 Viewing UPS Component Status The animated mimic screen permits viewing details about the main components installed and configured in the UPS. The data list opens on the opposite side of the screen and, for most parameters, expands to show all details for the component touched.
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Vertiv™ Liebert® APM Plus User Manual F igu re 5.32 Un it statu s— O u tpu t details F igu re 5.33 Un it statu s— B ypass details 5 Touch Screen...
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Vertiv™ Liebert® APM Plus User Manual F igu re 5.34 Un it statu s— P o wer m o du le details F igu re 5.35 Un it statu s— B attery details 5 Touch Screen...
Vertiv™ Liebert® APM Plus User Manual 5.6 Status Bar Component The status bar indicates UPS status by: • Scrolling messages to inform viewers; see Table 5.1 below through Table 5.3 on page 98. • Changing color; green for normal, yellow for warning, and red for alarm.
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Vertiv™ Liebert® APM Plus User Manual T able 5.2 W arn in g statu s m essages M es s ag e 1 M es s ag e 2 M es s ag e 3 D efinition This system is in warning operating mode, supplied by...
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Vertiv™ Liebert® APM Plus User Manual T able 5.2 W arn in g statu s m essages (co n tin u ed) M es s ag e 1 M es s ag e 2 M es s ag e 3...
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Vertiv™ Liebert® APM Plus User Manual T able 5.3 Critical statu s m essages (co n tin u ed) M es s ag e 1 M es s ag e 2 M es s ag e 3 D efinition This system is in critical operating mode, supplied by the battery.
Vertiv™ Liebert® APM Plus User Manual 5.7 Alarm List Table 5.4 below provides the complete list of UPS alarm messages for display either on the 'Event' menu or on the 'Records' menu. T able 5.4 A larm list A larm...
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Vertiv™ Liebert® APM Plus User Manual T able 5.4 A larm list (co n tin u ed) A larm E xp lanation Bypass overcurrent The bypass current is outside the rated current Bypass backfeed The bypass backfeed is faulty Bypass Overtemperature The bypass has overtemperature The bypass detects an inverter signal when the system runs normally.
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Vertiv™ Liebert® APM Plus User Manual T able 5.4 A larm list (co n tin u ed) A larm E xp lanation Maint. Switch Closed Maintenance bypass switch is closed Bypass Switch Open Bypass switch is open Output Switch Open...
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N O T E: 2. If th e alarm is cau sed th ro u gh settin g th e so ftware valu e by Vertiv au th o rized en gin eer, an d yo u wish to ch an ge th e settin g valu es, please co n tact th e Vertiv lo cal cu sto m er service cen ter.
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Vertiv™ Liebert® APM Plus User Manual This page intentionally left blank 5 Touch Screen...
Vertiv™ Liebert® APM Plus User Manual 6 Single UPS Operation Introduction This chapter introduces the operating precautions and routine operating methods of UPS single module in detail. For the operating precautions and routine operating methods of UPS parallel system, refer to Parallel System and LBS System for details.
Vertiv™ Liebert® APM Plus User Manual 6.1.2 Power Switch Opening the front door of the UPS cabinet reveals the power switches, as shown in Figure 6.1 below, including: Q1: Rectifier input switch, which connects UPS to the main circuit power.
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Vertiv™ Liebert® APM Plus User Manual Single switch N o. D es crip tion Q3 (Maintenance Bypass Switch) 6 Single UPS Operation Introduction...
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Vertiv™ Liebert® APM Plus User Manual Four switches N o. D es crip tion Q5 (Output switch) Q3 (Maintenance bypass switch) Q2 (Bypass input switch) Q1 (Rectifier input switch) 6 Single UPS Operation Introduction...
Vertiv™ Liebert® APM Plus User Manual 6.2 UPS Startup Procedures The UPS must be completely installed and tested by authorized engineer, and external power supply switch is closed, then you can start the UPS. 6.2.1 Startup Procedures in Normal Mode W A R N IN G ! 1.
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Vertiv™ Liebert® APM Plus User Manual F igu re 6.2 In pu ttin g passwo rd 4. When the rectifier start process is finished, close the battery circuit breaker, and the system will run in Bypass mode (Power flow shown in Figure 6.3 on the facing page). Click the On key (Refer to Operator Controls).
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Vertiv™ Liebert® APM Plus User Manual F igu re 6.3 Click in g IN VER T ER O N k ey 5. The inverter starts self-test and sync. F igu re 6.4 In verter self-test an d syn c 6 Single UPS Operation Introduction...
At the moment, the system is powered on, and the startup screen pops up. 3. If ECO mode is required, contact Vertiv service engineer to set it through the setting software. If you wish to set it by yourself, you can enable it through the sub-menu under 'SETUP' on the TOUCHSCREEN screen. For details, refer to Operator Controls.
Vertiv™ Liebert® APM Plus User Manual F igu re 6.6 Settin g ECO m o de 4. When the rectifier start process is finished, start the system according to Startup Procedures in Normal Mode. After the inverter runs normally, if the bypass voltage is within the range of ECO power supply, then the system works in ECO mode;...
Vertiv™ Liebert® APM Plus User Manual F igu re 6.7 B attery co ld start bu tto n 6.3 Procedures for Transfer Between Operation Modes 6.3.1 Transfer from Normal Mode to Battery Mode Open the external power switch to isolate the mains power and initiate the UPS on battery mode. To transfer the UPS back to normal mode, close the external power switch to re-connect the mains power to the UPS.
Vertiv™ Liebert® APM Plus User Manual 6.3.3 Transfer from Bypass Mode to Normal Mode When the UPS is in bypass mode, click the On key as shown in Figure 6.9 below, and the inverter starts up. Then the UPS is transferred from bypass mode to normal mode.
Vertiv™ Liebert® APM Plus User Manual CA UT IO N : W h en th e UP S is in m ain ten an ce m o de, th e lo ad is n o t pro tected again st abn o rm al m ain s su pply.
Periodical self-test is to test the battery activity. The periodical self-test is regular, and the self-test period can be configured via the Vertiv software setting. During the periodical self-test, if the battery maintenance requirement is met, the system will generate audible/visual alarm and corresponding records. The periodical self-test does not update the battery curve table.
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Vertiv™ Liebert® APM Plus User Manual Procedures for battery self-test Enter the level of OPERATE. 2. Click the icon 3. Click the menu icon on the upper left corner. 4. Click the 'Battery Operations' to display the interface shown in Figure 6.10 below.
Vertiv™ Liebert® APM Plus User Manual 6.5 UPS Shutdown Procedures 6.5.1 Procedures for Completely Powering Down UPS Complete UPS shutdown and load power-off should follow this procedure. All power switches, isolating switches, and breakers are disconnected and then UPS no longer supplies power to load.
N O T E: Du rin g th e au to m atic restart pro cess, m an u al startu p is disabled. A u to m atic restart m u st be set by Vertiv's au th o rized service en gin eer th ro u gh Vertiv settin g so ftware.
Vertiv™ Liebert® APM Plus User Manual 6.9 Selecting Language Use the following procedures to select the language: Click on the icon. 2. Click on the icon. 3. Click the item of Display. 4. Click 'Display Properties'. 5. As shown in Figure 6.11 below, click 'Language' to set the language you need.
Vertiv™ Liebert® APM Plus User Manual 6.10 Changing Current Date and Time Use the following procedures to change the system date and time: Click on the icon. 2. Click on the icon. 3. Click the item of Display. 4. Click 'Date & Time'.
Vertiv™ Liebert® APM Plus User Manual 6.11 Control Password To change password, carry out the following procedures: 1. Enter SETUP level. 2. Click on the icon. 3. Refer to Figure 6.13 below, set password changing. F igu re 6.13 Settin g passwo rd...
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Vertiv™ Liebert® APM Plus User Manual 7 Battery This chapter introduces the battery, including the battery safety, installation and maintenance information, battery protection function, as well as the connection of BCB cabinet (option), battery temperature sensor (option), and battery ground fault detector.
Vertiv™ Liebert® APM Plus User Manual 7.2 Safety Take special care when working with the batteries associated with the UPS. When all the blocks are connected, the battery string voltage can be up to 540 Vdc. This is potentially lethal. Please follow the precautions for high voltage operation. Only qualified personnel can install and maintain the battery.
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Vertiv™ Liebert® APM Plus User Manual Hazard ous b attery voltag e p res ent b ehind covers Battery damaged during handling or transportation After a week of normal charge/discharge experiment c) The battery is very heavy. Please use proper method to move and lift the battery, so as to prevent any damage to human being or the battery terminal.
Vertiv™ Liebert® APM Plus User Manual 7.3 UPS Battery The UPS adopts valve-regulated battery. At present, 'valve-regulated' means the 'sealed type' or 'maintenance free' mentioned in the past. The valve-regulated battery is not completely sealed, especially when it is over-charged, there will be gas escape. The volume of the gas escape in the valve-regulated battery is less than flooded battery (water injection battery).
Vertiv™ Liebert® APM Plus User Manual 7.5 Battery Installation Environment and Number of Batteries 7.5.1 Installation Environment Fresh air volume (EN50272-2001) The operating environment of the battery must be ventilated. During the operation of the battery, the following requirement for the fresh air ventilation shall be satisfied: –3...
IM P O R T A N T ! Users m u st ch o o se appro priate switch in g devices to pro tect th e battery fro m sh o rt circu it an d o verlo ad, etc. W e reco m m en d u sin g th e Vertiv B CB to pro vide a m o re perfect so lu tio n .
Vertiv™ Liebert® APM Plus User Manual 7.7.1 Battery Installation Before installation, check the battery appearance to ensure that there is no damage, inspect and count the accessories, and carefully read this manual and the user manual or installation instruction provided by the battery manufacturer.
Vertiv™ Liebert® APM Plus User Manual 7.9 Common Battery String The UPS supports common battery string function, which indicates that each unit in the parallel system shares the same battery string to achieve the purpose of energy saving, space saving, and improving efficiency. The cables connection for common battery string is shown in Figure 7.2 below.
Vertiv™ Liebert® APM Plus User Manual 7.10 BCB Cabinet (Optional) The UPS has three kinds of BCB matching cabinets, and the user can choose the cabinet you need according to actual requirement. The BCB cabinet can also electrically isolate the UPS from the battery to minimize the danger of the service personnel at work.
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Vertiv™ Liebert® APM Plus User Manual N O T E: M ark th e battery strin g wh en co n figu rin g th e divided B CB cabin et, an d n o te th at th e m ark ed n u m ber m u st co rrespo n d to th e battery term in als in th e B CB cabin et wh en co n n ectin g th e po wer cables.
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Vertiv™ Liebert® APM Plus User Manual F igu re 7.5 Co n n ectio n diagram o f o verall B CB cabin et N o. D es crip tion UPS terminal (N) UPS terminal (+) UPS terminal (-) Battery terminal (N)
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Vertiv™ Liebert® APM Plus User Manual F igu re 7.6 Co n n ectio n diagram o f th ree gro u ps o f divided B CB cabin et N o. D es crip tion Battery string 1 terminal (-)
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Vertiv™ Liebert® APM Plus User Manual F igu re 7.7 Co n n ectio n diagram o f fo u r gro u ps o f divided B CB cabin et N o. D es crip tion Battery string 1 terminal (-)
7.11 Battery Ground Fault Detector (Optional) Vertiv provides an optional battery ground fault detector. It includes a mutual inductor and a PCB, which should be installed in the BCB cabinet. If the BCB cabinet uses top cable entry, the mutual inductor should be installed on the inside of the top plate of the BCB cabinet;...
Vertiv™ Liebert® APM Plus User Manual 7.12 BCB Reference Current and Connection Table 7.4 below provides recommended BCB rated current and battery maximum discharge current at full load. Refer to Table 3B in IEC60950-1, and select appropriate cable CSA according to local electrical codes and standards.
Vertiv™ Liebert® APM Plus User Manual F igu re 7.9 Co n n ectio n s between battery, B CB an d UP S (3-wire at battery side, battery co n sistin g o f 30 to 44-blo ck ) 7.13 Battery Maintenance...
W A R N IN G ! T o ach ieve co o rdin ated o peratio n o f th e m o du les in th e parallel system , it is requ ired to co n figu re each m o du le separately u sin g Vertiv so ftware settin g. T h is m u st be do n e by Vertiv service perso n n el.
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Vertiv™ Liebert® APM Plus User Manual F igu re 8 .1 Sch em atic o f typical parallel system (with co m m o n in pu t, separate batteries an d o u tpu t) N o. D es crip tion...
Vertiv™ Liebert® APM Plus User Manual N O T E: Q 1, Q 2, an d Q 5 are o ptio n al wh ile Q 3 is stan dard. 8.2.3 External Protective Device W A R N IN G ! 1.
Vertiv™ Liebert® APM Plus User Manual F igu re 8 .3 Lo catio n o f parallel po rt J 3 o n bypass co n tro l m o du le 8.2.6 Remote EPO In addition to the EPO switch provided on the operator control and display panel of each UPS module for controlling the EPO of each module respectively, the parallel system also provides remote EPO function for controlling all UPS modules to shut down simultaneously from a remote terminal, as shown in Figure 8.4 below.
Vertiv™ Liebert® APM Plus User Manual 8.3 Operation Procedures for Parallel System 8.3.1 Startup Procedures in Normal Mode These procedures are applicable to start the UPS under total power-down state, which means the UPS or the maintenance bypass switch has not supplied the load before. Make sure UPS has been completely installed and commissioned by the engineer, and external power supply switch has been turned off.
Vertiv™ Liebert® APM Plus User Manual 8.3.2 Maintenance Bypass Procedures W A R N IN G ! If th e UP S system is co m po sed o f m o re th an 2 parallel UP S m o du les, an d th e lo ad capacity exceeds th e sin gle m o du le capacity, do n o t u se th e in tern al m ain ten an ce bypass switch .
Vertiv™ Liebert® APM Plus User Manual 8.4 LBS System 8.4.1 Cabinet Installation LBS system consists of two independent UPS systems, each containing one or more parallel UPS modules, as shown in Figure 8.5 below and Figure 8.6 on the next page. The LBS system has high reliability and is applicable to the load with multiple inputs.
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Vertiv™ Liebert® APM Plus User Manual N o. D es crip tion To load F igu re 8 .6 LB S system (parallel system ) N o. D es crip tion Bypass Rectifier UPS1 UPS4 Parallel cable To load N O T E: In a du al-bu s system , th e two UP S system s m u st h ave th e sam e vo ltage an d frequ en cy, an d th e lo ad sh o u ld n o t exceed th e po wer ratin g o f a UP S m o du le system .
Vertiv™ Liebert® APM Plus User Manual 8.4.2 External Protective Device Refer to External Protective Device. 8.4.3 Power Cable The power cable of dual-bus power system is similar to that of single system. Refer to Wiring of Power Cable. The bypass and rectifier input supplies must use the same neutral line input terminal. If the input has a current leakage protective device, the current leakage protective device must be fitted upstream of the neutral line input terminal.
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Vertiv™ Liebert® APM Plus User Manual N o. D es crip tion PARA1 PARA2 LBS1 cable Parallel cable LBS2 cable F igu re 8 .8 LB S po rt (J 4) o n bypass co n tro l m o du le...
Vertiv™ Liebert® APM Plus User Manual 9 Options This chapter provides the UPS option list, and introduces the functions, installation and configuration of each option. 9.1 Option List T able 9.1 O ptio n list N o. O p tion nam e...
Vertiv™ Liebert® APM Plus User Manual 9.2 Option Introduction 9.2.1 Battery Temperature Sensor Kit The battery temperature sensor is used to detect the battery temperature. With this function, we can adjust the float charging voltage of the battery to make it inversely proportional to the ambient temperature of the battery, so as to prevent the over-charge of the battery at high ambient temperature.
W A R N IN G ! 1. O n ly Vertiv au th o rized en gin eers sh all carry o u t th e in stallatio n . 2. Carry o u t th e in stallatio n strictly fo llo win g th e in stru ctio n s. F ailu re to o bserve th is co u ld cau se perso n n el in ju ry o r dam age to th e UP S an d seism ic an ch o r k its.
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Vertiv™ Liebert® APM Plus User Manual Procedures The installation procedures are as follows: Use M8 × 25 tapping screws (4 pcs) to install seismic anchor on the rear bottom of the UPS cabinet, and use M12 expansion bolts (3 pcs) to fix seismic anchor on the ground, as shown in Figure 9.1 below.
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Vertiv™ Liebert® APM Plus User Manual 2. Use M8 × 25 tapping screws (4 pcs) to install seismic anchor on the front bottom of the UPS cabinet, and use M12 expansion bolts (3 pcs) to fix seismic anchor on the ground, as shown in Figure 9.2 below.
Vertiv™ Liebert® APM Plus User Manual 9.2.4 SIC Card The SIC card is a network management card. It brings the network communication capability for the Liebert UPS. It can also support IRM series sensor to monitor environment. When the intelligent equipment generates an alarm, the SIC card can notify the user by recording the log, sending trap information, and sending a mail.
Vertiv™ Liebert® APM Plus User Manual The SIC card should be installed in the Intellislot port (see Figure 4.4 on page 48) in the UPS. See Table 4.8 on page 55 for installation positions of optional cards. Method for installation: Remove the cover of Intellislot port. Note to reserve the removed screws and take care of the cover for future use.
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Vertiv™ Liebert® APM Plus User Manual The functions of the IS-Relay card are listed in Table 9.3 below. T able 9.3 F u n ctio n o f UP S IS-R elay card Function O p eration Common-Low Battery Low Battery...
Vertiv™ Liebert® APM Plus User Manual 9.2.6 UF-RS485 Card The UF-RS485 card converts RS232 signal to RS485 signal to realize UPS networking and communication. It should be installed in an Intellislot port (see Table 9.1 on page 153) of the UPS. It is hot pluggable for easy installation.
Vertiv™ Liebert® APM Plus User Manual Insert the UF-RS485 card into the UPS. a. Remove the Intellislot port cover on the front panel of the bypass module. Save the screws. b. Align the UF-RS485 card with the Intellislot port, insert the card into the port along the grooves on both sides of the port.
10.1 SNMP Protocol Communication If you need to monitor the UPS through network, select the Vertiv SIC card card, which also supports SNMP protocol. SIC card is network management cards which make the UPS an IOT device. IRM series sensor can also be connected to these cards to provide environmental monitoring function.
Vertiv™ Liebert® APM Plus User Manual 10.3 Dry Contact Communication The UPS provides the following two dry contact communication approaches: • IS-Relay card • Dry contact port of central control module 10.3.1 Communication through IS-Relay Card The UPS provides an IS-Relay card (optional) for the user to use dry contact signals to monitor the UPS. For the installation and use of the IS-Relay card, refer to Liebert IntelliSlot IS-Relay Card User Manual.
Vertiv™ Liebert® APM Plus User Manual 11 Service and Maintenance The UPS system (including battery) needs regular service and maintenance in long-term operation. This chapter elaborates and advice on the service life, regular inspection, maintenance, and replacement of the UPS key components. Effective maintenance of the UPS system can reduce the risk of UPS failure and prolong the UPS service life.
Vertiv™ Liebert® APM Plus User Manual 11.2.2 Service Procedures of Power Module Place the ready switch on the front panel of the power module to unready state, at this time, the green indicator beside the ready switch is off and the red indicator is on.
Vertiv™ Liebert® APM Plus User Manual Service procedures of parallel system in normal mode Confirm that there is power redundancy after disconnecting the UPS to be maintained, to avoid output overload. 2. Press the EPO button for the UPS to be serviced, and open the mains input switch, bypass input switch, and output switch.
Vertiv™ Liebert® APM Plus User Manual 11.3.2 Replacement of Air Filter The air filters need regular inspection and replacement. The inspection and replacement intervals are related to the environmental conditions of the UPS. Under normal environmental conditions, the air filters should be cleaned or replaced once every two months and need more frequent cleaning and replacement in dusty or other harsh environments.
Vertiv™ Liebert® APM Plus User Manual 11.4 Maintenance of UPS and Options UPS and the options need common maintenance: Keep good maintenance record. Keeping good maintenance record facilitates failure treatment. 2. Keep clean, so as to prevent UPS from the invasion of dust and moisture.
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Vertiv™ Liebert® APM Plus User Manual 12 Specifications This chapter lists the UPS specifications. 12.1 Conformance and Standards The UPS has been designed to comply with the European and international standards listed in Table 12.1 below. T able 12.1 Eu ro pean an d in tern atio n al stan dards...
Vertiv™ Liebert® APM Plus User Manual 12.3 Mechanical Characteristics T able 12.3 M ech an ical ch aracteristics Without s witch, s ing le s witch and four s witches Item U nit Without s witch S ing le s witch...
Vertiv™ Liebert® APM Plus User Manual 12.5 Electrical Characteristics (Battery Bus) T able 12.5 B attery Rated p ower (kV A ) Item U nit 50 0 Max. charging current Quantity of lead-acid cells (nominal) Block 30 to 44 (12 Vdc)* 2.25 (selectable from 2.20 V/cell to 2.30 V/cell)
Vertiv™ Liebert® APM Plus User Manual 12.6 Electrical Characteristics (Inverter Output) T able 12.6 In verter o u tpu t (to critical lo ad) Rated p ower (kV A ) Item U nit 50 0 Rated AC voltage 380/400/415 (3-phase 4-wire, with neutral reference to the bypass neutral)
Vertiv™ Liebert® APM Plus User Manual 12.7 Electrical Characteristics (Bypass Input) T able 12.7 B ypass in pu t Rated p ower (kV A ) Item U nit 50 0 380/400/415, 3-phase 4-wire, sharing neutral with the rectifier input and providing common...
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Vertiv™ Liebert® APM Plus User Manual Appendices Appendix A: Glossary Alternating current Battery circuit breaker Cross sectional area Direct current External interface board Electromagnetic compatibility Electromagnetic interference End-of-discharge Emergency power off GHMI Ground Human Machine Interface Input/output IGBT Integrated gate bipolar transistor...
×: Means the content of the hazardous sustances in at least one of the average quality materials of the parts is outsides the limits specified in GB/T 26572. About battery: Generally follow the environmental protection use period of the battery, otherwise five years. Applicable scope: Liebert APM Plus 500 kVA UPS Appendices...
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