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Summary of Contents for Tronair 02-7866-0100
- Page 1 OPERATION & SERVICE MANUAL Model: 02-7866-0100 Two Stage Tail Jack 01/2015 - Rev. 02 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 06/2005 Original Release 06/2007 No change 01/2015 Major Revision...
- Page 3 Two Stage Tail Jack Model: 02-7866-0100 TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION..............................1 MODEL & SERIAL NUMBER ..........................1 MANUFACTURER .............................. 1 FUNCTION................................1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING and DANGER SIGNS ........................1 COMPONENT SAFETY FEATURES ........................
- Page 4 Two Stage Tail Jack Model: 02-7866-0100 This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 5 Two Stage Tail Jack Model: 02-7866-0100 SAFETY INFORMATION (continued) NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses. SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between locknuts, top of jack and threads on ram.
- Page 6 Two Stage Tail Jack Model: 02-7866-0100 TRAINING TRAINING REQUIREMENTS The employer of the operator is responsible for providing a training program sufficient for the safe operation of the jack. TRAINING PROGRAM The employer provided operator training program should cover safety procedures concerning use of the jack in and around the intended aircraft at the intended aircraft servicing location.
- Page 7 Two Stage Tail Jack Model: 02-7866-0100 OPERATOR CONTROLS (continued) RAM LOCKNUTS: 1st Stage Locknut locks downward movement of the 1 stage ram against the 2 stage ram. WARNING! Pinch points exist between 1 stage collar, top of 2 stage ram, and ram threads.
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Page 8: Hydraulic Controls
Two Stage Tail Jack Model: 02-7866-0100 OPERATOR CONTROLS (continued) HYDRAULIC CONTROLS: Hand Pump powers rams up or down. Pressure Relief Valve prevents hydraulic line from being over pressurized. Located in the hand pump’s pressure release screw. Direction Control Valve controls direction of rams. The valve has three positions: “UP”... - Page 9 Two Stage Tail Jack Model: 02-7866-0100 OPERATING INSTRUCTIONS (continued) 5.4.2 Jack Controls Gravity Down - Load is acting downward against the jack: Move Direction Control Valve to the “UP position. Slowly “OPEN” the Flow Control Valve. Slowly “OPEN” the Pressure Release Screw.
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Page 10: Storage Environment
Two Stage Tail Jack Model: 02-7866-0100 5.4.3 Jack Instructions (continued) To Raise Aircraft: Place jack on a hard, level surface. Raise all jacks simultaneously. Close the Pressure Release Screw. Close the Flow Control Valve. Remove Ball Lock Pins from Ram Locknuts. -
Page 11: Maintenance Schedule
Two Stage Tail Jack Model: 02-7866-0100 STORAGE SPACE AND HANDLING FACILITIES Minimum Closed Height: 26 13/16 in (68.10 cm) Hydraulic Extension: 28 7/16 in (72.23 cm) Maximum Height Obtainable: 55 ¼ in (140.33 cm) Weight: 470 lbs (213 kg) TRANSPORTATION Lifting can be accomplished by crane and strap through top of tripod, or by fork truck under lower tripod support. -
Page 12: Troubleshooting
Website: www.tronair.com 10.2 RECOMMENDED SPARE PARTS LISTS Reference the following page(s) for Replacement Parts and Kits available. 11.0 IN-SERVICE SUPPORT Contact Tronair, Inc. for technical services and information. See Section 1.3 Manufacturer. 01/2015 | Rev. 02 Page | 9... - Page 13 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
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Page 14: Parts List
Two Stage Tail Jack Model: 02-7866-0100 Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description V-1001 Label, Made in USA V-1003 Label, Serial Number V-1102 Label, MIL-PRF-5606 V-1775 Label, Pump Force... - Page 15 Two Stage Tail Jack Model: 02-7866-0100 Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description N-2464-03-S-B Connector, Straight Thread TR-1918 Gland, 1 ½ Rod TR-1911 Gland, 2 ½ Rod...
- Page 16 Two Stage Tail Jack Model: 02-7866-0100 Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description Rod End, ⅜ ID x ⅜ - 16 THD H-2838 G-1524-0665 Pin, T-Handle Ball Lock, SS...
- Page 17 Two Stage Tail Jack Model: 02-7866-0100 Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description G-1526 Spring, compression H-1026*07.0 Assembly, Cable H-1026*12.0 Assembly, Cable H-1009-01 Handle, Assembly U-1117 Caster, Seivel...
- Page 18 Two Stage Tail Jack Model: 02-7866-0100 Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description TF-1043-01*16.0 Assembly, Hose TF-1043-01*22.0 Assembly, Hose TF-1047-01*09.0 Hose, ¼ ID Push On TF-1047-01*16.0 Hose, ¼ ID Push On...
- Page 19 Two Stage Tail Jack Model: 02-7866-0100 Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description HC-1202-01 Valve, Needle Connector, #4 – 4 N-2009-04-S N-2030-17-S Swivel, #4 N-2005-03-S Elbow, #4 Male N-2410-11 Elbow, 90º...
- Page 21 APPENDIX I Hydraulic Schematic...
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Page 23: Hydraulic Schematic
Hydraulic Schematic... - Page 25 APPENDIX II HC-2317 Hand Pump...
- Page 27 750 psi Hand Pump Parts List With Illustrations 01/2015 – Rev. 01 When ordering Replacement Parts/Kits, please specify Model and Serial Number of your Unit. Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558...
- Page 29 750 psi Hand Pump This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., its suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
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Page 30: Parts List Illustration
Model: HC-2317 750 psi Hand Pump Parts List Illustration This pump is compatible with MIL-PRF-5606/MIL-PRF-83282 Hydraulic Fluids only. WARNING! Item 2 is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 01/2015 | Rev. - Page 31 APPENDIX III Safety Data Sheet MIL-PRF-5606 Hydraulic Fluid...
- Page 45 APPENDIX IV Maintenance Schedule...
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