Assembly Of Drive System - Baoli CPDS15 Operation & Service Manual

Three-wheel electric forklift truck
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The parts of transmission case should not be disassembled generally. If it's necessary
to disassemble it, please contact with the sale department of our company.

1.3 Assembly of drive system

1.3.1 Assembly of traction motor
Before mounting, clean the mating surface between transmission case and traction
motor with such as loctite 706 or alcohol carefully and make the surface dry, then check the
surface for damage, if damaged, remove it with hone.
NOTICE: For the causticity of detergent, when cleaning with it, draw on the
protective gloves and goggles to avoid the detergent from spattering on the skin.
Forbid swallowing and inhaling and vapors. If it happens, call medical help
immediately.
The seal gaskets of the shaft joint with the
motor are a double cam seal gaskets and an O-ring,
assembling separately on the flange of the motor
and reduction box housing. There is a hole in the
motor flange for mounting the fixing ring of shaft.
The shaft of the motor is fastened along the shaft
direction while the flange of motor fastened along
the opposite direction (See it as Fig1-4). The flange
of the motor is joint on the reduction box with three
M10 screws (See it as Fig.1-5), which the length is
50mm, 90mm, 90mm, and the torque is recommended 50Nm.
NOTICE: After connecting with the motor, the reduction
box only can be moved along the shaft direction, while
the shaft of reduction box is upright with the motor shaft.
For that, sling the reduction box and assemble the
spline positioned at the inlet of reduction case aiming
the motor shaft. To joint it conveniently, suggesting put
three screws in the joint hole of the screw firstly, after
the reduction box is
assembled with the motor, exchange with the screws.
21
Fig.1-4
Fig.1-5

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Cpds18

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