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WINCH MODELS:
S17500-CAD, S20000-CAD
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in
serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.
SAMURAI WINCH
OWNERS MANUAL
ENGLISH
Doc-rev 20230323

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Summary of Contents for Warrior Winches SAMURAI S17500-CAD

  • Page 1 SAMURAI WINCH OWNERS MANUAL WINCH MODELS: ENGLISH S17500-CAD, S20000-CAD Doc-rev 20230323 SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.
  • Page 2: Getting To Know Your Winch

    INTRODUCTION WINCH MANUAL INTRODUCTION GETTING TO KNOW YOUR WINCH Congratulations on your purchase of a winch. We design and build Your winch is a powerful piece of machinery. It is important that you winches to strict specifications and with proper use and maintenance your understand the basics of its operation and specifications so that winch should bring you years of satisfying service.
  • Page 3 WINCH MANUAL INTRODUCTION Important Safety Instructions DANGER  DANGER  When re-spooling the cable Ensure that the cable spools in the under-wind position with the cable entering the drum from the DO NOT EXCEED RATED CAPACITY. bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight tension on the cable while pushing the remote control INTERMITTENT USE ONLY - COOL BETWEEN USES.
  • Page 4 INTRODUCTION WINCH MANUAL WARNING NOTICE   Keep children away. Children must never be allowed in the work area, The vehicle engine should always be kept running during winching Do not let them handle machines, tools, extension cords or operate operation to minimize battery drain and maximize power and speed this tool.
  • Page 5 WINCH MANUAL INTRODUCTION CAUTION WARNING   Always re-spool cable neatly after any operation this will avoid any Do not operate tool if under the influence of alcohol or drugs. winch cable misalignment for the next use Read warning labels on prescription to determine if your judgment or reflexes are impaired while taking drugs.
  • Page 6: Winch Assembly And Mounting

    WINCH MANUAL WINCH ASSEMBLY AND MOUNTING WINCH ASSEMBLY AND MOUNTING Relay Black long wire assembly (connect the earth terminal on the motor) Red Battery + Connect to motor F2 Remote Control J(+) Black Battery - Connect to Motor F1 Roller Fairlead Connect to Motor A Red long wire assembly.
  • Page 7: Rigging Techniques

    RIGGING TECHNIQUES WINCH MANUAL 6. Assemble the Clevis Hook to the cable. Take off the pin from the Clevis Hook, connect the Clevis Hook to the cable and mount the pin back to the Clevis Hook. 7. Always use the Hand Saver (Optional) when free-spooling and re- spooling the wire rope.
  • Page 8: Winching Techniques A-Z

    WINCH MANUAL WINCHING TECHNIQUES A-Z s. Secure the vehicle. Be sure to set the brakes and place the vehicle in park. t. Release the tension on the wire rope. The winch is NOT designed as securing device and should NEVER hold a load or secure whilst in transport, winch cable MUST be released when equipment or vehicle is secure.
  • Page 9: Troubleshooting

    WINCH MANUAL TROUBLESHOOTING TROUBLESHOOTING Problem Cause Solution Remote assembly not connected properly Check remote lead and connections. Loose battery cable connections Check battery and connections. Defective remote assembly Replace remote lead assembly. Motor does not turn on Check for voltage at armature port with Switch Defective motor pressed.
  • Page 10: Other Exclusions

    WINCH MANUAL WARRANTY* WARRANTY* Other Exclusions This Warranty does not cover steel cables, synthetic ropes, fairleads, BPE Limited Ltd are the sole distributors of these WARRIOR wireless remotes or any exterior finishes outside thirty (30) Days from WINCHES and associated brands/equipment. purchase.
  • Page 11: Specifications

    SPECIFICATIONS WINCH MANUAL SPECIFICATIONS S17500-CAD Rated line pulls 17500 lbs (7938 kgs) Gear reduction ratio 430:1 Motor 12V: Input: 5.4kW / 7.2hp Output: 2.9 kW /3.9hp 24V: Input: 6.0kW / 8.0hp Output: 3.1 kW /4.1hp Overall dimensions 620 mm ×214mm ×282mm (24.4”×8.4”×11.1”) Drum size Ø89mm×217 mm (Ø3.5“×8.5 “) Cable...
  • Page 12: Winch Assembly Drawing

    SPECIFICATIONS WINCH MANUAL WINCH ASSEMBLY DRAWING S17500-CAD...
  • Page 13 WINCH MANUAL WINCH PARTS LIST (S17500-CAD) WINCH PARTS LIST (S17500-CAD) Part Number Description Qty. Part Number Description Qty. S1750001 Terminal Protector Remote Control Switch 37 S1751000 (RC8) S1750002 Screw M8 x 20 38 S1751100 Cable Assembly Lock Washer Φ8 S1750003 39 S1750026 Strap S1750100...
  • Page 14 SPECIFICATIONS WINCH MANUAL SPECIFICATIONS S20000-CAD Rated line pulls 20000 lbs (9072 kgs) Gear reduction ratio 430:1 Motor 12V: Input: 5.8kW / 7.8hp Output: 3.1 kW /4.1hp 24V: Input: 6.4kW / 8.6hp Output: 3.3 kW /4.4hp Overall dimensions 620 mm ×214mm ×282mm (24.4”×8.4”×11.1”) Drum size Ø89mm×217 mm (Ø3.5“×8.5 “) Synthetic rope...
  • Page 15 WINCH MANUAL SPECIFICATIONS WINCH ASSEMBLY DRAWING S20000-CAD...
  • Page 16 WINCH MANUAL WINCH PARTS LIST (S20000-CAD) WINCH PARTS LIST (S20000-CAD) Part Description Qty. Part Description Qty. Number Number S2000001 Screw M8 x 25 38 S2001100 Relay With Screw Assembly S2000002 Lock Washer Φ8 39 S2001200 Cover With Screw Assembly S2000100 Motor Assembly 40 S2000027 Connecting Piece...
  • Page 17 For warranty and repair enquiries, please contact the retailer where you purchased your winch product. support@warriorwinches.com...

This manual is also suitable for:

Samurai s20000-cad

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