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Warrior Winches S2500EN Assembly & Operating Instructions

Electrical winch
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ELECTRICAL WINCH
S2500EN WINCH
Assembly & Operating Instructions

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Summary of Contents for Warrior Winches S2500EN

  • Page 1 ELECTRICAL WINCH S2500EN WINCH Assembly & Operating Instructions...
  • Page 2 INTRODUCTION Congratulations on your purchase of a winch. We design and build winches to strict specifications and with proper use and maintenance should bring you years of satisfying service. WARNING - Read, study and follow all instructions before operating this device.

  • Page 3: Getting To Know Your Winch

    GETTING TO KNOW YOUR WINCH Your winch is a powerful piece of machinery. It is important that you understand the basics of its operation and specifications so that when you need to use it, you can use it with confidence and safety. Below is a list of the components of your winch and their use.

  • Page 4: Winch Assembly And Mounting

    85% related line pull. WINCH ASSEMBLY AND MOUNTING S2500EN: 1. Your winch is designed with a bolt pattern that is standard in this class of winch. Many winch mounting kits are available that utilize this bolt pattern for the most popular vehicle and mounting channels.
  • Page 5 Lock Washer (Part# 250003) and securing with M10 Nut(Part# 250005) (Make sure the bolt is placed through the mounting channel and roller fairlead from inside the channel. This will allow enough clearance for the winch to be placed in the channel without obstruction.) 3.

  • Page 6: Safety Precautions

    7. Always use the Hand Saver when free-spooling and re-spooling the wire rope. Using the Hand Saver keeps your hands and fingers away from the rotating drum. 8. Check for proper drum rotation. Pull and turn the clutch knob to the “off” position (Free-spooling).
  • Page 7 slack in the wire rope. “Shock loads” can far exceed the rate capacity for the wire rope and drum. WARNING- Do not exceeds maximum line pull ratings shown on the tables. WARNING-When re-spooling the cable, ensure that the cable spools in the under-wind position with the cable entering the drum from the bottom, not the top.

  • Page 8: General Tips For Safe Operation

    winch. Electric winches are designed and made of intermittent use and should not be used in constant duty applications. CAUTION - Never release the free-spool clutch when there is a load on the winch. CAUTION - Use hand saver hook when handling the hook for spooling or un-spooling the wire rope.

  • Page 9: Rigging Techniques

    RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a strong tree trunk or boulder. Always use a sling as an anchor point. CAUTION Do not attach the clevis hook back onto the cable as this could cause damage to the cable.
  • Page 10 f. Secure the clevis hook to the anchor point: Sling, chain or snatch block. Do not attach the hook back onto the wire rope. g. Engage the clutch. h. Connect the remote control to the winch. i. Start your engine to ensure power is being replenished to the battery. j.

  • Page 11: Maintenance

    w. Keep your hands clear of the winch drum and fairlead as the wire rope is being drawn in. x. Secure the hook and hook strap. y. Disconnect the remote control and store in a clean, dry place. z. Clean and inspect connections and mounting hardware for next winching operation. MAINTENANCE Periodically check the tightness of mounting bolts and electrical connections.

  • Page 12: Troubleshooting

    TROUBLE SHOOTING SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION -Switch Assembly not -Insert Switch Assembly all the way into connected properly the connector. Motor does not -Loose battery cable -Tighten nuts on all cable connections. turn on connections -Defective Switch -Replace Switch Assembly. Assembly -Defective motor -Check for voltage at armature port with...

  • Page 13: Winch Assembly Drawing

    WINCH ASSEMBLY DRAWING S2500EN...
  • Page 14 WINCH PARTS LIST (S2500EN) Part # Description Remark 250001 Terminal Protect 250100 Motor Assembly 250002 Cap Screw M10 x 35 Lock Washer Φ10 250003 Think Flat Washer Φ10 250004 250005 HeX Flange Nut M10 250200 Break / Shaft Assembly 250006 Bushing—Drum...

  • Page 15: Duty Cycle

    S2500EN SPECIFICATION Rated line pulls: 2500KG Gear reduction ratio: 230:1（12V, 24V） Series Wound （Input Power） Motor: 6.5HP/4.6KW Overall dimensions: 580(L) mm X 160(W) mm X 219 (H) mm Drum size: Ø 72(D) mm ×223(L) mm Cable: Ø 8mm (D) x 23m (L)
  • Page 16 Please ensure you record the information below: Distributor Date of Purchase Invoice No Serial No In the unlikely event you experience problems, contact the distributor with this information.

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