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WINCH MODELS:
40PUS12, 40PUA12
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in
serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.
TROJAN PORTABLE WINCH
OWNERS MANUAL
ENGLISH
Doc-rev 20230322
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Table of Contents
Related Manuals for Warrior Winches TROJAN 40PUS12
Summary of Contents for Warrior Winches TROJAN 40PUS12
- Page 1 TROJAN PORTABLE WINCH OWNERS MANUAL WINCH MODELS: ENGLISH 40PUS12, 40PUA12 Doc-rev 20230322 SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do so could result in serious injury. Specifications, descriptions and images in this manual are as accurate as known at the time of publication, but are subject to change without notice.
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Page 2: Getting To Know Your Winch
INTRODUCTION WINCH MANUAL INTRODUCTION GETTING TO KNOW YOUR WINCH Congratulations on your purchase of a winch. We design and build Your winch is a powerful piece of machinery. It is important that you winches to strict specifications and with proper use and maintenance your understand the basics of its operation and specifications so that winch should bring you years of satisfying service. - Page 3 WINCH MANUAL INTRODUCTION Important Safety Instructions DANGER DANGER When re-spooling the cable Ensure that the cable spools in the under-wind position with the cable entering the drum from the DO NOT EXCEED RATED CAPACITY. bottom, not the top. To re-spool correctly, and while wearing gloves, keep a slight tension on the cable while pushing the remote control INTERMITTENT USE ONLY - COOL BETWEEN USES.
- Page 4 INTRODUCTION WINCH MANUAL WARNING NOTICE Keep children away. Children must never be allowed in the work area, The vehicle engine should always be kept running during winching Do not let them handle machines, tools, extension cords or operate operation to minimize battery drain and maximize power and speed this tool.
- Page 5 WINCH MANUAL INTRODUCTION CAUTION WARNING Always re-spool cable neatly after any operation this will avoid any Do not operate tool if under the influence of alcohol or drugs. winch cable misalignment for the next use Read warning labels on prescription to determine if your judgment or reflexes are impaired while taking drugs.
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Page 6: Winch Assembly And Mounting
WINCH MANUAL WINCH ASSEMBLY AND MOUNTING WINCH ASSEMBLY AND MOUNTING Portable Use 4 - Hole Mounting Pattern dimensions. (OPTIONAL) PERMANENT MOUNT For this option, place the winch Freespool in Disengaged, and spool off Utility winch can be used in a portable fashion by using the supplied straps enough rope from the winch drum to insert the steel stiffening plate and shackles. -
Page 7: Wiring Drawing
WIRING DRAWING WINCH MANUAL 2. Using the hand saver tool grab the cable assembly and pull the cable to the desired length, then attach to item being pulled. CAUTION Always leave at least five turns of cable on the drum. Reengage the clutch by turn the clutch handle to the “CLUTCH IN”... -
Page 8: Winching Techniques A-Z
WINCH MANUAL WINCHING TECHNIQUES A-Z NOTICE Short pulls from an angle can be used to straighten the vehicle/ WINCHING TECHNIQUES A-Z equipment. Long pulls should be done with the wire rope in a straight line to winch/vehicle, see above illustration. a. -
Page 9: Maintenance
WINCH MANUAL MAINTENANCE s. Secure the vehicle. Be sure to set the brakes and place the vehicle in park. t. Release the tension on the wire rope. The winch is NOT designed as securing device and should NEVER hold a load or secure whilst in transport, winch cable MUST be released when equipment or vehicle is secure. -
Page 10: Troubleshooting
WINCH MANUAL TROUBLESHOOTING TROUBLESHOOTING Problem Cause Solution Insert Switch Assembly all the way into the Switch Assembly not connected properly connector Loose battery cable connections Tighten nuts on all cable connections Defective Switch Assembly Replace Switch Assembly. Motor does not turn on Check for voltage at armature port with Switch Defective motor pressed. -
Page 11: Warranty
WARRANTY* WINCH MANUAL WARRANTY* Other Exclusions This Warranty does not cover steel cables, synthetic ropes, fairleads, BPE Limited Ltd are the sole distributors of these WARRIOR wireless remotes or any exterior finishes outside thirty (30) Days from WINCHES and associated brands/equipment. purchase. -
Page 12: Specifications
SPECIFICATIONS WINCH MANUAL SPECIFICATIONS 40PUS12 / 40PUA12 Rated line pulls 4000 lbs (1814 kgs) Gear reduction ratio 166:1 Motor 12v: Input: 2.4kW / 3.2hp; Output: 1kW / 1.3hp Overall dimensions 19.9”×12.0”×7.6” 506mm ×304.5mm ×192.2mm Drum size Ø2.0 “×3.2 “ (Ø50.4mm×82mm) Mounting bolt pattern 8.3”×9.2”... -
Page 13: Winch Assembly Drawing
WINCH MANUAL SPECIFICATIONS WINCH ASSEMBLY DRAWING 40PUS12 / 40PUA12... -
Page 14: Winch Parts List
SPECIFICATIONS WINCH MANUAL WINCH PARTS LIST (40PUS12 / 40PUA12) Part Number Description Qty. Part Number Description Qty. 37 TB400030 TB400001 Terminal Protector Hand Strap 38 TB400031 TB400100 Motor Assembly Handheld controller 39 TB400032 TB400002 Ring Seals Pulley block TB400003 Bushing-Drum 40 TB400033 Shackle TB400004... - Page 15 For warranty and repair enquiries, please contact the retailer where you purchased your winch product. support@warriorwinches.com...