molex 98195 Series Quick Start Manual
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molex 98195 Series Quick Start Manual

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Hand Crimp Tool for MOX 1.5mm (.059") Receptacle Crimp Terminal
Order Number
63811-9400
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Ergonomic soft grip handles for comfortable crimping
Right- and left-handed applications
Easy handling due to outstanding force ratio
A precision user-friendly terminal locator with wire stop that holds terminals in the proper crimping position
Tooling can be installed in the 63816-1950 Power Crimp Adapter, which is installed into the 63816-0270 (110 V)
or 63816-0280 (220 V) Battery Powered Tools and the 63816-1900 Electric Crimp Machine
This tool is RoHS compliant; however, RoHS compliance is not required
SCOPE
Products: MOX 1.5mm (.059") Receptacle Crimp Terminal, 0.22-0.50mm² and 14-22 AWG.
Terminal
Terminal Order No. Wire Size Actual mm² Wire Type
Series No.
98195
Doc No: ATS-6381194HM
Revision: C
Application Tooling
Specification Sheet
0.22mm²
0.35mm²
98195-1211
22 AWG
0.50mm²
1.40mm²
16 AWG
1.50mm²
98195-1213
2.00mm²
2.00mm²
14 AWG
2.50mm
0.50mm²
0.60mm²
20 AWG
98195-1212
0.75 mm²
18 AWG
1.00mm²
Release Date: 08-24-07
Revision Date: 06-30-23
Insulation Diameter
mm
0.22
ID
1.15-1.25 .045-.049 4.6-5.0 .118-.197
0.34
IR
1.25-1.40 .049-.055 4.6-5.0 .118-.197
0.352
TXL
1.50-1.60 .059-.063 4.6-5.0 .118-.197
0.495
ID
1.40-1.50 .053-.059 4.6-5.0 .118-.197
1.33
IR
2.25-2.40 .089-.094 4.6-5.0 .118-.197
1.226
TXL
2.20-2.30 .087-.091 4.6-5.0 .118-.197
1.53
ID
2.10-2.25 .082-.089 4.6-5.0 .118-.197
1.82
IR
2.55-2.70 .100-.106 4.6-5.0 .118-.197
1.88
ID
2.35-2.55 .093-.100 4.6-5.0 .118-.197
1.941
TXL
2.50-2.70 .098-.106 4.6-5.0 .118-.197
2.45
ID
2.70-2.90 .106-.114 4.6-5.0 .118-.197
0.495
ID
1.40-1.50 .053-.059 4.6-5.0 .118-.197
0.59
IR
1.75-1.90 .069-.074 4.6-5.0 .118-.197
0.562
TXL
1.75-1.90 .069-.074 4.6-5.0 .118-.197
0.79
ID
1.60-1.80 .063-.071 4.6-5.0 .118-.197
0.806
TXL
1.90-2.05 .074-.080 4.6-5.0 .118-.197
0.933
ID
1.75-1.90 .069-.074 4.6-5.0 .118-.197
UNCONTROLLED COPY
TYPE 4A
Strip Length
In.
mm
In.
Page 1 of 7

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Summary of Contents for molex 98195 Series

  • Page 1 Hand Crimp Tool for MOX 1.5mm (.059") Receptacle Crimp Terminal Order Number 63811-9400 Application Tooling TYPE 4A Specification Sheet FEATURES A full cycle ratcheting hand tool ensures complete crimps  Ergonomic soft grip handles for comfortable crimping  Right- and left-handed applications ...

  • Page 2: Definition Of Terms

    Hand Crimp Tool for MOX 1.5mm (.059") Receptacle Crimp Terminal DEFINITION OF TERMS BEND UP ROLLING SEAM STRIP CONDUCTOR LENGTH CRIMP TWISTING BEND DOWN BRUSH INSULATION CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope.
  • Page 3 4. Molex does not repair hand tools. See warranty on page 5. The replacement parts listed are the only parts available for repair. If the handles or crimp tooling become damaged or worn, a new tool must be purchased.

  • Page 4: Operation

    Hand Crimp Tool for MOX 1.5mm (.059") Receptacle Crimp Terminal Operation Open the tool by squeezing the handles together, at INSULATION INSULATION OF THE WIRE the end of the closing stroke, the ratchet mechanism STOP STOPS HERE will release the handles, and the hand tool will spring open.

  • Page 5: Warranty

    All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only. Any clamping, fixturing or use of handle extensions voids this warranty.
  • Page 6 Hand Crimp Tool for MOX 1.5mm (.059") Receptacle Crimp Terminal Applications for the Modular Crimp Head WARNING: NEVER operate, service, install, or adjust this Modular Crimp Head without proper instruction and without first reading and understanding the instructions in the proper Manual or Specification Sheet. See Chart below for the correct Manual or Specification Sheet.

  • Page 7: Parts List

    Application Tooling Support E-Mail: toolingsupport@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. UNCONTROLLED COPY...

This manual is also suitable for:

98195-121198195-121398195-1212

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