Page 1 Operation ProMix® PD2K PD2K Integrated Integrated for ProMix® ProMix® PD2K Integrated 3A4128D Automatic Automatic Automatic Spray Spray Spray Applications Applications Applications Electronic positive positive displacement displacement proportioner proportioner integrated integrated with with air air controls controls and and electrostatics electrostatics for Electronic Electronic positive...
Page 2: Table Of Contents
Spray Screen..........85 Appendix B: Multiple Guns ........ 171 Gun Screen ..........87 Gun Status Screen........91 Technical Specifications........176 Fill Screen ........... 93 California Proposition 65 ........179 Potlife Screen ..........94 Usage Screen..........94 Graco Standard Warranty........180 3A4128D...
Page 3: Related Manuals
Related Manuals Related Manuals Manuals Related Related Manuals Current manuals are available at www.graco.com. Manual No. Description Manual No. Description Manual Manual Description Description Manual Manual Description Description 332709 ProMix PD2K Proportioner for 3A3465 Integrated Air Control, Instructions Automatic Spray Applications,...
Page 4: Models
Models Models Models Models Positive Displacement Displacement Proportioner Proportioner Positive Positive Displacement Proportioner Part No. Maximum Air Air Working Working Pressure Pressure Maximum Fluid Fluid Working Working Pressure Pressure Part Part Maximum Maximum Working Pressure Maximum Maximum Fluid Working Pressure AC0500 100 psi (0.7 MPa, 7.0 bar) With low–pressure pumps:...
Page 5: Pro Xpc Auto Electrostatic Controller
Models Pro Xpc Xpc Auto Auto Electrostatic Electrostatic Controller Controller Auto Electrostatic Controller Part Part No. Part Description Description Description Maximum Maximum Maximum Applicator Applicator Voltage Applicator Voltage Voltage Output Output Output 24Y307 Pro Xpc Auto Controller, solventborne 100 kV 0102 0102 0102...
Page 6: Warnings
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Page 7 Warnings WARNING WARNING WARNING INTRINSIC INTRINSIC INTRINSIC SAFETY SAFETY SAFETY Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements. •...
Page 8 Warnings WARNING WARNING WARNING TOXIC TOXIC TOXIC FLUID FLUID FLUID OR OR FUMES FUMES FUMES Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read Safety Data Sheet (SDS) for handling instructions and to know the specific hazards of the fluids you are using, including the effects of long-term exposure.
Page 9: Important Isocyanate (Iso) Information
Important Isocyanate (ISO) Information Important Isocyanate Isocyanate (ISO) (ISO) Information Information Important Important Isocyanate (ISO) Information Material Material Self Material Self - - - ignition Self ignition ignition Isocyanates (ISO) are catalysts used in two component materials. Isocyanate Isocyanate Isocyanate Conditions Conditions Conditions Some materials may become self-igniting if applied...
Page 10 Important Isocyanate (ISO) Information Moisture Sensitivity Sensitivity of of of Isocyanates Isocyanates Changing Materials Materials Moisture Moisture Sensitivity Isocyanates Changing Changing Materials Exposure to moisture (such as humidity) will cause NOTICE NOTICE NOTICE ISO to partially cure; forming small, hard, abrasive crystals, which become suspended in the fluid.
Page 11: General Information
General Information General Information Information General General Information The PD2K Integrated System can coordinate the • The term “applicator” is used in this manual to refer operation of four systems: a Positive Displacement to either “spray device” or “gun” where applicable. Proportioner (models AC0500, AC1000, and •...
Page 12: Advanced Display Module (Adm)
Graco folder. Each folder is the UPLOAD folder on the USB flash drive. This will labeled with the corresponding serial number of prevent inadvertently overwriting any future setup the ADM.
Page 13: Adm Keys And Indicators
Advanced Display Module (ADM) ADM Keys Keys and and Indicators Indicators Keys Indicators NOTICE NOTICE NOTICE To prevent damage to the softkey buttons, do not press the buttons with sharp objects such as pens, plastic cards, or fingernails. Table Table 1 1 1 : : : ADM Table ADM Keys Keys...
Page 14: Soft Key Icons
Advanced Display Module (ADM) Soft Key Key Icons Icons Soft Soft Icons The following icons appear in the ADM display, NOTICE NOTICE NOTICE directly to the left or right of the soft key which activates that operation. To prevent damage to the softkey buttons, do not press the buttons with sharp objects such as pens, NOTE: NOTE:...
Page 15 Advanced Display Module (ADM) Function Function Function * * * These These These icons icons icons appear appear appear only only if if if manual only manual manual override override is is is enabled override enabled enabled on System System Screen System Screen 5 5 5 , , , page Screen...
Page 16 Advanced Display Module (ADM) Function Function Function * * * These These icons These icons appear icons appear appear only only only if if if manual manual manual override override override is is is enabled enabled on enabled System System System Screen Screen 5 5 5 , , , page Screen...
Page 17 Advanced Display Module (ADM) Table 3 3 3 : : : Soft Soft Key Key Functions Functions (Applicator) (Applicator) Table Table Soft Functions (Applicator) Function Function Function * * * These These icons icons appear appear only only if if if manual manual override override is is is enabled enabled on...
Page 18 Advanced Display Module (ADM) Function Function Function * * * These These icons These icons appear icons appear appear only only only if if if manual manual manual override override override is is is enabled enabled on enabled System System System Screen Screen 5 5 5 , , , page Screen...
Page 19 Advanced Display Module (ADM) Function Function Function * * * These These icons icons appear appear only only if if if manual manual override override is is is enabled enabled on System Screen Screen 5 5 5 , , , page page 102 These icons...
Page 20: Navigating The Screens
Advanced Display Module (ADM) Navigating the the Screens Screens Screen Icons Icons Navigating Navigating Screens Screen Screen Icons There are two sets of screens: As you move through the screens, you will notice that icons are used frequently to simplify global •...
Page 21: Usb Download Procedure
USB Download Download Procedure Procedure Download Procedure 7. Open GRACO folder. 8. Open system folder. If downloading data from Use the USB port on the ADM to download or upload more than one system, there will be more than data.
Page 22: Pre-Operation Tasks
Pre-Operation Tasks Pre - - - Operation Operation Tasks Tasks Operation Tasks Pre - - - operation operation Checklist Checklist Checklist operation Checklist ✔ ✔ ✔ Checklist Checklist Workpiece hangers hangers Workpiece Workpiece hangers Go through the Pre-Operation Checklist daily, before Workpiece hangers are clean and each use.
Page 23 Pre-Operation Tasks PD2K Checklist Checklist Applicator Checklist Checklist PD2K PD2K Checklist Applicator Applicator Checklist Checklist Checklist ✔ ✔ ✔ Checklist Checklist ✔ ✔ ✔ Checklist Checklist Dose valves valves set Warning Sign Sign Dose Dose valves Warning Warning Sign Check that dose valves are set The warning sign provided with the 1–1/4 turns open.
Page 24: Power On
1. Turn the AC Power Switch (P) ON (I = ON, desired parameters, as described in 0 = OFF). Setup Mode Screens, page 2. The Graco logo will display while the system 2. Set recipe and flush information as initializes, followed by the Home screen. described in...
Page 25: Pressure Relief Procedure
Pressure Relief Procedure Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure With Color Color Change Change With With Color Change Follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure whenever you see this symbol. NOTE: NOTE: NOTE: The following procedure relieves all fluid and air pressure in the system.
Page 26: Operation Using Advanced Display Module
Operation Using Advanced Display Module (ADM) Operation Using Using Advanced Advanced Display Display Module Module (ADM) (ADM) Operation Operation Using Advanced Display Module (ADM) Prime and and Fill Fill the the System System Prime Prime Fill System NOTE: See NOTE: NOTE: Run Mode Screens, page 82, for further...
Page 27: Purging
Operation Using Advanced Display Module (ADM) Purging Purging Purging Flush Flush the Flush the System System System To purge one color and fill with a new color, see Color Change, page 139. Flush Mixed Mixed Material Material Flush Flush Mixed Material To avoid fire and explosion, always ground equipment and waste container.
Page 28: Shutdown
Operation Using Advanced Display Module (ADM) Color Change Change System System Color Color Change System 7. Press the Fill softkey . The system will flush 1. Relieve the pressure. the selected Color (A) line with the solvent until Pressure Relief Procedure, page 2.
Page 29: Operation Using A Programmable Logic
Type Description Connector Description Description Connector Connector The ProMix PD2K Integrated system does not use Gun Trigger Normally Open a Booth Control module. Instead, it uses Network 1 Input Contact Communications and has optional Discrete I/O features to drive the system remotely.
Page 30 Operation Using a Programmable Logic Controller (PLC) Digital Digital Outputs Digital Outputs Outputs Speed Controller Controller • Speed Speed Controller • Speed Speed Speed Controller Controller Controller Interlock Input: This normally open contact turns the applicator off when activated. If the ProBell speed controller reads the input as CLOSED it System Status Output: Used to indicate that the...
Page 31 Electrostatic Discharge Output is switched from flow control set point. The ProMix PD2K scales the low (0) to high (1). set point linearly from 0 to the Max Set Point setting.
Page 32 Operation Using a Programmable Logic Controller (PLC) Discrete I/O I/O Connections Connections on on EFCM EFCM Discrete Discrete Connections EFCM Figure 5 Gun Trigger 1 Input Gun Trigger 2 Input Gun Trigger 3 Input Analog Set Point Input Safety Interlock Input Multiple applicator trigger inputs are only supported with Gun Type: AirPro Auto, G40 Auto, and AirPro EFX.
Page 33: Communication Gateway Module (Cgm)
Operation Using a Programmable Logic Controller (PLC) Communication Gateway Gateway Module Module (CGM) (CGM) Details Details Communication Communication Gateway Module (CGM) Details CGM Overview Overview Overview Installation Kit Installation Installation Part Part Part No. Field Field Bus Field Manual Manual Manual The CGM provides a control link between the PD2K system and a selected fieldbus.
Page 34: Network Communication I/O Data Map
PD2K Network Outputs Network Outputs Outputs The ProMix PD2K Network Outputs are Read-Only provide various system and component status, and should be treated as inputs to a PLC measurement, and set point values. See or other networking device. These registers...
Page 35 Operation Using a Programmable Logic Controller (PLC) OUTPUT REGISTERS REGISTERS 01, 01, 02, 02, 03, 03, and and 04: 04: Pump Pump OUTPUT REGISTER REGISTER 06: 06: Actual Actual Mix Mix Ratio Ratio OUTPUT OUTPUT REGISTERS Pump OUTPUT OUTPUT REGISTER Actual Ratio Status...
Page 36 Operation Using a Programmable Logic Controller (PLC) OUTPUT REGISTER REGISTER 08: 08: Active Active Recipe Recipe Number Number OUTPUT OUTPUT REGISTER Active Recipe Number • This value is 0 if the current recipe ratio is 0:1 (1K recipe). The Active Recipe Number register contains the number of the active recipe (1 –...
Page 37 Operation Using a Programmable Logic Controller (PLC) OUTPUT REGISTER REGISTER 13: 13: Active Active Recipe Recipe Ratio Ratio Set OUTPUT REGISTER REGISTER 14: 14: Active Active Recipe Recipe Potlife Potlife OUTPUT OUTPUT REGISTER Active Recipe Ratio OUTPUT OUTPUT REGISTER Active Recipe Potlife Point...
Page 38 Operation Using a Programmable Logic Controller (PLC) OUTPUT REGISTER REGISTER 16: 16: Current Current Gun Gun Mode Mode OUTPUT OUTPUT REGISTER Current Mode The Current Gun Mode register contains a number that indicates the current operation mode of the applicator. Number Number Number...
Page 39 Operation Using a Programmable Logic Controller (PLC) OUTPUT REGISTER REGISTER 17: 17: Active Active Preset Preset Number Number OUTPUT OUTPUT REGISTER Active Preset Number The Target Shaping Air 1 register contains the current applicator shaping air 1 set point. The target The Active Preset register contains the status of is adjusted by the offset value when offsets are applicator’s current preset.
Page 40 Operation Using a Programmable Logic Controller (PLC) OUTPUT REGISTER REGISTER 22: 22: Target Target Voltage Voltage OUTPUT OUTPUT REGISTER Target Voltage is only used for rotary atomizer and electrostatic applicators. Value ranges from 0 - 100 kV. The Target Voltage register contains the current set point for electrostatic voltage.
Page 41 Operation Using a Programmable Logic Controller (PLC) OUTPUT REGISTER REGISTER 29: 29: Electrostatic Electrostatic Trigger Trigger Status Status OUTPUT REGISTERS REGISTERS 30 30 – – – 38: 38: DCS DCS Command Command OUTPUT OUTPUT REGISTER Electrostatic Trigger Status OUTPUT OUTPUT REGISTERS Command Structure...
Page 42 Operation Using a Programmable Logic Controller (PLC) Network Network Network Output Output Data Output Data Data Map Map (Read (Read Only) (Read Only) Only) Network Network Network Modbus Modbus Modbus Parameter Parameter Name Parameter Name Name Data Data Type Data Type Type Units...
Page 43 Operation Using a Programmable Logic Controller (PLC) Network Modbus Parameter Name Name Data Type Type Units Range Network Network Modbus Modbus Parameter Parameter Name Data Data Type Units Units Range Range Output Output ID ID ID Output Register Register Register 40106 Pump 3 Status uint32...
Page 44 Operation Using a Programmable Logic Controller (PLC) Network Modbus Parameter Name Name Data Type Type Units Range Network Network Modbus Modbus Parameter Parameter Name Data Data Type Units Units Range Range Output Output ID ID ID Output Register Register Register 40132 Current Gun Mode uint32...
Page 45 Operation Using a Programmable Logic Controller (PLC) Network Modbus Parameter Name Name Data Type Type Units Range Network Network Modbus Modbus Parameter Parameter Name Data Data Type Units Units Range Range Output Output ID ID ID Output Register Register Register 40158 Electrostatic Trigger uint32...
Page 46 Inputs Inputs The ProMix PD2K Network Inputs are Write-Read capable, but should be treated as outputs from a PLC or other networking device. These registers allow the user to control system operation and configure system settings remotely. Invalid values (i.e. out of bounds or not consistent with system configuration) will be ignored by the ProMix PD2K.
Page 47 An invalid change is initiated. A number between 0 and 60 can selection will be ignored by the ProMix PD2K. be written to this register. However, a recipe must be enabled via the ADM before it can be loaded. See...
Page 48 The Job Complete register is used to log the current job remotely. Write a ‘1’ to the register to command The applicator stops Remote Stop the ProMix PD2K to flag a job complete. all current operations and turns off the (See...
Page 49 Operation Using a Programmable Logic Controller (PLC) INPUT REGISTER REGISTER 09: 09: Gun Gun Air Air Control Control Solenoids Solenoids INPUT INPUT REGISTER Control Solenoids • Atomizing Air / Inner Air (Shaping Air 1) — Turns on/off the shaping air 1. For a rotary atomizer, this The Air Control Solenoids register is used to is for the inner shaping air.
Page 50 A number The Electrostatic Trigger register is used to signal the between 0 and 100 can be written to this register ProMix PD2K Integrated to enable electrostatics. (values 1-9 default to 10). Units of this register are NOTE:...
Page 51 Operation Using a Programmable Logic Controller (PLC) Network Network Network Input Input Data Input Data Map Data Map (Write (Write (Write Only) Only) Only) Network Network Network Modbus Modbus Modbus Parameter Parameter Parameter Name Name Name Data Data Data Units Units Units Range...
Page 52 Operation Using a Programmable Logic Controller (PLC) Network Modbus Parameter Name Name Data Units Range Network Network Modbus Modbus Parameter Parameter Name Data Data Units Units Range Range Input Input ID ID ID Input Register Register Register Type Type Type 0007 40414 Gun Mode Command...
Page 53 Operation Using a Programmable Logic Controller (PLC) Network Modbus Parameter Name Name Data Units Range Network Network Modbus Modbus Parameter Parameter Name Data Data Units Units Range Range Input ID ID ID Register Type Input Input Register Register Type Type 0016 40432 Gun Electrostatic Trigger...
Page 54: Operation Flow Charts
Operation Using a Programmable Logic Controller (PLC) Operation Flow Flow Charts Charts Operation Operation Flow Charts Purge Purge Purge Mode Mode Mode Sequence Sequence Sequence Purge A System Command NOTE: Purge B command works Write ‘6’ to Input Re gis te r 00 similarly with the catalyst lines and solvent flow switch 2.
Page 55 Operation Using a Programmable Logic Controller (PLC) Purge Purge Purge Recipe Recipe Sequence Recipe Sequence Sequence Purge Recipe System Command Write ‘9’ to Input Re gis te r 00 No action taken. Either pumps are currently Is system in Standby running or an alarm condition or Pumps Of f? exists.
Page 56 Operation Using a Programmable Logic Controller (PLC) Purge Purge Purge (Inactive) (Inactive) Sequence (Inactive) Sequence Sequence NOTE: This comm a nd is only va lid Write for a system with M ultiple Guns (1 - 60) to Input Register 7 enabled.
Page 57 Operation Using a Programmable Logic Controller (PLC) Inactive Inactive Inactive Pump Pump Flush Pump Flush and Flush and Prime Prime Prime Sequences Sequences Sequences Write Flush Sequence # Write Prime Material # (1-5) to Input Register 01 (1-34) to Input Register 01 NOTE: Be sure to read to appropriate Output Register* Write...
Page 58 Operation Using a Programmable Logic Controller (PLC) Line Line Line Fill Fill Fill and and Flush Flush Flush Sequences Sequences Sequences Write Material # Write Material # (1 - 34) to Input Register 01 (1 - 34) to Input Register 01 Write Line Flush Command Write Line Fill Command ‘10’...
Page 59 Operation Using a Programmable Logic Controller (PLC) Color Color Color Change Change Sequence Change Sequence Sequence Write Go to Re c ip e Nu m b e r (0,1 - 60) t o Input Registe r 07 Recipe Chan g e System Command Write ‘3’...
Page 60 Operation Using a Programmable Logic Controller (PLC) Recipe Recipe Recipe Change Change Alarm Change Alarm Recovery Alarm Recovery Recovery Sequences Sequences Sequences Read Status of Output Register 00 Output Register 00 = Output Register 00 = Output Register 00 = Output Register 00 = ‘13’? ‘14’?
Page 61 Operation Using a Programmable Logic Controller (PLC) Mixing Mixing Mixing Sequence Sequence Sequence Mix Fill or Mix System Command W rite ‘4’ or ‘5’ to Input Register 00 System Mode = Standby: Mix Ready (Output Register 00 = ‘11’) No action taken. System is not in valid System Mode = System Mode = Mix...
Page 62 Operation Using a Programmable Logic Controller (PLC) Alarm Alarm Alarm Clearing Clearing Sequence Clearing Sequence Sequence NOTE: Some alarms put the system in Standby , more serious alarms shut the pumps down. If Clear Active Alarm an alarm condition is active the Write ‘1’...
Page 63: Network Communication - Dynamic
2. Once all arguments have been passed, write the command ID to INPUT REGISTER 24. 3. The ProMix PD2K will respond to a valid command by writing a 2 (Acknowledge) to OUTPUT REGISTER 4. The ProMix PD2K will write appropriate return values to OUTPUT REGISTERS 31 – 38.
Page 64 Operation Using a Programmable Logic Controller (PLC) List List List of of of DCS DCS Commands Commands Commands Table Table Table 6 6 6 Dynamic Dynamic Commands Dynamic Commands with Commands with with Command Command Command ID ID ID ID ID ID Command Command Command...
Page 65 ASCII characters. The return registers will echo the arguments received. NOTE: The User ID character string must be terminated with a null character. NOTE: NOTE: Example: Write a User ID of “John Doe” to the ProMix PD2K. DCS Register Register Register...
Page 66 Operation Using a Programmable Logic Controller (PLC) Write Write Write Recipe Recipe Recipe The Write Recipe command allows users to configure an entire recipe remotely. See Recipe Screen, page 104, for more details on recipes and recipe parameters. The return registers will echo the arguments received. NOTE: The recipe must be enabled via the ADM before it can be loaded for mixing.
Page 67 Operation Using a Programmable Logic Controller (PLC) Write Write Write Flush Flush Flush Sequence Sequence Sequence The Write Flush Sequence command allows users to configure an entire flush sequence remotely. See Flush Screen, page 106, for more details of flush sequence parameters. The return registers will echo the arguments received.
Page 68 Operation Using a Programmable Logic Controller (PLC) Write Write Write Fluid Fluid Control Fluid Control Control Mode Mode Mode The Write Fluid Control Mode command allows users to remotely change Fluid Control between ‘Flow’ and ‘Pressure’. See System Screen 5, page 102, for more details on Fluid Control mode.
Page 69 Operation Using a Programmable Logic Controller (PLC) Read Read Read User User User ID ID ID The Read User ID command reads back the current User ID. See Usage Screen, page 94, for more details on Job Log and User ID. The User ID can be up to ten ASCII characters in length and is packaged as three little endian segments of ASCII characters.
Page 70 Operation Using a Programmable Logic Controller (PLC) Read Read Read Recipe Recipe Recipe The Read Recipe command returns all configured recipe parameters for a desired recipe number. The number of the recipe to be read is the only argument. Example: Read Recipe 5 data as it is currently configured with Color = 3, Catalyst = 2 (32), Color Flush Sequence = 1, Catalyst Flush Sequence = 4, Mix Ratio Set Point = 3.25:1, and Potlife = 35 min.
Page 71 Operation Using a Programmable Logic Controller (PLC) Read Read Read Fluid Fluid Fluid Control Control Mode Control Mode Mode The Read Fluid Control Mode command is used to read the current Fluid Control mode of the system is currently operating under. No arguments are required. Example: Read Fluid Control as currently set to Pressure mode.
Page 72 Operation Using a Programmable Logic Controller (PLC) Example: Read back the most recent job log, job 25, which ran recipe 2 for a total of 1234 cc’s of material under User ID “John Doe”. The job was logged on Thursday May 29, 2014 at 11:22:14 AM. DCS Register Register Register...
Page 73 Operation Using a Programmable Logic Controller (PLC) Read Alarm Alarm Info Info Read Read Alarm Info The Read Alarm Info command allows remote access to any of the last 200 alarms logged by the ProMix PD2K. The argument is the chronological index of the alarm log, where 0 is the most recent alarm and 199 is the 200...
Page 74 Operation Using a Programmable Logic Controller (PLC) Read Read Read Event Event Info Event Info Info The Read Event Info command allows remote access to any of the last 200 events logged by the ProMix PD2K. The argument is the chronological index of the events log, where 0 is the most recent event and 199 is the 200...
Page 75 Operation Using a Programmable Logic Controller (PLC) Read Read Read Mix Mix Fill Fill Fill Set Set Point Point Point The Read Mix Fill Set Point command is used to read the current Mix Fill Set Point. See System Screen 4, page 102, for more details on Mix Fill Set Point.
Page 76 Operation Using a Programmable Logic Controller (PLC) Read Read Read Gun Gun Contents Contents Contents The Read Gun Contents command returns the recipe number of the mixed material that is currently loaded in a user-specified applicator. This command is used if Multiple Guns are enabled. Appendix B: Multiple Guns, page 171 NOTE: NOTE:...
Page 77 Operation Using a Programmable Logic Controller (PLC) Read Read Read Grand Grand Grand Totals Totals Totals The Read Grand Totals command allows remote access to the material grand total volume data. No arguments are necessary for this command. Example: Read current Grand Total usage data. A = 132 gal, B = 128 gal, A+B = 260 gal, Solvent = 11 gal. DCS Register Register Register...
Page 78 Operation Using a Programmable Logic Controller (PLC) Write Write Write Preset Preset Preset The Write Preset command allows users to configure an entire preset remotely. The return registers will echo the arguments received. Example: Read Fluid Control as currently set to Pressure mode.
Page 79 Operation Using a Programmable Logic Controller (PLC) Read Read Read Preset Preset Preset The Read Fluid Control Mode command is used to read the current Fluid Control mode of the system is currently operating under. No arguments are required. Example: Read Fluid Control as currently set to Pressure mode.
Page 80: Plc Diagnostic Screens
Operation Using a Programmable Logic Controller (PLC) PLC Diagnostic Diagnostic Screens Screens Diagnostic Screens PLC Diagnostic Diagnostic Screens Screens 8 8 8 Diagnostic Screens These screens may be used to verify PLC communications by providing a real-time status of all Network Inputs and Outputs.
Page 81: Flow Control System
The ProMix PD2K trigger signal returns. It also works to maintain a system can control fluid flow by directly controlling consistent flow rate even though it has transitioned to the proportioning pumps.
Page 82: Run Mode Screens
NOTE: Selection fields and buttons that are grayed-out on the screens are not currently active. Opening Screen Screen Opening Opening Screen At power up, the Graco logo will display for approximately 5 seconds, followed by the Home screen. Figure 11 Opening Screen Home Home Home Screen...
Page 83 Run Mode Screens Home Screen Screen Key Home Home Screen Description Details Description Description Details Details Date and Time Advanced Screen 1, page 132, to set. Menu Bar Run Screens. Use left and right arrow keys to scroll through the different Run screens: •...
Page 84 Run Mode Screens Description Details Description Description Details Details Spray Device Animation Shows mixed material in the applicator and displays active recipe at the applicator. Applicator animation changes to show: • • (Mix Fill) (Purge) • • (Mix With Applicator •...
Page 85: Spray Screen
Run Mode Screens Spray Screen Screen Spray Spray Screen NOTE: NOTE: In normal operating mode, controlled by a NOTE: PLC, the Spray Screen is display only. No changes can be made. This section provides information about the Spray Screen if Manual Override is enabled System Screen 5, page 102.
Page 86 Run Mode Screens Figure 16 : Spray Screen, in Mix Mode with Solvent Push enabled 3A4128D...
Page 87: Gun Screen
Run Mode Screens Gun Screen Screen Screen From any Run Mode screen, use the Left/Right arrow keys to navigate to the Gun screen. Press the Edit softkey to enter the screen. The softkey options on the left side of the screen correspond to the operation modes: Idle , Spray , and Purge...
Page 88 Run Mode Screens In the Preset field, enter one of the Presets you have set up and enabled on the Preset Screen, page 108. • Activate Atomizing Air Press to enable Spray Mode, or to enable • Activate Fan Air Purge Mode.
Page 89 Run Mode Screens For Rotary Rotary Atomizers Atomizers Rotary Atomizers changed from the Spray Gun screen. In Presets 1-98, parameters are set up in advance on the Enter this mode to spray. When Spray mode Preset Screen, page 108. is entered, both Inner and Outer Shaping Airs automatically turn on to help keep the bell clean.
Page 90 Run Mode Screens Purge Purge Purge Mode Mode Mode For Rotary Rotary Atomizers Atomizers Rotary Atomizers Enter this mode for color change or to clean the For Conventional Conventional and Conventional and Electrostatic Electrostatic Applicators Electrostatic Applicators Applicators applicator. In Purge mode, the electrostatics are disabled.
Page 91: Gun Status Screen
Run Mode Screens Gun Status Status Screen Screen Status Screen The Gun Status screen displays the current status of the applicator. The following table details the information shown. Gun Status Screen, Electrostatic Applicator Gun Status Screen, Rotary Atomizer in Idle Gun State in Idle Gun State Gun Status Status Screen...
Page 92 Run Mode Screens Description Details Description Description Details Details Gun State Displays the current mode of operation: • Gun Off • Idle • Spray • Purge • Calibration • Maintenance Solenoid Status Display the current status of each solenoid. Green circle means solenoid is active.
Page 93: Fill Screen
Run Mode Screens Fill Screen Screen Fill Fill Screen NOTE: NOTE: This screen is visible only if Manual Override NOTE: is enabled on System Screen 5, page 102. The Fill screen displays the following information for the pump assigned to the current color: •...
Page 94: Potlife Screen
Run Mode Screens Potlife Screen Screen Potlife Potlife Screen With Multiple Guns enabled, an additional Run Mode screen is now accessible. This screen will show all 4. Press the Edit softkey to close the screen. recipes that are currently loaded in an applicator that have a non-zero potlife, and the amount of time remaining in the potlife.
Page 95: Jobs Screen
Run Mode Screens Jobs Screen Screen Events Screen Screen Jobs Jobs Screen Events Events Screen The Jobs screen displays the 200 most recent job The Events screen displays the 200 most recent numbers, recipes, and A+B volumes in a log, with Event Codes in a log, with date, time, and description.
Page 96: Setup Mode Screens
Setup Mode Screens Setup Mode Mode Screens Screens Setup Setup Mode Screens System Screen Screen 1 1 1 System System Screen Press on any Run screen to enter the Setup screens. System screen 1 includes the following fields which define your system. NOTE: Selection fields and buttons that are NOTE: NOTE:...
Page 97: System Screen 2
Setup Mode Screens System Screen Screen 2 2 2 System System Screen Digital Inputs, page System screen 2 sets the following system operating Mix No No Flow Flow Flow Timeout Timeout Timeout parameters. The Gun Trigger Input signals that the applicator is triggered.
Page 98 Setup Mode Screens Mix Volume Volume Percent Volume Percent Percent Max Flow Flow Flow Rate Rate Rate The displayed volume shows the total amount of The system uses the scaling factor to translate the 4 solvent that will dispense during the solvent push to 20 mA input from a discrete connection.
Page 99: Solvent Push Configuration
Setup Mode Screens Solvent Push Push Configuration Configuration Solvent Solvent Push Configuration Pump Screen Screen 4. 4. 4. 2. Set the following settings on Pump Pump Screen Pump Screen 4: Advanced Configuration, page 112: Configure the system for Solvent Push. See Multiple Color-In, Single Color-Out (MISO) Outlet Color Color Change...
Page 100: Solvent Push Operation
PLC Operation: Operation: Operation: Initiate Solvent Push on the PLC. See ProMix PD2K Network Inputs, page Note Carefully time the Solvent Push sequence to end before the spray or mix cycle concludes. If the spray or mix cycle ends before the...
Page 101: System Screen 3
Setup Mode Screens System Screen Screen 3 3 3 System System Screen Maximum Maximum Leak Maximum Leak Rate Leak Rate Rate Enter the maximum allowable leak rate for a pump System screen 3 sets the following system operating stall test. parameters.
Page 102: System Screen 4
Setup Mode Screens System Screen Screen 4 4 4 System Screen Screen 5 5 5 System System Screen System System Screen System Screen 3 sets the following system operating System screen 4 sets the following system operating parameters. parameters. Figure 39 System Screen 4 Figure 40 System Screen 5 Multiple Guns Guns...
Page 103 Setup Mode Screens Gun Trigger Trigger Signal Trigger Signal Signal • Network — the signal is sent via a PC, PLC, or other networked device. This field cannot be modified by the user. The Gun Trigger Signal is controlled by user configuration of Low Flow Flow Tolerance Flow...
Page 104: Recipe Screen
Setup Mode Screens Recipe Screen Screen Recipe Recipe Screen Catalyst (B) (B) Valve Valve Catalyst Catalyst Valve Enter the desired catalyst valve number (1-4). NOTE: If you enter a number which is not valid in NOTE: NOTE: your system configuration, the field will be highlighted and the recipe is invalid.
Page 105 Setup Mode Screens Dual Dual Dual Solvent Solvent Solvent Purge 1, 1, 1, 2, 2, 2, and and 3 3 3 Purge Purge Select the sequence for purging the mixed material from the mix hose and applicator. Each stage of the sequence can be set to either ‘A’...
Page 106: Flush Screen
Setup Mode Screens Flush Screen Screen Flush Flush Screen Wash Cycles Cycles Wash Wash Cycles A Wash Cycle activates the pump with the valves closed, to use pumping motion to thoroughly clean the pump. Enter the desired number of wash cycles (0 to 99).
Page 107 Setup Mode Screens Air / / / Solvent Solvent Chop Solvent Chop Chop First First Purge First Purge Purge Enable an air and solvent chop for flushing the Select the material to be either Air or Solvent, and applicator rather than just a solvent purge. the length of time for the first purge phase, which dispenses only the material selected.
Page 108: Preset Screen
Setup Mode Screens Preset Screen Screen Preset Preset Screen Flow Flow / / / Pressure Flow Pressure Pressure Whether this field is Flow or Pressure is determined by the Fluid control setting on If Flow System Screen 5, page 102. , enter the flow If Pressure rate 0-1600 (cc/min).
Page 109: Pump Screen 1: Pump Definitions
Setup Mode Screens Pump Screen Screen 1: 1: 1: Pump Pump Definitions Definitions Pump Pump Screen Pump Definitions Pump Size Size Pump Pump Size NOTE: NOTE: Your system may include 2, 3, or 4 pumps. NOTE: Information for each pump is accessible under a separate tab in the menu bar at the top of the screen.
Page 110 Setup Mode Screens Color Color Color Change Change Change Valve Valve Valve Mapping Mapping Mapping Custom Valve Valve Mapping Mapping Custom Custom Valve Mapping Valve Valve Valve Mapping Mapping Mapping Select whether to use Standard, static valve mapping, For a PD2K system that has color change, the user or fully configurable Custom valve mapping.
Page 111: Pump Screen 2: Transducer Settings
Setup Mode Screens Pump Screen Screen 2: 2: 2: Transducer Transducer Settings Settings Pump Pump Screen Transducer Settings Default Settings Settings Selected Selected Default Default Settings Selected Pump screen 2 sets the pressure transducer settings for the pump. When the “Use Default Settings” box is selected, default settings are used for the calibration values, and the fields are grayed out.
Page 112: Pump Screen 3: Pressure Alarms
Setup Mode Screens Pump Screen Screen 3: 3: 3: Pressure Pressure Alarms Alarms Pump Pump Screen Pressure Alarms Pressure Pressure Alarm Pressure Alarm Alarm and and Deviation Deviation Limits Deviation Limits Limits Inlet fields are only active if Inlet Inlet Inlet Pressure Pressure Pressure...
Page 113 Setup Mode Screens Pump Air Air Purge Purge Outlet Color Color Change Change Pump Pump Purge Outlet Outlet Color Change Select Enable to add an air purge valve to the Select Multiple if each individual material has its own pump inlet stack to allow for an air/solvent chop valve on the outlet color stack for a particular pump.
Page 114 Setup Mode Screens Auxiliary Auxiliary Auxiliary The following figure illustrates an example application of the auxiliary valve. Pumps 1 and 3 both dispense Select Enable to add an auxiliary valve downstream color, but one is solvent based and one is water of the remote valve stack for the pump.
Page 115: Pump Screen 5, Valve Assignment
Setup Mode Screens Pump Screen Screen 5, 5, 5, Valve Valve Assignment Assignment Pump Pump Screen Valve Assignment location. The list of valves will automatically populate based on the settings that apply to the pump. A description of the valve includes what stack it belongs to, the material identification, and a specific gun or pump designator, if that applies.
Page 116 Setup Mode Screens Pump Air/Solvent Air/Solvent Chop Chop If more than one valve is assigned a valid solenoid Pump Pump Air/Solvent Chop location, all instances of that location will be Enabling an air purge valve on the inlet stack of a highlighted in red, and are considered invalid.
Page 117 Setup Mode Screens Air Chop Chop Solvent Chop Chop Chop Solvent Solvent Chop Set the air chop duty cycle for the chop phase of the Set the solvent chop duty cycle for the chop phase pump flush. of the pump flush. 3A4128D...
Page 118: Gun Screen 1
Setup Mode Screens Gun Screen Screen 1 1 1 Screen Default Preset Preset Default Default Preset Use this screen to set basic applicator parameters. Use the number keypad to set the Preset that will be active when the system powers up. Range=0-98; Default=0.
Page 119 Setup Mode Screens Idle Idle Idle Time Time (ProBell Time (ProBell Only) (ProBell Only) Only) Idle Idle Speed Idle Speed Speed (ProBell (ProBell (ProBell Only) Only) Only) Use the number keypad to set the amount of time Use the number keypad to set the desired speed at the ProBell will remain in Spray mode with the which the bell cup will rotate when the applicator is paint trigger inactive before the system returns...
Page 120: Gun Screen 2
Setup Mode Screens Gun Screen Screen 2 2 2 Screen To enable or disable this option, the user must log in with password “9999”. Use this screen to enable or disable air and NOTE: NOTE: This feature is meant to used in fixed NOTE: electrostatic control by the system, and to set applicator and reciprocator mounts where the system...
Page 121: Gun Screen 3
Setup Mode Screens Gun Screen Screen 3 3 3 Screen Speed Speed Deviation Speed Deviation Deviation Time Time Time Use this screen to enable or disable turbine speed Use the number keypad to set the length of time that control by the system, and to set parameters. the turbine speed can be faster or slower than the target before triggering a deviation (does not turn off the equipment).
Page 122: Gun Screen 4
Setup Mode Screens Gun Screen Screen 4 4 4 Screen Blanking Blanking Time Blanking Time Time This is the time between when electrostatics are Use this screen to enable or disable turbine speed activated and Arc Detection is enabled. Adjust the control by the system, and to set parameters.
Page 123: Gateway Screens
Screen 1 1 1 Screen The configuration of your system determines the Gateway Screens that display. The System Logic Controller automatically detects which Graco Use this screen to enter and save DeviceNet Gateway is connected to the system, and displays configuration information.
Page 124 Setup Mode Screens EtherNet/IP EtherNet/IP EtherNet/IP Gateway Gateway Screen Gateway Screen Screen 1 1 1 Modbus Modbus TCP Modbus TCP Gateway Gateway Screen Gateway Screen Screen Use this screen to enter and save EtherNet/IP Use this screen to enter and save Modbus TCP configuration information.
Page 125 Setup Mode Screens PROFINET PROFINET PROFINET Gateway Gateway Screen Gateway Screen 2 2 2 Screen PROFINET PROFINET Gateway PROFINET Gateway Gateway Screen Screen Screen 3 3 3 This screen displays the device address, install date, This screen displays the hardware revision number, function tag, and system description.
Page 126: Calibration Screens
Setup Mode Screens Calibration Screens Screens Calibration Calibration Screens Calibrate Calibrate Calibrate Screen Screen Screen 1 1 1 Calibrate Calibrate Screen Calibrate Screen 2 2 2 Screen Calibrate Screen 1 initiates a pump pressure check Calibrate Screen 2 initiates a volume test for the (stall test) for the selected pump.
Page 127 Setup Mode Screens Calibrate Calibrate Calibrate Screen Screen Screen 3 3 3 Calibrate Screen 3 initiates a calibration of an accessory solvent meter. During the test, the Volume Verification screen will appear. The meter and lines must be primed with solvent before doing the calibration.
Page 128 Setup Mode Screens Calibrate Calibrate Calibrate Screen Screen 4 4 4 Screen Conventional Conventional Conventional and and Electrostatic Electrostatic Electrostatic Applicators Applicators Applicators Rotary Rotary Atomizers Rotary Atomizers Atomizers Calibrate Screen 4 is set up to more accurately Use this screen to calibrate the pressure readings for display the actual pressure of the V2P There is some the inner and outer shaping air and the turbine air.
Page 129: Maintenance Screens
Setup Mode Screens Maintenance Screens Screens Maintenance Maintenance Screens Maintenance Maintenance Maintenance Screen Screen Screen 1 1 1 Maintenance Maintenance Screen Maintenance Screen 3 3 3 Screen Use this screen to set maintenance intervals. Set Maintenance Screen 3 shows the current interval to 0 to disable the alarm.
Page 130 Setup Mode Screens Maintenance Maintenance Maintenance Screen Screen 4 4 4 Screen Maintenance Maintenance Screen Maintenance Screen Screen 5 5 5 Maintenance Screen 4 is used to manually relieve Maintenance Screen 5 displays cycle counts for a pump outlet pressure, or to configure automatic selected color, catalyst, or solvent valve.
Page 131 Setup Mode Screens Maintenance Maintenance Maintenance Screen Screen Screen 6 6 6 Maintenance Maintenance Screen Maintenance Screen 7 7 7 Screen Maintenance Screen 6 allows users to test and Maintenance Screen 7 allows users to test and monitor preventive maintenance schedules for the monitor preventive maintenance schedules for the applicator valves.
Page 132: Advanced Screen 1
Setup Mode Screens Advanced Screen Screen 1 1 1 Advanced Advanced Screen Date Format Format Date Date Format Advanced screen 1 sets the following display parameters. Select mm/dd/yy, dd/mm/yy, or yy/mm/dd. Date Date Date Enter the date, using the format selected. Use two digits for the month, day, and year.
Page 133: Advanced Screen 2
Setup Mode Screens Advanced Screen Screen 2 2 2 Advanced Screen Screen 3 3 3 Advanced Advanced Screen Advanced Advanced Screen Advanced screen 2 sets display units (US or metric). Advanced screen 3 enables USB downloads and uploads. Figure 96 Advanced Screen 2 Figure 97 Advanced Screen 3 Display Units Units...
Page 134: Advanced Screen 4
Setup Mode Screens Advanced Screen Screen 4 4 4 Advanced Screen Screen 5 5 5 Advanced Advanced Screen Advanced Advanced Screen Advanced screen 4 displays the software part Advanced screen 5 displays the software part numbers and versions for the system components. numbers and versions for additional system Additional system components are displayed on components.
Page 135: Diagnostic Screens
Setup Mode Screens Diagnostic Screens Screens Diagnostic Diagnostic Screens Diagnostic Diagnostic Diagnostic Screen Screen Screen 1 1 1 Diagnostic Diagnostic Screen Diagnostic Screen 2 2 2 Screen Figure 100 Diagnostic Screen 1 Figure 101 Diagnostic Screen 2 Use this screen to test and verify proper wiring for This screen can be used to determine whether any of all inputs to the EFCM.
Page 136: Calibration Checks
Calibration Checks Calibration Checks Checks Calibration Calibration Checks Pump Pressure Pressure Check Check Pump Pump Pressure Check NOTE: NOTE: NOTE: Enter the transducer calibration data before 1. The pump and lines must be primed with color or doing the pressure check. catalyst before doing the Pressure Check.
Page 137: Pump Volume Check
Calibration Checks Pump Volume Volume Check Check Pump Pump Volume Check 6. Press the Reset key . The volume counter will reset to 0. 7. Trigger the applicator into a graduated cylinder. Dispense a minimum of 500cc of material. 8. The volume that the unit measured displays on the screen.
Page 138: Solvent Meter Calibration
Calibration Checks Solvent Meter Meter Calibration Calibration Solvent Solvent Meter Calibration 6. Trigger the applicator into a graduated cylinder. Dispense a minimum of 500cc of material. 7. The volume that the unit measured displays on the screen. 8. Compare the amount on the screen to the amount in the graduated cylinder.
Page 139: Color Change
Color Change Color Change Change Color Color Change 4. The system will purge material B then material A out of the applicator. Each material will purge for the amount of time designated by the Flush Sequence selected for each material on the Recipe Screen, page 104.
Page 140: System Errors
If any of the system error types occur: device. INPUT REGISTER 08: Clear Active Alarm ProMix PD2K Network Inputs, page • Alarm buzzer sounds (unless in silent mode). • Alarm popup screen shows the active alarm code (see Error Codes, page 141).
Page 141: Error Codes
System Errors Error Codes Codes Error Error Codes NOTE: NOTE: When an error occurs be sure to determine the code before resetting it. If you forget which code NOTE: occurred, use the Errors Screen, page 95 to view the last 200 errors, with date, time, and description. General Error Error Code Code Tables...
Page 142 System Errors Mix Errors Errors Errors Code Type Description Problem Problem Cause Solution Code Code Type Type Description Description Problem Cause Cause Solution Solution F7S1 Alarm Flow The solvent flow Solvent flow switch is Clean or replace switch. Detected switch is indicating stuck in flow position.
Page 143 System Errors Pumping Errors Errors Pumping Pumping Errors NOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents the NOTE: NOTE: applicable component number, which can vary. The unit’s display will show the applicable number as the last digit in the code.
Page 144 System Errors Code Type Description Problem Cause Solution Code Code Type Type Description Description Problem Problem Cause Cause Solution Solution DH0# Alarm No Stall Pump failed the stall Valve failure, seal Replace inlet and outlet valve and seal for up Pump # test;...
Page 145 System Errors Code Type Description Problem Cause Solution Code Code Type Type Description Description Problem Problem Cause Cause Solution Solution F1F# Alarm Flow Low There has been no flow There is a restriction on Make sure there are no Fill Pump # the outlet side of the restrictions in the color or low flow during a...
Page 146 System Errors Pressure Errors Errors Pressure Pressure Errors NOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents the NOTE: NOTE: applicable component number, which can vary. The unit’s display will show the applicable number as the last digit in the code.
Page 147 System Errors Code Type Description Problem Cause Solution Code Code Type Type Description Description Problem Problem Cause Cause Solution Solution P6F# Alarm Press. No inlet pressure Disconnected Verify transducer Sens. transducer is detected transducer. is connected Removed when the system is properly.
Page 148 System Errors System Errors Errors System System Errors Code Type Description Problem Cause Solution Code Code Type Type Description Description Problem Problem Cause Cause Solution Solution EB00 Rec- Stop Button Record of a stop button Indicates system stop key on ADM was Pressed press.
Page 149 System Errors Communication Errors Errors Communication Communication Errors NOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents the NOTE: NOTE: applicable component number, which can vary. The unit’s display will show the applicable number as the last digit in the code.
Page 150 System Errors Code Type Description Problem Cause Solution Code Code Type Type Description Description Problem Problem Cause Cause Solution Solution CAI1 Alarm Comm. Error System doesn’t Verify CAN cable ES Control detect the connections. electrostatic Verify ProBell Auto controller on the Controller is powered CAN network.
Page 151 System Errors Code Type Description Problem Cause Solution Code Code Type Type Description Description Problem Problem Cause Cause Solution Solution CDKX Alarm Duplicate System detected two The speed control Speed Control has the same CAN ID speed controls with the same ID on the as another module.
Page 152 System Errors USB Errors Errors Errors Code Type Description Problem Cause Solution Code Code Type Type Description Description Problem Problem Cause Cause Solution Solution EAUX Advi- USB Busy USB drive is inserted, Indicates USB port Wait for USB Idle. sory download is in is uploading or progress.
Page 153 Advi- Volume Grand total counter The totalizer has sory Rollover for solvent rolled reached maximum Solvent capable value and over. Lifetime started over at zero. WX00 Alarm Software An unexpected Call Graco technical Errors software error has support. occurred. 3A4128D...
Page 154 System Errors Calibration Errors Errors Calibration Calibration Errors NOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents the NOTE: NOTE: applicable component number, which can vary. The unit’s display will show the applicable number as the last digit in the code.
Page 155 System Errors Electrostatic Electrostatic Electrostatic Error Error Error Code Code Code Tables Tables Tables Electrostatic Electrostatic Controller Electrostatic Controller Controller Failure Failure Failure Errors Errors Errors Code Code Code ES Code Code Type Code Type Type Name Name Name Description Description Description Solution...
Page 156 Internal controller Not Alive failure. H94X ES Controller Error The firmware requires Verify the software an update. version and update. H95X Mismatch between the ES Controller Error Contact Graco type of cascade and technical assistance. the type of applicator 3A4128D...
Page 157 System Errors Code ES Code Code Type Type Name Description Solution Code Code Code Type Name Name Description Description Solution Solution 902X H902 Devia- Out of Memory Memory allocation • Verify that all tion failed. connections inside of the controller are 903X H903 Devia-...
Page 158 System Errors Electrostatic Errors Errors Electrostatic Electrostatic Errors Code Type Name Description Solution Code Code Type Type Name Name Description Description Solution Solution Code Code Code H11X Alarm Applicator Failure The controller does not Rea- detect a current from the applicator, or detects a •...
Page 159 System Errors Code Type Name Description Solution Code Code Type Type Name Name Description Description Solution Solution Code Code Code H15X Alarm The static arc detection ES Arc Static • Verify closest distance to parts. Limit threshold is exceeded. A •...
Page 160 System Errors CAN Bus Bus Errors Errors Errors Code Type Name Description Solution Code Code Type Type Name Name Description Description Solution Solution Code Code Code H40X Advi- ES CAN Error The CAN controller went • Verify that parameter P02 on sory to bus off state due to Setup Screen 2 is set to CAN...
Page 161 System Errors Air Control Control Error Error Code Code Tables Tables Control Error Code Tables Interlock Interlock Errors Interlock Errors Errors Code Code Code Type Type Type Name Name Name Description Description Description Solution Solution Solution EBDX Alarm Interlock Interlock on speed control If the Air Controller reads the is active.
Page 162 System Errors Code Type Name Description Solution Code Code Type Type Name Name Description Description Solution Solution P5Y1 Alarm Calibration Error, The returned value of the calibration • Relieve inlet air pressure on air control enclosure. Retry Atomizing Air on Atomizing Air is out of range. Calibration P5Y2 Alarm...
Page 163 System Errors Code Type Name Description Solution Air Control Control Code Code Type Type Name Name Description Description Solution Solution Control Connections Connections Connections (See (See Integrated (See Integrated Integrated Air Control Instructions Instructions Control Control Instructions manual manual for manual references) references)
Page 164 System Errors Speed Speed Speed Control Control Error Control Error Code Error Code Tables Code Tables Tables Code Type Type Type Name Name Name Description Description Description Solution Code Code Solution Solution K1YX Alarm Speed Low Actual turbine speed is lower than •...
Page 165 System Errors Maintenance Maintenance Maintenance Error Error Code Error Code Code Tables Tables Tables Maintenance Maintenance Errors Maintenance Errors Errors NOTE: NOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents the NOTE: applicable component number, which can vary.
Page 166 System Errors Alphanumeric Last Last Digits Digits Alphanumeric Alphanumeric Last Digits Alphanumeric Digit Digit Component Number Number Alphanumeric Digit Digit Component Number Number Alphanumeric Alphanumeric Digit Component Component Number Alphanumeric Alphanumeric Digit Component Component Number 3A4128D...
Page 167: Maintenance
Maintenance Maintenance Maintenance Maintenance Preventive Maintenance Maintenance Schedule Schedule Flushing Preventive Preventive Maintenance Schedule Flushing Flushing The operating conditions of your particular system • Flush before changing fluids, before fluid can dry determine how often maintenance is required. in the equipment, at the end of the day, before Establish a preventive maintenance schedule by storing, and before repairing equipment.
Page 168: Appendix A: Integration With Allen Bradley
Allen Bradley This appendix outlines how to integrate a ProMix PD2K with an Allen Bradley Studio 5000 Programmable Logic Controller (PLC). To integrate, the ProMix PD2K must have the Ethernet/IP protocol for PLC CGM (Graco Part number CGMEPO) installed prior to performing this procedure.
Page 169 Ethernet directory shown by the figure in step 1). b. Description (optional): Use any description desired. c. IP Address (required): Enter the static IP address of the Graco EtherNet/IP CGM installed in the ProMix PD2K. d. Input: Assembly Instance (required): Enter “100”, which is a device-specific parameter for the Graco EtherNet/IP CGM.
Page 170 NOTE: NOTE: to save changes without exiting this screen. a. Enter a Requested Packet Interval (RPI) value. NOTE: Graco recommends a value of 30 ms or greater. NOTE: NOTE: b. If desired, select the available checkboxes. c. Click the OK button to save all changes and exit this screen.
Page 171: Appendix B: Multiple Guns
Appendix Appendix Multiple Guns A ProMix PD2K Automatic system normally operates has the advantage of very fast color changes; the with a single remote mix manifold and applicator system could have a recipe loaded in each applicator (see Fig 69), but may be configured to used multiple and could then switch between them almost instantly.
Page 172 Appendix B: Multiple Guns Figure 104 Fluid lines for a PD2K Automatic system with multiple applicators. 3A4128D...
Page 173 Appendix B: Multiple Guns The Multiple Guns operation mode may be enabled on System Screen 3 by checking the box and then subsequently entering the number of applicators for the system in the Number Number Number field. Figure 107 Pump Screen 4 Catalyst Figure 105 System Screen 3 Multiple Guns Each color in the system must be assigned to a single applicator.
Page 174 Appendix B: Multiple Guns Table 10 10 Remote Remote Catalyst Catalyst Valve Valve allocation allocation for for system system using using Common Common catalyst catalyst Table Table Remote Catalyst Valve allocation system using Common catalyst Valve Pump 4: 4: 4: Remote Remote Remote...
Page 175 Appendix B: Multiple Guns Cat- Valve Pump 2: 2: 2: Pump 4: 4: 4: Remote Remote Remote Remote Cat- Cat- Valve Valve Pump Pump Pump Pump Remote Remote Remote Remote Remote Remote Remote Remote alyst alyst alyst Map Se- Common Common Common Common...
Page 176: Technical Specifications
Technical Specifications Technical Specifications Specifications Technical Technical Specifications Positive Displacement Displacement U.S. Metric Positive Positive Displacement U.S. U.S. Metric Metric Proportioner Proportioner Proportioner Maximum fluid working pressure: AC0500 Spray Systems Pumps sold separately; see selected pump manual maximum working pressure. AC1000 Air Spray 300 psi 2.1 MPa, 21 bar...
Page 177 Technical Specifications Metric Integrated Integrated Air Integrated Air Control Control Control U.S. U.S. U.S. Metric Metric Maximum Air Inlet Pressure 100 psi 7 bar Inlet Hose 3/8 in. 9.5 mm Outlet Hoses Atomizing Air 5/16 in. 8 mm Fan Air 5/16 in.
Page 178 Technical Specifications Electrostatic Controllers Controllers U.S. Metric Electrostatic Electrostatic Controllers U.S. U.S. Metric Metric Width 6.8 in. 173 mm Depth 4.8 in. 122 mm Height 7.5 in. 191 mm Weight approx. 4.5 lbs. approx. 2.0 kg 3A4128D...
Page 179: California Proposition 65
California Proposition 65 California Proposition Proposition 65 California California Proposition CALIFORNIA RESIDENTS RESIDENTS CALIFORNIA CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm — www.P65warnings.ca.gov. WARNING: WARNING: 3A4128D...
Page 180: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

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