Graco ProMix PD2K Repair Parts

Electronic proportioner

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Repair-Parts

ProMix® PD2K

ProMix®

PD2K Electronic

PD2K

Electronic positive

positive displacement

displacement proportioner

Electronic

positive

displacement

Display Module.

Module. For

For professional

Display

Module.

For

Important Safety

Safety Instructions

Important

Safety

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See page 3 for model part numbers and

approvals information.

Electronic Proportioner

Electronic

proportioner for

proportioner

professional use

use only.

only.

professional

use

only.

Instructions

PROVEN QUALITY. LEADING TECHNOLOGY.

Proportioner

for 2 2 2 - - - component

component materials.

materials. Manual

for

component

materials.

3A2800K

Manual system

system with

with Advanced

Advanced

Manual

system

with

Advanced

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Summary of Contents for Graco ProMix PD2K

Page 1 Repair-Parts ProMix® ProMix® PD2K ProMix® PD2K Electronic PD2K Electronic Electronic Proportioner Proportioner Proportioner 3A2800K Electronic positive positive displacement displacement proportioner proportioner for for 2 2 2 - - - component component materials. materials. Manual Manual system system with with Advanced Advanced Electronic Electronic...
Page 2: Table Of Contents
Contents Contents Contents Models............... 3 Repair..............48 Before Servicing .......... 48 Related Manuals ..........6 Pressure Relief Procedure......49 Warnings ............7 Repairing the Advanced Display Module (ADM) ..........50 Important Isocyanate (ISO) Information ....10 Servicing the Control Box ......51 Important Acid Catalyst Information .....
Page 3: Models
PART NO. SERIES SERIAL MAX FLUID WPR 2.068 20.68 MFG. YR. GRACO INC. P.O. Box 1441 Minneapolis, MN MAX TEMP 50°C (122°F) 55440 U.S.A. Continued on the next page. Figure 1 Model MC1000, MC1002, & MC3000 (Low...
Page 4 90-250 ~ VOLTS 7 AMPS MAX AMPS Intrinsically safe connections 50/60 Hz for Class I, Div 1, Group D GRACO INC. Ta = 2°C to 50°C P.O. Box 1441 II (2) G Install per 16P577 [Ex ia] IIA Gb Minneapolis, MN...
Page 5 ® ProMix EXPANSION PUMP PART NO. SERIES SERIAL MFG. YR. MAX AIR WPR MAX FLUID WPR MAX TEMP GRACO INC. P.O. Box 1441 10.34 103.4 1500 50°C (122°F) Minneapolis, MN 55440 U.S.A. 294116d Figure 7 Pump Expansion Kit (Accessory) Identification Label...
Page 6: Related Manuals
Related Manuals Related Manuals Manuals Related Related Manuals Manual Manual Manual No. Description Description Description Manual Manual Manual No. Description Description Description 332457 PD2K Proportioner Installation 332454 Color Change Valve Repair-Parts Manual, Manual Systems Manual 332562 PD2K Proportioner Operation 332455 Color Change Kits Instructions- Manual, Manual Systems Parts Manual...
Page 7: Warnings
Warnings Warnings Warnings Warnings The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Page 8 Warnings WARNING WARNING WARNING INTRINSIC SAFETY SAFETY INTRINSIC INTRINSIC SAFETY Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements. •...
Page 9 Warnings WARNING WARNING WARNING TOXIC FLUID FLUID OR OR FUMES FUMES TOXIC TOXIC FLUID FUMES Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed. • Read Safety Data Sheet (SDS) for handling instructions and to know the specific hazards of the fluids you are using, including the effects of long-term exposure.
Page 10: Important Isocyanate (Iso) Information
Important Isocyanate (ISO) Information Important Isocyanate Isocyanate (ISO) (ISO) Information Information Important Important Isocyanate (ISO) Information Material Material Self Material Self - - - ignition Self ignition ignition Isocyanates (ISO) are catalysts used in two component materials. Isocyanate Conditions Conditions Isocyanate Isocyanate Conditions...
Page 11 Important Isocyanate (ISO) Information Moisture Sensitivity Sensitivity of of of Isocyanates Isocyanates Moisture Moisture Sensitivity Isocyanates NOTE: NOTE: The amount of film formation and rate of NOTE: crystallization varies depending on the blend of ISO, the humidity, and the temperature. Exposure to moisture (such as humidity) will cause ISO to partially cure;...
Page 12: Important Acid Catalyst Information
Important Acid Catalyst Information Important Acid Acid Catalyst Catalyst Information Information Important Important Acid Catalyst Information The PD2K MC3000 and MC4000 Proportioner is designed for acid catalysts (“acid”) currently used in two-component, wood-finishing materials. Current acids in use (with pH levels as low as 1) are more corrosive than earlier acids. More corrosion-resistant wetted materials of construction are required, and must be used without substitution, to withstand the increased corrosive properties of these acids.
Page 13: Troubleshooting
Troubleshooting Troubleshooting Troubleshooting Troubleshooting NOTE: NOTE: NOTE: Check all possible remedies before disassembling the system. System Troubleshooting Troubleshooting System System Troubleshooting Problem Cause Solution Problem Problem Cause Cause Solution Solution Unit will not operate. Inadequate power supply. Technical Specifications, page Power switch is off.
Page 14 MC2002, MC3002, and MC4002) as well as ProMix PD3K+ Systems, have most of the same error codes as the ProMix PD2K. However, there are some unique codes that apply to each system, and in the case of Dual Mix, codes are specific to one of two mix units.
Page 15 Troubleshooting Purge Purge Purge Errors Errors Errors Code Code Code Type Type Type Description Description Description Problem Problem Problem Cause Cause Cause Solution Solution Solution ETD1 Devia- Autodump No action required. System has completed Potlife time has expired tion Color (A) an auto dump of the and the system was not Passed...
Page 16 Troubleshooting Mix Errors Errors Errors Code Type Description Problem Cause Solution Code Code Type Type Description Description Problem Problem Cause Cause Solution Solution F7S1 Alarm Flow The solvent flow switch Solvent flow switch is Clean or replace switch. Detected is indicating unexpected stuck in flow position.
Page 17 Troubleshooting Pumping Pumping Pumping Errors Errors Errors NOTE: NOTE: NOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents the applicable component number, which can vary. The unit’s display will show the applicable number as the last digit in the code.
Page 18 Troubleshooting Code Type Description Problem Cause Solution Code Code Type Type Description Description Problem Problem Cause Cause Solution Solution DKD# Alarm Position Pump was unable to Not enough air is Ensure that at least 85 Failed reach it’s drive position. supplied to the dosing PSI is being supplied to Pump #...
Page 19 Troubleshooting Code Type Type Type Description Description Description Problem Problem Problem Cause Solution Code Code Cause Cause Solution Solution F1F# Alarm Flow Low Fill There has been no flow There is a restriction on Make sure there are no Pump # or low flow during a pump the outlet side of the restrictions in the color...
Page 20 Troubleshooting Pressure Errors Errors Pressure Pressure Errors NOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents the applicable NOTE: NOTE: component number, which can vary. The unit’s display will show the applicable number as the last digit in the code.
Page 21 Troubleshooting Code Type Type Type Description Description Description Problem Problem Problem Cause Solution Code Code Cause Cause Solution Solution QADX Alarm Differential Low differential pressure. There is a leak on the B Check the system for Pressure A This alarm is active only side.
Page 22 Troubleshooting System Errors Errors System System Errors Code Type Description Problem Cause Solution Code Code Type Type Description Description Problem Problem Cause Cause Solution Solution EB00 Rec- Stop Button Record of a stop button Indicates system stop Pressed press. key on ADM was pressed.
Page 23: Booth Control Troubleshooting
Troubleshooting Communication Communication Communication Errors Errors Errors NOTE: NOTE: NOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents the applicable component number, which can vary. The unit’s display will show the applicable number as the last digit in the code.
Page 24 Troubleshooting USB Errors Errors Errors Code Type Description Problem Cause Solution Code Code Type Type Description Description Problem Problem Cause Cause Solution Solution EAUX Advisory USB Busy USB drive is inserted, Indicates USB port Wait for USB Idle. download is in is uploading or progress.
Page 25 The totalizer has Rollover solvent rolled over. reached maximum Solvent capable value and Lifetime started over at zero. WX00 Alarm Software An unexpected Call Graco technical Errors software error has support. occurred. Calibration Calibration Calibration Errors Errors Errors NOTE: NOTE: NOTE: In some error codes listed below, a # symbol is shown as the last digit.
Page 26 Troubleshooting Maintenance Errors Errors Maintenance Maintenance Errors NOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents the applicable NOTE: NOTE: component number, which can vary. For example, the MAD# code listed in this table will be displayed as MAD1 if the affected component is pump 1, MAD2 for pump 2, and so on.
Page 27 Troubleshooting Booth Control Control Troubleshooting Troubleshooting Booth Booth Control Troubleshooting Figure 12 Bottom View of Booth Control Figure 11 Booth Control Table Table Table 1 1 1 . . . Booth Booth Booth Control Control Control Diagnostics Diagnostics Diagnostics Indicator Indicator Indicator Description...
Page 28 Troubleshooting Power Barrier Barrier Board Board Troubleshooting Troubleshooting Power Power Barrier Board Troubleshooting Figure 13 Power Barrier Board Table Table Table 2 2 2 . . . Power Power Power Barrier Barrier Barrier Board Board Diagnostics Board Diagnostics Diagnostics Component or or or Description Description Description...
Page 29: Troubleshooting
Troubleshooting Isolation Isolation Board Isolation Board Troubleshooting Board Troubleshooting Troubleshooting Figure 14 Isolation Board Table Table Table 3 3 3 . . . Isolation Isolation Isolation Board Board Board Diagnostics Diagnostics Diagnostics Component Component Component or or or Description Description Description Diagnosis Diagnosis...
Page 30: Pump Module Troubleshooting
Troubleshooting Enhanced Fluid Fluid Control Control Module Module Troubleshooting Troubleshooting Enhanced Enhanced Fluid Control Module Troubleshooting Figure 15 Enhanced Fluid Control Module Table Table Table 4 4 4 . . . Enhanced Enhanced Fluid Enhanced Fluid Control Fluid Control Module Control Module Module Diagnostics...
Page 31 Troubleshooting Pump Pump Module Pump Module Troubleshooting Module Troubleshooting Troubleshooting Figure 16 Pump Module Table Table Table 5 5 5 . . . Pump Pump Pump Module Module Module Diagnostics Diagnostics Diagnostics Component Component Component or or or Description Description Description Diagnosis Diagnosis...
Page 32 Troubleshooting Advanced Display Display Module Module Troubleshooting Troubleshooting Advanced Advanced Display Module Troubleshooting Figure 17 Advanced Display Module Table 6 6 6 . . . Advanced Advanced Display Display Module Module Diagnostics Diagnostics Table Table Advanced Display Module Diagnostics Description Diagnosis Connector Connector...
Page 33: Electrical Schematics
MC3000, MC4000) MC4000) NOTE: The electrical schematic illustrates all possible NOTE: NOTE: wiring expansions in a ProMix PD2K system; models MC1000, MC2000, and MC4000. Some components shown are not included with all systems. NOTE: See NOTE: NOTE: Optional Cables and Modules, page 46 a list of cable options.
Page 34 Electrical Schematics Figure 19 Electrical Schematic, Sheet 2, Part 1 CONTINUED ON THE NEXT PAGE 3A2800K...
Page 35 Electrical Schematics Figure 20 Electrical Schematic, Sheet 2, Part 2 CONTINUED ON THE NEXT PAGE 3A2800K...
Page 36 Electrical Schematics Figure 21 Electrical Schematic, Sheet 3 * May be unused in some configurations. CONTINUED ON THE NEXT PAGE 3A2800K...
Page 37 Electrical Schematics Figure 22 Electrical Schematic, Sheet 3, Alternate Configuration for Catalyst Change Control CONTINUED ON THE NEXT PAGE 3A2800K...
Page 38 Electrical Schematics Figure 23 Electrical Schematic, Sheet 3, Hazardous Location CONTINUED ON THE NEXT PAGE 3A2800K...
Page 39 Electrical Schematics Figure 24 Electrical Schematic, Sheet 4 3A2800K...
Page 40: Mc3002, Mc4002)
MC3002, MC4002) MC4002) NOTE:The electrical schematic illustrates all possible NOTE: NOTE: wiring expansions in a ProMix PD2K system; models MC1002, MC2002, MC3002, and MC4002. Some components shown are not included with all systems. NOTE: See NOTE: NOTE: Optional Cables and Modules, page 46 a list of cable options.
Page 41 Electrical Schematics UNUSED UNUSED UNUSED CABLE (121227) CABLE CABLE A WI (121227) (121001) 16T072 GA TEW A Y INTEGRA T ION GCA M ODULE (24R9 10) GA TEWA Y 1 2 3 4 5 1 2 3 4 5 CAN IS BOARD (NON IS) EFCM (IS)
Page 42 Electrical Schematics BLACK AIR FLOW SWITCH 1 WHITE AIR FLOW SWITCH 2 GREEN SOL VENT FLOW SW . 1 (120278) LEFT BRKT SOL VENT FLOW SW . 2 (120278) LEFT BRKT SOL VENT FLOW SW . 3 (120278) RIGHT BRKT AIR CONTROL M ODULE (26A231) GCA M ODULE SOL VENT FLOW SW .
Page 43 Electrical Schematics FROM CA N I S BOARD (24M 485) CABLE (15V20 6 ) 1 2 3 4 5 COLOR CHANGE MOD ULE 1 MAN IFOL D MAN IFOL D (COLORS +24VDC FLUSH DUM P 1 THRU 8) +24VDC +24VDC COL OR 1 COL OR 1 +24VDC...
Page 44 Electrical Schematics FROM CAN IS BOARD (24M 485) CABLE (16V429) NON-HAZARDOUS LOCA TION HAZARDOUS LOCA TION 1 2 3 4 5 COLOR CHANGE M ODULE 7 M ANIFOLD M ANIFOLD (COLORS BLACK +12VDC CA TAL YST FLUSH COLOR FLUSH 33 THRU 40) BLACK +12VDC +12VDC...
Page 45 Electrical Schematics CA TAL YST CHANGE MODUL E 6 M ANIFOLD M ANIFOLD (CA TAL YST +24VDC 3 THRU 4) DUM P FLUSH +24VD C +24VDC CA TAL YST 3 CA TAL YST 3 +24VD C +24VDC CA TAL YST 4 CA TAL YST 4 +24VD C UNUSED...
Page 46 Electrical Schematics Optional Cables Cables and and Modules Modules Optional Optional Cables Modules NOTE: NOTE: NOTE: The total length of all cable used in the system must not exceed 150 ft (45 m). See the Electrical Schematics, page Accessory Tool Tool Kit Accessory Accessory...
Page 47: Awi)
Electrical Schematics Communications Options Options (for (for PLC Communications Communications Options (for 2. If you are upgrading to an automatic system AND AWI: and AWI) AWI) AWI) a. 24W829, CGM Kit for PD2K 1. If you are upgrading to an automatic system: b.
Page 48: Repair
Repair Repair Repair Repair Before Servicing Servicing Before Before Servicing 1. Flush the system as explained in your PD2K Operation Manual if service time may exceed pot life time. Follow the Pressure Relief Procedure, page 49 before servicing fluid components. 2.
Page 49 Repair Pressure Relief Relief Procedure Procedure Pressure Pressure Relief Procedure With Color Color Change Change With With Color Change NOTE: NOTE: The following procedure relieves all fluid and NOTE: air pressure in the system. Follow the Pressure Pressure Relief Pressure Relief Procedure Relief Procedure...
Page 50: (Adm)
Repair Repairing the the Advanced Advanced Display Display Module Module (ADM) (ADM) Repairing Repairing Advanced Display Module (ADM) To replace the Advanced Display Module, disconnect 3. Insert and press token (T) firmly into slot. the cable from the module and remove the module NOTE: There is no preferred orientation of the NOTE: NOTE:...
Page 51: Servicing The Control Box
Repair Servicing the the Control Control Box Servicing Servicing Control Replacing Replacing Replacing the the Isolation Isolation Board Isolation Board Board NOTICE NOTICE NOTICE To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately.
Page 52 Repair Replacing Replacing the Replacing the Barrier Barrier Barrier Board Board Board NOTICE NOTICE NOTICE To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately. To avoid electrical component damage, remove all system power before plugging any connectors.
Page 53 Repair Replacing the the EFCM EFCM Control Control Module Module Replacing Replacing EFCM Control Module 8. Load the software. NOTICE NOTICE NOTICE Install Key Token or Upgrade Token, page To avoid damaging the circuit boards when 9. Turn on the control box power switch. Check that servicing the control box, wear Part No.
Page 54 Repair Replacing the the 24 24 VDC VDC Power Power Supply Supply Replacing Replacing Power Supply 9. Turn on the control box power switch. NOTICE NOTICE NOTICE NOTE: NOTE: NOTE: The green LED on the barrier board (106), To avoid damaging the circuit boards when the green power LED on the EFCM module (139), servicing the control box, wear Part No.
Page 55 Repair Replacing the the 48 48 VDC VDC Pump Pump Power Power Supply Supply Replacing Replacing Pump Power Supply 9. Turn on the control box power switch. Press NOTICE NOTICE NOTICE To avoid damaging the circuit boards when to turn pump power on. servicing the control box, wear Part No.
Page 56 Repair Replacing a a a Pump Pump Control Control Module Module Replacing Replacing Pump Control Module 9. Reinstall the cover (117) and tighten the screws NOTICE NOTICE NOTICE (124). To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately.
Page 57 Repair Replacing the the Line Line Filter Filter Replacing Replacing Line Filter NOTICE NOTICE NOTICE To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately. To avoid electrical component damage, remove all system power before plugging any connectors.
Page 58 Repair Replacing the the Power Power Switch Switch Replacing Replacing Power Switch 7. Reinstall the cover (117) and tighten the screws NOTICE NOTICE NOTICE (124). To avoid damaging the circuit boards when 8. Turn on power at the main circuit breaker. servicing the control box, wear Part No.
Page 59 Repair Replacing the the Air Air Flow Flow Switch Switch Replacing Replacing Flow Switch 8. Turn on power at the main circuit breaker. NOTICE NOTICE NOTICE 9. Turn on the control box power switch. To avoid damaging the circuit boards when servicing the control box, wear Part No.
Page 60 Repair Servicing the the Fluid Fluid Section Section Servicing Servicing Fluid Section Removing Removing Removing a a a Pump Pump Pump Installing Installing a a a Pump Installing Pump Pump 1. Slide the pump into the mounting bracket (4). Tighten the jam nuts to secure. 2.
Page 61 Repair Replacing a a a Solenoid Solenoid Replacing Replacing Solenoid NOTICE NOTICE NOTICE To avoid damaging the circuit boards when servicing the control box, wear Part No. 112190 grounding strap on your wrist and ground appropriately. To avoid electrical component damage, remove all system power before plugging any connectors.
Page 62 Repair Replacing a a a Fan Replacing Replacing 1. Follow the steps in Before Servicing, page 2. Remove the screws (56) holding the cover (8) to the front of the unit. 3. Loosen the screws (124) and remove the enclosure cover (117). NOTICE NOTICE NOTICE...
Page 63 Repair Replacing the the Solvent Solvent Flow Flow Switch Switch Replacing Replacing Solvent Flow Switch the EFCM of each remote solvent flow switch. 1. Follow the steps in Before Servicing, page Table Table 8 8 8 PD3K+ Table PD3K+ Solvent PD3K+ Solvent Flow Solvent...
Page 64: Parts
Parts Parts Parts Parts Proportioner Parts Parts (Standard (Standard Models) Models) Proportioner Proportioner Parts (Standard Models) Part No. No. MC1000 MC1000 Low Low Pressure Pressure Proportioner Proportioner Part No. No. MC3000 MC3000 Acid Acid Low Low Pressure Pressure Proportioner Proportioner Part Part MC1000...
Page 65: Models)
Parts Part Part Part No. No. MC1000 MC1000 MC1000 Low Low Pressure Pressure Proportioner Pressure Proportioner Proportioner Part Part Part No. No. MC2000 MC2000 MC2000 High High Pressure High Pressure Proportioner Pressure Proportioner Proportioner Part Part Part No. No. MC3000 MC3000 MC3000 Acid Acid Low...
Page 66 Parts Part Part Part Description Description Description Part Part Part Description Description Description — — — — — — WASHER; 3/8 TUBE, nylon, red; for control air to turn — — — SCREW, cap, hex valves off; 5/32 in. (4 head;...
Page 67 Parts Proportioner Parts Parts (Dual (Dual Panel Panel Models) Models) Proportioner Proportioner Parts (Dual Panel Models) Part Part Part No. No. MC1002 MC1002 MC1002 Low Low Pressure Pressure Proportioner Pressure Proportioner Proportioner Part Part Part No. No. MC2002 MC2002 MC2002 High High Pressure High Pressure Proportioner...
Page 68: Solenoid Manifold Parts
Parts Part Part Part No. No. MC1002 MC1002 MC1002 Low Low Pressure Pressure Proportioner Pressure Proportioner Proportioner Part Part Part No. No. MC2002 MC2002 High MC2002 High High Pressure Pressure Proportioner Pressure Proportioner Proportioner Part No. No. MC4002 MC4002 Acid Acid High High Pressure Pressure Proportioner...
Page 69 Parts Part Part Part Description Description Description Part Part Part Description Description Description — — — — — — WASHER; 3/8 TUBE, nylon, red; for control air to — — — SCREW, cap, hex turn valves off; 5/32 head; 3/8–16 x 2.75 in.
Page 70 Parts Control Box Box Parts Parts (Standard (Standard Models) Models) Control Control Parts (Standard Models) Electrical Electrical Electrical Control Control Control Box 3A2800K...
Page 71 Parts Electrical Electrical Electrical Control Control Control Box Box (continued) (continued) (continued) Part Description Part Description Part Part Description Description Part Part Description Description — — — — — — ENCLOSURE BRACKET, board — — — PANEL, back 24M485 BOARD, isolation, IS 24T769 POWER SUPPLY;...
Page 72 Parts Part Part Part Description Description Description Part Part Part Description Description Description — — — — — — CONNECTOR, bar, SCREW, machine, pan ground head; 10–32 x 0.25 in. — — — (6 mm) SCREW, ground; M5 x — — — SCREW, machine, pan —...
Page 73 Parts Control Box Box Parts Parts (Dual (Dual Panel Panel Models) Models) Control Control Parts (Dual Panel Models) Electrical Electrical Electrical Control Control Control Box 3A2800K...
Page 74 Parts Electrical Electrical Electrical Control Control Control Box Box (continued) (continued) (continued) Part Description Part Description Part Part Description Description Part Part Description Description — — — — — — ENCLOSURE BRACKET, board — — — PANEL, back 24M485 BOARD, isolation, IS 26A189 POWER SUPPLY;...
Page 75 Parts Part Part Part Description Description Description Part Part Part Description Description Description — — — — — — CONNECTOR, bar, SCREW, machine, pan ground head; 10–32 x 0.25 in. — — — (6 mm) SCREW, ground; M5 x — — — SCREW, machine, pan —...
Page 76 Parts Solenoid Manifold Manifold Parts Parts Solenoid Solenoid Manifold Parts Part Description Part Part Description Description Part Part Part No. No. 24T772 24T772 Solenoid 24T772 Solenoid Solenoid Manifold Manifold Manifold — — — PLATE — — — MANIFOLD — — — SCREW, cap, socket head;...
Page 77: Repair Kits And Accessories
24T764 50 ft (15.2 m) Fluid Whip Whip Hoses Hoses Fluid Fluid Whip Hoses Select a fluid whip hose from the following table. Always use Graco hoses. Application Hose Part Part No. No. Hose Hose I.D. I.D. Length Material Maximum Fluid...
Page 78 Repair Kits and Accessories Mix At At At Belt Belt Manifold Manifold Kits Kits Belt Manifold Kits Mix Manifold Manifold Description Description Description Maximum Maximum Fluid Maximum Fluid Fluid Working Working Working Pressure Pressure Pressure Manifold 24R991 Low pressure mix manifold 300 psi (2.1 MPa, 21 bar) 24R992 High pressure mix manifold...
Page 79: Spray Guns
Repair Kits and Accessories Color and and Catalyst Catalyst Change Change Kits Kits Color Color Catalyst Change Kits Table Table Table 13 13 . . . Low Low Pressure Pressure Color/Catalyst Pressure Color/Catalyst Change Color/Catalyst Change Kits Change Kits Kits Table Table 14 Table...
Page 80: Communication Kits
Repair Kits and Accessories Pump Expansion Expansion Kits Kits Communication Kits Kits Pump Pump Expansion Kits Communication Communication Kits Kit Part Part Part No. Kit Description Description Description Kit Part Part No. Part Kit Description Description Description Low Pressure Pressure Pumps Pumps (300 (300 psi psi [2.068...
Page 81: Technical Specifications
Technical Specifications Technical Specifications Specifications Technical Technical Specifications Positive Positive Positive Displacement Displacement Displacement U.S. U.S. U.S. Metric Metric Metric Proportioner Proportioner Proportioner Maximum fluid working pressure: MC0500 and MC0502 Systems 300 psi 2.1 MPa, 21 bar with Low-Pressure Pumps MC0500 and MC0502 Systems 1500 psi 10.5 MPa, 105 bar...
Page 82 Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.

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