Siemens SIMATIC ET 200AL System Manual

Distributed i/o system

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Edition

12/2023

SYSTEM MANUAL

SIMATIC

ET 200AL

ET 200AL Distributed I/O System

support.industry.siemens.com

Summary of Contents for Siemens SIMATIC ET 200AL

Page 1 Edition 12/2023 SYSTEM MANUAL SIMATIC ET 200AL ET 200AL Distributed I/O System support.industry.siemens.com...
Page 2 Introduction Safety instructions SIMATIC Industrial cybersecurity ET 200AL Distributed I/O system New properties/functions System Manual System overview Application planning Mounting Connecting Configuring Configuration control (option handling) Commissioning Maintenance Technical specifications Safety-related shutdown of ET200AL standard modules Dimension drawings 12/2023 A5E31861578-AL Continued on next page...
Page 3 Continued Accessories/spare parts ET 200AL Distributed I/O system System Manual...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5 Table of contents Introduction............................Introduction........................Siemens Industry Online Support..................11 Industry Mall........................11 ET 200AL Guide........................ 12 1.4.1 Information classes ET 200AL.................... 12 1.4.2 Basic tools........................1.4.3 S7 Failsafe Configuration Tool (S7-FCT)................15 1.4.4 SIMATIC Technical Documentation..................15 Safety instructions..........................18 Warnings in this document....................
Page 6 Hardening measures......................30 3.7.2 Secure configuration......................30 3.7.3 Handling of sensitive data....................31 3.7.4 Regular firmware updates....................31 3.7.5 Notifications about security vulnerabilities (Siemens Security Advisories)......31 3.7.6 Data backup........................3.7.7 Security checks......................... 32 3.7.8 Secure decommissioning....................32 3.7.8.1 Securely removing data....................
Page 7 Table of contents Additional rules and regulations for the operation of the ET 200AL with fail-safe mod ..ules 8.2.1 Safety extra-low-voltage (SELV, PELV) for fail-safe modules..........60 8.2.2 Requirements for sensors and actuators for fail-safe modules..........61 8.2.3 Crosstalk of digital input/output signals................62 Operation of the ET 200AL on grounded/non-grounded infeed..........
Page 8 Table of contents 11.5 Identification and maintenance data................. 118 11.5.1 Reading out and entering I&M data................... 118 11.5.2 Data record structure for I&M data..................119 Maintenance............................122 12.1 Replacing modules......................122 12.2 Firmware update......................124 12.3 Resetting interface module to factory settings..............125 12.4 Reactions to errors of the F module...................
Page 9 Standards You can find a dated reference to the respective standards or the EC Declaration of Conformity on the Internet (https://support.industry.siemens.com/cs/ww/en/ps/14245/cert?ct=444&ci=526). Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 10 Log onto Industry Online Support. Follow the links below and click on "Email on update" on the right-hand side in each case: • SIMATIC S7-300/S7-300F (https://support.industry.siemens.com/cs/ww/en/ps/13751) • SIMATIC S7-400/S7-400H/S7-400F/FH (https://support.industry.siemens.com/cs/ww/en/ps/13828) • SIMATIC WinAC RTX (F) (https://support.industry.siemens.com/cs/ww/en/ps/13915) • SIMATIC S7-1500/SIMATIC S7-1500F (https://support.industry.siemens.com/cs/ww/en/ps/13716) • SIMATIC S7-1200/SIMATIC S7-1200F (https://support.industry.siemens.com/cs/ww/en/ps/13683) •...
Page 11 This information is provided by the Siemens Industry Online Support in the Internet (https://www.siemens.com/automation/service&support). Industry Mall The Industry Mall is the catalog and order system of Siemens AG for automation and drive solutions on the basis of Totally Integrated Automation (TIA) and Totally Integrated Power (TIP).
Page 12 This arrangement enables you to access the specific content you require. You can download the documentation free of charge from the Internet. (https://support.industry.siemens.com/cs/ww/en/view/109742667) Basic information The System Manual describes in detail the configuration, installation, wiring and commissioning of the SIMATIC ET 200AL distributed I/O system.
Page 13 Manual Collection ET 200AL The Manual Collection contains the complete documentation on the SIMATIC ET 200AL distributed I/O system gathered together in one file. You can find the Manual Collection on the Internet. (https://support.industry.siemens.com/cs/ww/en/view/95242965) 1.4.2 Basic tools Tools The tools described below support you in all steps: from planning, over commissioning, all the way to analysis of your system.
Page 14 You can find SIEMENS PRONETA Basic on the Internet: (https://support.industry.siemens.com/cs/ww/en/view/67460624) SIEMENS PRONETA Professional is a licensed product that offers you additional functions. It offers you simple asset management in PROFINET networks and supports operators of automation systems in automatic data collection/acquisition of the components used through various functions: •...
Page 15 Online Support: Industry Online Support International https://support.industry.siemens.com/cs/ww/en/view/109742705 Watch this short video to find out where you can find the overview directly in Siemens Industry Online Support and how to use Siemens Industry Online Support on your mobile device: Quick introduction to the technical documentation of automation products per video ( https://support.industry.siemens.com/cs/us/en/view/109780491...
Page 16 You configure your own download package with a few clicks: • Product images, 2D dimension drawings, 3D models, internal circuit diagrams, EPLAN macro files • Manuals, characteristics, operating manuals, certificates • Product master data You can find "mySupport" on the Internet. (https://support.industry.siemens.com/My/ww/en) Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 17 The application examples support you with various tools and examples for solving your automation tasks. Solutions are shown in interplay with multiple components in the system - separated from the focus on individual products. You can find the application examples on the Internet. (https://support.industry.siemens.com/cs/ww/en/ps/ae) Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 18 Safety instructions Warnings in this document You can find explanations of the warnings used in this document in the "Legal information" section. Safety-related symbols for IP65/IP67 modules The following table contains an explanation of the symbols located on your IP65/67 modules, their packaging or in the accompanying documentation.
Page 19 Safety instructions 2.5 Target group and personnel qualifications Symbol Meaning Note that a 230 V device can be exposed to electrical voltages which can be danger ous. ANSI Z535.2 Note that a device of Protection Class III may only be supplied with a protective low voltage according to the standard SELV/PELV.
Page 20 Safety instructions 2.7 Working on electrical parts Personal protective equipment The personal protective equipment depends on the activity and is determined by the operator. To avoid material damage during packing, unpacking and installation activities we recommend: • ESD wrist strap •...
Page 21 Safety instructions 2.8 Residual risks Residual risks Despite all the technical and procedural risk reductions that have been carried out, not all dangers can be avoided. The following sections describe these residual risks and measures to avoid them. 2.8.1 Live parts Electrocution on contact with live parts leads to life-threatening injuries (death).
Page 22 Safety instructions 2.8 Residual risks 2.8.3 Overheating Smoke development and fire due to overheating of module and cables result in burns and life-threatening injuries (death). To avoid overheating: • Ensure the correct installation position. • Ensure sufficient air supply (e.g. maintain mounting clearances). •...
Page 23 Safety instructions 2.10 Material damage Behavior in case of emergency • Force EMERGENCY OFF When the safe operating state has been restored: • Unlock the EMERGENCY OFF mechanism. • The person responsible for the system ensures that the system starts up in a controlled and defined manner.
Page 24 Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customers' exposure to cyber threats.
Page 25 Introduction (Page 9) section. Set up notification of security updates To receive notifications about security updates, proceed as follows: 1. Register with mySiePortal (https://sieportal.siemens.com/en-ww/home). 2. Enter the keyword "Security" in the search engine. 3. Choose the "Search in Knowledge base" option.
Page 26 Integrated security concept and security strategies 3.4.1 Comprehensive security concept "Defense in Depth" With Defense in Depth, Siemens provides a multi-layer security concept that offers industrial plants comprehensive and far-reaching protection in accordance with the recommendations of the IEC 62443 international standard.
Page 27 Industrial cybersecurity 3.4 Integrated security concept and security strategies Siemens will provide you with information and support. Subscribe to the RSS feed (https://www.siemens.com/cert) for vulnerabilities. Register with mySiePortal (https://sieportal.siemens.com/en-ww/home) and create filters to be notified when important information is published. Consider using Siemens Cybersecurity Services.
Page 28 Industrial cybersecurity 3.5 Operational application environment and security assumptions Consideration of the risks posed by cyber attacks in the Threat and Risk Assessment (TRA) Make an inventory of all software, hardware, and infrastructure devices, in order to identify risks to the location or organization. Incident response procedures must be incorporated into all IT and manufacturing processes.
Page 29 3.5 Operational application environment and security assumptions 3.5.2 Requirements for the operational application environment and security assumptions Siemens recommends the following security measures: • Conducting a threat and risk assessment (as part of security management) • Network security concepts – Network segmentation –...
Page 30 Security properties of the devices The security properties of the individual devices are listed in the Equipment Manuals. Secure operation of the system This section describes measures recommended by Siemens to protect your system from manipulation and unauthorized access. 3.7.1...
Page 31 Siemens ProductCERT If Siemens identifies or fixes security gaps (Vulnerabilities) in the products, this will be published in the Security Advisories. You can find the documents for SIMATIC on the following Siemens AG Web page: Siemens ProductCERT and Siemens CERT (https://new.siemens.com/global/en/products/services/cert.
Page 32 – Measures – Availability – Etc. • Report possible vulnerabilities yourself at (https://new.siemens.com/global/en/products/services/cert.html#ContactInformation) Set up an RSS feed to receive notifications about security-related topics. 3.7.6 Data backup Secure your configuration and parameter settings so that you can quickly restore this data if needed.
Page 33 Industrial cybersecurity 3.7 Secure operation of the system 3.7.8.1 Securely removing data Before disposing of components of your automation system, you should securely delete all data from the storage media of these components. How to securely delete data from the devices so that it cannot be recovered is described below.
Page 34 Industrial cybersecurity 3.9 Secure operation of interface modules For more information on resetting the interface module to factory settings, refer to the section Resetting an interface module to factory settings (Page 125). NOTE TIA Portal V19 Only the communication parameters will be securely deleted on "Reset to factory settings" with the "Delete I&M data"...
Page 35 Industrial cybersecurity 3.9 Secure operation of interface modules Principle The interface module calculates checksums based on its used data and the supplied data from the associated modules, such as parameter settings, IP address, device name, MAC address and I&M data. The interface module stores the checksums in the I&M4 data area. A CRC (Cyclic Redundancy Check) is always the same for a specific, unchanged memory content.
Page 36 Firmware updates for interface modules starting from article number 6ES7157-1MA00-0AB0 include a digital signature. The digitally signed firmware update files are available for download on the Siemens Support Web page. The interface module verifies the authenticity and integrity of the firmware update file before installation using the digital signature with standardized asymmetric cryptography methods.
Page 37 In case of firmware update rejection, proceed as follows: 1. Verify if the firmware update file you are using comes from a secure source. 2. Download the firmware again from the Siemens Support website. 3. Repeat the firmware update.
Page 38 New properties/functions What's new in Edition 11/2023 of the ET 200AL System Manual compared with Edition 12/2022? What's new? What are the customer benefits? Where can I find the informa tion? New con General security instructions The section contains a compilation of general Section Safety instructions (Page tents security instructions for the ET 200AL distrib...
Page 39 System overview What is the SIMATIC ET 200AL distributed I/O system? SIMATIC ET 200AL The SIMATIC ET 200AL distributed I/O system is a scalable and highly flexible, distributed I/O system for connecting process signals to a higher-level control system with a field bus. The MultiFieldbus (MF) supports the following communication protocols: •...
Page 40 System overview 5.1 What is the SIMATIC ET 200AL distributed I/O system? Customer benefits of the system Figure 5-1 ET 200AL benefits Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 41 System overview 5.1 What is the SIMATIC ET 200AL distributed I/O system? Area of application The SIMATIC ET 200AL distributed I/O system is especially well suited for use in tight spaces, moving applications and for assembly and handling technology. Thanks to its scalable construction, you have the option to precisely customize its configuration to your on site needs.
Page 42 System overview 5.1 What is the SIMATIC ET 200AL distributed I/O system? Configuration example The figure below shows a configuration example of the SIMATIC ET 200AL distributed I/O system with a PROFINET interface module. ① Interface module (PROFINET) ② Fail-safe digital input / digital output module ③...
Page 43 Safety Integrated Safety Integrated is the integrated safety concept for automation and drive technology from Siemens. Proven technologies and systems from automation technology are used for safety systems. Safety Integrated includes the complete safety sequence, ranging from sensor, actuator and fail-safe modules right through to the controller, including safety-related communication via standard fieldbuses.
Page 44 System overview 5.2 What are fail-safe automation systems and fail-safe modules? Use in SIMATIC Safety F-systems The fail-safe ET 200AL modules can be used with STEP 7 Safety Advanced from V17 with PROFINET and direct ET connection configurations together with an F‑CPU. The fail-safe modules can only be used in safety mode.
Page 45 System overview 5.3 Components Components Components of the ET 200AL distributed I/O system The following table shows and explains the function of the most important components of the ET 200AL distributed I/O system. Table 5-2 Components of the ET 200AL distributed I/O system Components Function View Interface module for MultiFieldbus...
Page 46 System overview 5.3 Components Components Function View Bus cable and M8 connector for The bus cable creates the bus connection ET‑Connection between the modules Power cable and M8 connector for The power cable provides power to the modules power supply Stripping tool ET-Connection The stripping tool is used to strip the ET-Connection bus cable...
Page 47 Application planning Hardware configuration Mechanical maximum configuration The following tables show the rules of the mechanical configuration. As soon as one of the following rules applies, the maximum configuration has been reached. Table 6-1 Maximum mechanical configuration - on ET 200AL interface module Properties Rule (max.) Interface...
Page 48 Application planning 6.2 Configuration variants with ET-Connection Electrical maximum configuration The number of usable I/O modules of a potential group is limited by the following points: • Power requirements of the I/O modules • Power requirements of the components supplied via these I/O modules The maximum infeed current of the I/O modules is 4 A with 1L+ supply voltage (non- switched) and 2L+ load voltage (switched).
Page 49 Application planning 6.2 Configuration variants with ET-Connection ET-Connection1 and ET-Connection2 The figure below shows a configuration in the IP65/IP67 environment with two ET-Connection lines Figure 6-2 ET 200AL with ET-Connection1 and ET-Connection2 Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 50 Application planning 6.2 Configuration variants with ET-Connection 6.2.2 Hybrid configuration ET 200AL/ET 200SP with ET-Connection Hybrid configuration ET 200AL and ET 200SP You have the possibility to integrate standard and fail-safe I/O modules of the distributed I/O systems ET 200AL (IP65/IP67) into a configuration of the distributed I/O system ET 200SP (IP20).
Page 51 Details on the hybrid configuration are available here (https://support.industry.siemens.com/cs/de/en/view/100300517). Procedure Watch video sequence (https://support.industry.siemens.com/cs/ww/en/view/95886672) Proceed as follows to put together a multi-tier configuration: 1. Mount the BaseUnit BU-Send directly to the right of the ET 200SP interface module or the ET 200SP CPU.
Page 52 Mounting Basics Introduction All the modules of the ET 200AL distributed I/O system are designed for the degree of protection IP65/IP67. This means that you can directly mount this system in your plant. Installation position You can mount the ET 200AL distributed I/O system in any position. Minimum clearances At ambient temperatures of 50 °C or higher, please ensure that the module is mounted at a distance of least 1 cm from an adjacent module or another device.
Page 53 Mounting 7.2 Mounting modules Mounting modules Introduction The modules of the ET 200AL distributed I/O system are designed for installation on a level, firm surface. Thanks to the axisymmetrical drill holes in the modules, you have the option to fasten the modules on an aluminum profile using tee nuts.
Page 54 • The distance between the top and bottom drill hole is identical for all modules. Mounting interface module and 45 mm I/O modules (front) Watch video sequence (https://support.industry.siemens.com/cs/ww/en/view/95886672) The interface modules and the 45 mm I/O modules have an attachment point on top and on the bottom.
Page 55 7.2 Mounting modules Mounting 30 mm I/O modules (front or side) Watch video sequence (https://support.industry.siemens.com/cs/ww/en/view/95886672) The 30 mm I/O modules have an attachment point on top and on the bottom. You also have the option of fastening the 30 mm I/O modules at the side. When fastening them at the side, you must use the supplied spacers.
Page 56 Mounting 7.2 Mounting modules Fastening for cable ties All module of the ET 200AL distributed I/O system have an integrated attachment point for cable ties. The attachment points are found on all four corners of the modules. The figure below shows the top left attachment point for 2.5 mm wide cable ties for fastening the cables.
Page 57 Connecting Rules and regulations for operation Introduction Depending on the area of application, the ET 200AL distributed I/O system, as a component of plants and systems, requires that special rules and specifications be followed. This section gives an overview of the most important rules to be followed for integration of the ET 200AL distributed I/O system in a plant or in a system.
Page 58 If there is a danger due to overvoltages, you must take lightning protection measures for internal lightning protection (e.g. lightning protection elements. You will find additional information in the Designing interference-free controllers (https://support.industry.siemens.com/cs/ww/en/view/59193566) function manual). • For 24 V DC supply: Ensure that there is a safe (electrical) separation of low voltage (SELV/PELV) according to IEC 61010-2-201 or IEC 60950-1.
Page 59 • For signal and bus cables, you must ensure that a wire/cable breakage or a cross-wire does not lead to undefined states of the plant or system. Reference Additional information can be found in the function manual Designing interference-free con trollers (https://support.industry.siemens.com/cs/ww/en/view/59193566). Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 60 To meet the product standard for burner controls (EN 298), the wiring must be equipped with external protection against coupled surge voltages caused by lightning. Further information on this can be found in the function manual Designing interference-free controllers (https://support.industry.siemens.com/cs/ww/en/view/59193566). Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 61 Connecting 8.2 Additional rules and regulations for the operation of the ET 200AL with fail-safe modules 8.2.2 Requirements for sensors and actuators for fail-safe modules General requirements for sensors and actuators Note the following important warning regarding safety-related use of sensors and actuators: WARNING Note that instrumentation with sensors and actuators bears a considerable safety responsibility.
Page 62 Connecting 8.2 Additional rules and regulations for the operation of the ET 200AL with fail-safe modules The minimum duration of sensor signals for F-modules with inputs depends on the configured input delay, the parameters of the short circuit test of the sensor supplies, and the configured discrepancy behavior for 1oo2 evaluation.
Page 63 Connecting 8.3 Operation of the ET 200AL on grounded/non-grounded infeed Note that an inductive load connected to the F-DQ channels can induce coupling of a strong magnetic field. Remedy: • Separate the inductive loads spatially or shield against the magnetic field. •...
Page 64 Connecting 8.3 Operation of the ET 200AL on grounded/non-grounded infeed Configuring ET 200AL with grounded reference potential When configuring the ET 200AL distributed I/O system with grounded reference potential, occurring interference currents are discharged into functional earth. The connections must be externally connected (connection between 1M and FE). Configuring ET 200AL with ungrounded reference potential When configuring the ET 200AL distributed I/O system with non-grounded reference potential, occurring interference currents are discharged via an internal RC network to...
Page 65 Connecting 8.3 Operation of the ET 200AL on grounded/non-grounded infeed Components and protective measures Various components and protective measures are stipulated for setting up a complete plant. The types of components and the degree to which the protective measures are mandatory depend on the IEC regulation that applies to your plant setup.
Page 66 Connecting 8.4 Electrical configuration of the ET 200AL Electrical configuration of the ET 200AL Electrical isolation When electrically configuring the ET 200AL distributed I/O system, there is electrical isolation between: • Load voltage 2L+ and all other switching parts • Communication interfaces (PROFINET/PROFIBUS) of the interface modules and all other switching parts •...
Page 67 Connecting 8.4 Electrical configuration of the ET 200AL Figure 8-3 Potential conditions of the ET 200AL distributed I/O system (Part 2) Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 68 Connecting 8.4 Electrical configuration of the ET 200AL Figure 8-4 Potential conditions of the ET 200AL distributed I/O system (Part 3) Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 69 Connecting 8.4 Electrical configuration of the ET 200AL Connection of a digital output with a digital input NOTICE Pay attention to the potential group When a digital output is connected to a digital input, pay attention to the potential groups. Depending on the configuration, 1M and 2M may then be connected, resulting in elimination of the electrical isolation between 1L+ and 2L+.
Page 70 Connecting 8.5 Connecting ET 200AL to functional earth The figure below shows a configuration with a new voltage infeed for the modules. The different potential groups have a gray background. Figure 8-5 Wiring of the power supply Reference You will find additional information on electrical configuration and the voltage drop in the section Connecting cables for ET 200AL (Page 74).
Page 71 Connecting 8.5 Connecting ET 200AL to functional earth 8.5.1 Mounting ET 200AL modules on conductive substrate Requirement Conductive substrate for mounting of the module Required tools To connect to functional earth, you need the following tools: • Screwdriver Required accessories: To connect to functional earth, you need the following accessories: •...
Page 72 Connecting 8.5 Connecting ET 200AL to functional earth 8.5.2 Mounting ET 200AL modules on non-conductive substrate Requirement Conductive substrate for mounting of the module Required tools To connect to functional earth, you need the following tools: • Screwdriver • Stripping tool •...
Page 73 Connecting 8.5 Connecting ET 200AL to functional earth Mounting To connect modules of the ET 200AL distributed I/O system to functional earth, proceed as follows: 1. Drill two fastening holes. 2. Strip the grounding cable. 3. Fasten the cable lug to the grounding cable. 4.
Page 74 Connecting 8.6 Connecting cables for ET 200AL Connecting cables for ET 200AL Impact of cable length on the supply voltage When wiring your configuration, you must take into account the impact of the cable length on the supply voltage of the ET 200AL distributed I/O system. CAUTION Pay attention to maximum incoming currents For each power supply (1L+, 2L+), you can feed in a maximum of 4A.
Page 75 Connecting 8.7 Wiring Wiring Connection Connect all cables to the front side of the modules: • Supply voltage and ET-Connection to the 4-pin M8 round sockets and M8 round connectors • Signal lines to the 3-pin M8 or 4/5-pin M12 round sockets •...
Page 76 Connecting 8.7 Wiring Accessories required for the connection of ET-Connection You need the following accessories: • ET-Connection cables • 4-pin M8 connection plug NOTE ET-Connection cables When connecting ET-Connection use only the offered cables. Connecting M8 plugs To connect M8 plugs, proceed as follows: 1.
Page 77 Pin assignment of the sockets The pin assignment of the sockets can be found in the manuals for the interface modules (https://support.industry.siemens.com/cs/ww/en/ps/14246/man) and I/O modules (https://support.industry.siemens.com/cs/ww/en/ps/14247/man) in the section on pin assignment and on the side surface of the module. Distributed I/O system...
Page 78 Connecting 8.7 Wiring Y-cable The Y-cable allows you to connect two actuators or sensors to the inputs or outputs. The use of a Y-cable is particularly recommended when two channels are occupied for each socket of an I/O device. The Y-cable distributes the channels to two circular connectors. •...
Page 79 Inverted Y-cable The inverted Y-cable enables the connection of fail-safe inputs and a fail-safe output to an I/O device (for example a Siemens SIRIUS safety position switch with interlock) with only one cable. You can find details about connection in the respective user manual of the product.
Page 80 Connecting 8.8 ET 200AL marking ET 200AL marking 8.8.1 Factory markings Introduction For better orientation, the ET 200AL distributed I/O system is identified using various markings which will help you when configuring and connecting the modules. Marking of the interfaces The interfaces of the modules are factory-labeled. The table below shows the labeling of the interfaces.
Page 81 Connecting 8.8 ET 200AL marking 8.8.2 Optional markings Introduction In addition to the factory markings, there are also optional possibilities for labeling and/or identifying interfaces and modules on the ET 200AL distributed I/O system. Identification label The identification labels come with each module as strips and can be machine-printed. A strip has 10 identification labels measuring 10 x 5 mm in the color RAL9016.
Page 82 Connecting 8.8 ET 200AL marking 8.8.3 Mounting identification labels Introduction This section describes how to mount or remove identification labels. Required tools You need a screwdriver with 3 mm blade width (only to remove identification labels). Mounting procedure To mount an identification label, proceed as follows: 1.
Page 83 Configuring Introduction You configure and assign parameters for the ET 200AL distributed I/O system (interface modules and I/O modules) using STEP 7 or the configuration software of another manufacturer. Requirements Table 9-1 Configuration software and requirements Configuration software Requirements Installation information STEP 7 (TIA Portal) as of V19 for •...
Page 84 STEP 7 as of V5.5 SP4 for all IO • PROFINET IO, PROFIBUS DP: modules as of Support Package HSP 0260 STEP 7 (TIA Portal) as of V13 • PROFINET IO Update 3 GSD file: GSDML-Vx.y-Siemens- ET200AL-"Date in format yyyymm Software of third-party manufac Manufacturer documenta dd".xml turer tion (https://support.industry.siemens. com/cs/ww/en/view/92346477) for example: GSDML-V2.31-Siemens-...
Page 85 Configuring Configuring - MultiFieldbus maximum configuration Each of the connections for ET-Connection occupies a slot in the configuration. The slots for ET-Connection1 and ET-Connection2 are pre-defined statically in the GSD file. ET-Connection1 is always at slot 1 and ET‑Connection2 at slot 18. The fixed slot assignment of ET-Connection1 and ET-Connection2 offers you the following advantages: •...
Page 86 Configuring Configuration - PROFINET maximum configuration Each of the connections for ET-Connection occupies a slot in the configuration. The slots for ET-Connection1 and ET-Connection2 are specified statically in the PROFINET GSD file. ET-Connection1 is permanently on slot 1 and ET‑Connection2 on slot 18. The fixed slot assignment of ET-Connection1 and ET-Connection2 offers you the following advantages: •...
Page 87 Configuring Configuration - PROFIBUS maximum configuration Each of the connections for ET‑Connection occupies a slot in the configuration. The slot for ET‑Connection1 is statically defined in the PROFIBUS GSD file. ET‑Connection1 is always permanently installed in slot 1. Always place the topology module for ET‑Connection2 on slot 18.
Page 88 You can find additional information about the assignment of the PROFIsafe addresses in the manual SIMATIC Safety - Configuring and Programming (https://support.industry.siemens.com/cs/ww/en/view/54110126). Reference You can find additional information on this topic in section Configuration control (option handling) (Page 89).
Page 89 Configuration control (option handling) 10.1 Configuration control Introduction With configuration control (option handling), you handle various standard machine configuration levels in one project without having to change the hardware configuration or user program. Operating principle of configuration control You can use configuration control to operate different standard machine configurations with a single configuration of the ET 200AL distributed I/O system.
Page 90 Configuration control (option handling) 10.1 Configuration control The following figure shows 3 configurations of a standard machine with the corresponding station options of the ET 200AL distributed I/O system. Figure 10-1 Various configuration levels of a standard machine with the corresponding station options of the ET 200AL distributed I/O system.
Page 91 Library for configuration control A library for configuration control is available for download (https://support.industry.siemens.com/cs/ww/en/view/29430270) on the internet. The library contains data types with the structure of the control data records for the ET 200AL distributed I/O system. You can implement your flexible automation solution economically with the help of these data types.
Page 92 Configuration control (option handling) 10.2 Configuring • The parameter "Operation if preset configuration does not match actual configuration" is activated. The parameter "Operation if preset configuration does not match actual configuration" is located in STEP 7 in the properties of the interface module under "Module parameters" > "Start-up".
Page 93 Configuration control (option handling) 10.3 Creating the control data record 10.3 Creating the control data record 10.3.1 Introduction Required steps The following description shows as an example how you can create a control data record for the configuration control in STEP 7 (TIA Portal). To create a control data record for the configuration control, follow these steps: 1.
Page 94 Configuration control (option handling) 10.3 Creating the control data record 4. In the "Start value" column of the control data records, enter which module is located at which slot. Figure 10-5 Assigning slots Rules Observe the following rules: • Slot entries in the control data record outside the station master are ignored by the interface module.
Page 95 Configuration control (option handling) 10.3 Creating the control data record 10.3.2 Control data record for the ET 200AL distributed I/O system Slot assignment NOTE Topology modules ET-Connetion1 and ET-Connection2 Both topology modules ET-Connection1 and ET-Connection2 should be treated like real modules during configuration control. Restriction: ET-Connetion1 is always placed in Slot 1 and ET‑Connection2 is always placed in Plot 18.
Page 96 You have moved the DQ module to Slot 2 in the station option. In order to set up PROFIenergy for this module use Slot 2 in Data record 3. You can find more information about PROFIenergy in the Interface module IM 157-1 PN (https://support.industry.siemens.com/cs/ww/en/view/89254863) Equipment Manual. Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 97 Configuration control (option handling) 10.3 Creating the control data record 10.3.3 Feedback data record at the ET200AL distributed I/O system Operating principle The feedback data record informs you about the accuracy of the module assignment and gives you the option of detecting assignment errors in the control data record. The feedback data record is mapped via a separate data record 197 V2.0.
Page 98 Configuration control (option handling) 10.3 Creating the control data record Error messages In the case of an error when reading the feedback data record, the RDREC instruction returns the following error messages via the STATUS block parameter: Table 10-4 Error messages Error code Meaning 80B1...
Page 99 Configuration control (option handling) 10.3 Creating the control data record Station option with associated control data record The configuration with the station options 2 and 4 differ from the station master as follows: • The modules for options 1 and 3 do not exist. Figure 10-6 Example: Hardware configuration of Station option 2 and 4 with the associated control data record in STEP 7 Distributed I/O system...
Page 100 Configuration control (option handling) 10.3 Creating the control data record Extension by a station option The following figure shows the configuration with the Station options 2 and 4 that has subsequently been extended by the Station option 3. The modules of option 3 are added to the modules already existing. Figure 10-7 Example: Hardware configuration of station option 2 to 4 with the associated control data record in STEP 7 Distributed I/O system...
Page 101 You can find a detailed application example for the configuration control in S7‑1500 in here under the keyword "Application example for ET 200SP (PROFINET) and S7‑1500 based on the library" on the Internet (https://support.industry.siemens.com/cs/ww/en/view/29430270). 10.4 Transferring the control data record in the user program of the...
Page 102 Configuration control (option handling) 10.4 Transferring the control data record in the user program of the CPU Special requirements relating to the transfer of the control data record to the interface module • If you have enabled configuration control, the ET 200AL station is not ready for operation without a control data record.
Page 103 Configuration control (option handling) 10.5 Behavior during operation 10.5 Behavior during operation Effect of discrepancy between station master and station option For the online display and for the display in the diagnostics buffer (module OK or module faulty), the station master is always used and not the differing station option. Example: A module outputs diagnostics data.
Page 104 Commissioning 11.1 PROFINET IO 11.1.1 Commissioning ET 200AL on PROFINET IO Introduction The commissioning of your distributed I/O system depends on the system configuration. The following procedure describes the commissioning of the ET 200AL distributed I/O system on an IO controller. Requirements for the ET 200AL distributed I/O system on PROFINET IO NOTE Performing tests You must ensure the safety of your plant.
Page 105 IM 157-1 MF interface module (https://support.industry.siemens. com/cs/ww/en/view/109824723) ET 200AL interface module automatically switches to RUN mode Reference You can find additional information on assigning the PROFINET IO parameters in the PROFINET with STEP 7 V14 (https://support.industry.siemens.com/cs/ww/en/view/49948856) function manual. Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 106 Commissioning 11.1 PROFINET IO 11.1.2 Startup on PROFINET IO Principle of operation The figure below schematically shows the startup of the ET 200AL distributed I/O system on the PROFINET IO (= IO device) as a flow chart. Figure 11-1 Startup of the ET 200AL distributed I/O system on the PROFINET IO Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 107 Commissioning 11.1 PROFINET IO The figure below schematically shows the startup of an ET 200AL I/O module after an ET 200AL PROFINET interface module. Figure 11-2 Startup of the ET 200AL I/O module Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 108 You will find more information on the Internet (https://www.profibus.com) under Common Application Profile PROFIenergy; Technical Specification for PROFINET; as well as in the following documentation: • IM 157‑1 PN interface module (https://support.industry.siemens.com/cs/ww/en/view/89254863) manual • I/O modules (https://support.industry.siemens.com/cs/ww/en/ps/14247/man) manuals • PROFINET System Description (https://support.industry.siemens.com/cs/ww/en/view/19292127) system manual • PROFINET with STEP 7 V14 (https://support.industry.siemens.com/cs/ww/en/view/49948856), function manual, Section: Saving energy with PROFIenergy •...
Page 109 Section Connecting (Page 57) Configuring the ET 200AL interface module Section Configuring (Page 83) Turning on the supply voltage for the IM 157-1 MF interface module ET 200AL interface module (https://support.industry.siemens. com/cs/ww/en/view/109824723) equipment manual ET 200AL interface module automatically switches to RUN mode...
Page 110 Commissioning 11.2 EtherNet/IP 11.2.2 Startup on EtherNet/IP Principle of operation The following figure shows a schematic flow chart of the startup of the ET 200AL distributed I/O system on EtherNet/IP. The interface module is in the network of the EtherNet/IP adapter and communicates with the scanner.
Page 111 Commissioning 11.2 EtherNet/IP The figure below schematically shows the startup of an ET 200AL I/O module after an ET 200AL EtherNet/IP interface module as a flow chart. Figure 11-4 Startup of an ET 200AL I/O module Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 112 Configuring the ET 200AL interface module Section Configuring (Page 83) Turning on the supply voltage for the Equipment manual IM 157-1 MF interface ET 200AL interface module module (https://support.industry.siemens. com/cs/ww/en/view/109824723) ET 200AL interface module automatically switches to RUN mode Reference You can find additional information about configuring the parameters of Modbus TCP in the function manual MultiFieldbus function manual (https://support.industry.siemens.com/cs/ww/en/view/109773209).
Page 113 Commissioning 11.3 Modbus TCP 11.3.2 Startup on Modbus TCP Principle of operation The following figure shows as flow chart schematically the start-up of the ET 200AL distributed I/O system on Modbus TCP. The interface module is the Modbus TCP server in the network and communicates with the client.
Page 114 Commissioning 11.3 Modbus TCP The figure below schematically shows the startup of an ET 200AL I/O module after an ET 200AL Modubus TCP interface module as a flow chart. Figure 11-6 Startup of the ET 200AL I/O module Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 115 Mounting the ET 200AL interface module Section Mounting (Page 52) Setting the PROFIBUS DP address on the IM 157‑1 DP interface module ET 200AL PROFIBUS interface module (https://support.industry.siemens. com/cs/ww/en/view/89255073) manual, sec tion Setting the PROFIBUS DP address and terminating resistor Wiring the ET 200AL interface module Section Connecting (Page 57) Configuring the ET 200AL interface module Section Configuring (Page 83)
Page 116 Commissioning 11.4 PROFIBUS DP 11.4.2 Startup on PROFIBUS DP Principle of operation The figure below schematically shows the startup of the ET 200AL distributed I/O system on the PROFIBUS DP (= DP slave) as a flow chart. Figure 11-7 Startup of the ET 200AL distributed I/O system on PROFIBUS DP Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 117 Commissioning 11.4 PROFIBUS DP The figure below schematically shows the startup of an ET 200AL I/O module after an ET 200AL PROFIBUS interface module as flow chart. Figure 11-8 Startup of an ET 200AL I/O module Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 118 Commissioning 11.5 Identification and maintenance data 11.5 Identification and maintenance data 11.5.1 Reading out and entering I&M data Introduction Identification data I&M is information that is saved either as read-only (I data) or read/write (M data) on the interface module. Identification data (I&M0): Manufacturer information on the module that is read-only and in some cases is also printed on the module housing, for example, article number, serial number and firmware version.
Page 119 Reference You can find additional information on I&M data of the ET 200SP (mixed configuration) in the ET 200SP distributed I/O system (https://support.industry.siemens.com/cs/ww/en/view/58649293) system manual. 11.5.2 Data record structure for I&M data Reading I&M data records (distributed via PROFINET IO) You can directly access specific identification data by selecting Read data record ("RDREC"...
Page 120 Default Explanation Identification data 0: (data record index AFF0 hex) VendorIDHigh read (1 byte) This is where the name of the manufac turer is stored (42 = SIEMENS AG). VendorIDLow read (1 byte) Order_ID read (20 bytes) 6ES7157-1MA00-0AB0 Article number of module (e.g. IM 157-1 MF) IM_SERIAL_NUMBER read (16 bytes)
Page 121 Commissioning 11.5 Identification and maintenance data Identification data Access Default Explanation IM_DATE Read/write YYYY-MM-DD HH:MM Enter the installation date of the module (16 bytes) here. Maintenance data 3: (data record index AFF3 hex) IM_DESCRIPTOR Read/write Enter a comment describing the module. (54 bytes) Maintenance data 4: (data record index AFF4 hex) Read (4 bytes)
Page 122 Maintenance 12.1 Replacing modules Replacing modules Replacing a module is not permitted during ongoing operation. WARNING Material damage can occur If you remove/insert modules with the power connected, this can lead to undefined states in your system. Material damage to the ET 200AL distributed I/O system may occur as a result. Only remove or replace modules when the power is disconnected.
Page 123 Maintenance 12.1 Replacing modules Procedure To replace a module, proceed as follows: 1. Disconnect the supply voltage to the module to be replaced. 2. Completely remove all cables connected to the module. 3. Completely remove the fixing screws of the module 4.
Page 124 If there is an update via EtherNet/IP, for example, the MultiFieldbus interface module remains in EtherNet/IP mode. Reference More information about the procedure: • FAQs on the Internet (https://support.industry.siemens.com/cs/ww/en/view/88778936) • STEP 7 online help • MultiFieldbus function manual (https://support.industry.siemens.com/cs/ww/en/view/109773209) function manual...
Page 125 Maintenance 12.3 Resetting interface module to factory settings 12.3 Resetting interface module to factory settings This section applies to interface modules with one or more of these communication protocols: • PROFINET • EtherNet/IP • Modbus TCP Introduction When you "Reset to factory settings", the interface module is reset to the delivery state settings.
Page 126 STOP operating mode. The event "Reset to factory settings" is entered in the diagnostics buffer. Procedure using MFCT You can find information on the procedure via MFCT under "MultiFieldbus function manual (https://support.industry.siemens.com/cs/ww/en/view/109773209)" in the "Resetting the MF device" section. Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 127 Maintenance 12.4 Reactions to errors of the F module Reference You will find more information on the procedure in the STEP 7 online help. 12.4 Reactions to errors of the F module Safe state (safety concept) The basic principle behind the safety concept is the presence of a safe state for all process tags.
Page 128 For additional information on passivation and reintegration of F-I/O modules, refer to the SIMATIC Safety – Configuring and Programming (https://support.industry.siemens.com/cs/ww/en/view/54110126) manual. Reaction of the F-module with inputs to communication errors F-modules with inputs react differently to communication errors than to other errors.
Page 129 Maintenance 12.5 Cleaning modules 12.5 Cleaning modules When wired, ET 200AL modules comply with degree of protection IP65/IP67 and do not require any cleaning. If you do have to clean the modules, then use a dry or damp cloth. Please take care to comply with degree of protection IP65/67 when cleaning with liquids. Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 130 You can find the associated certificates for download on the Internet. See also: ET 200AL approvals (https://support.industry.siemens.com/cs/ww/en/ps/14245/cert) CE marking The ET 200AL distributed I/O system fulfills the requirements and protection targets of the...
Page 131 Equipment Regulations 2012 (RoHS) • Supply of Machinery (Safety) Regulations 2008 for ET 200AL safety components (fail-safe modules) UK Declarations of Conformity for the respective authorities are available from: Siemens AG Digital Industries Factory Automation DI FA TI COS TT Postfach 1963...
Page 132 Technical specifications 13.1 Marks and approvals Description Article number AQ 4xU/I, 4xM12 6ES7145-5ND00-0BA0 Communications modules CM 4xIO-LINK, 4xM12 6ES7147-5JD00-0BA0 The following table shows the modules that are approved for UL50/NEMA250 Enclosure Type 1. Table 13-2 Modules approved according to UL50/NEMA250 Enclosure Type 1 Description Article number E75310...
Page 133 • RINA (Registro Italiano Navale) After a successful approval you can find the certificates with the certified article numbers in the Internet. See also: ET 200AL Marine/Shipbuilding (https://support.industry.siemens.com/cs/ww/en/ps/14245/cert?ct=446) NOTE The fail-safe module F DI 4+F DQ 2x24VDC/2A, 4xM12 of the ET 200AL distributed I/O system does not support the specified marine approvals due to the increased supply voltage requirements.
Page 134 Technical specifications 13.3 Standards and requirements IO-Link standard The IO-Link interfaces of the ET 200AL distributed I/O system are based on the standard IEC 61131-9. Use in industrial environments The ET 200AL distributed I/O devices are designed for the industrial field. It meets the following standards for this type of use: •...
Page 135 Analog value deviation beyond the limits of the nominal range and diagnostics possible. If greater phase to ground or phase to phase values are required, you will need an additional external protective circuit (see function manual Designing interference-free controllers (https://support.industry.siemens.com/cs/ww/en/view/59193566)). Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 136 Technical specifications 13.4 Electromagnetic compatibility Sinusoidal disturbance variables The following tables show the electromagnetic compatibility of the distributed I/O systems to sinusoidal disturbance variables. Table 13-4 RF radiation RF radiation according to IEC 61000-4-3 Conforms to Electromagnetic RF field, amplitude modulated degree of sever...
Page 137 Technical specifications 13.5 Transport and storage conditions 24 V supply connection The following table shows measuring ranges of the power supply according to EN 55016. Table 13-7 Interference emission from the power supply Frequency Interference emission 0.15 ... 0.5 MHz 79 dB (µV) Q 66 dB (µV) M 0.5 ... 30 MHz 73 dB (µV) Q 60 dB (µV) M...
Page 138 – Class OTH2 You can find the values for the operating conditions in the technical specifications of the manuals or on the Internet (https://support.industry.siemens.com/cs/de/en/view/109742718). Tests of mechanical ambient conditions The following table shows the type and scope of the tests on mechanical ambient conditions.
Page 139 Technical specifications 13.7 Details on insulation, protection class, degree of protection and rated voltage The following table shows the modules with functional versions which are permitted to -30 °C. Table 13-11 Extended temperature range to -30 °C Description Article number As of functional version Interface modules ET 200AL IM 157-1 DP interface module 6ES7157-1AA00-0AB0...
Page 140 Technical specifications 13.7 Details on insulation, protection class, degree of protection and rated voltage Severity for voltage interruption The I/O devices of the distributed I/O system ET 200AL meet the severity class PS1 for voltage interruption (5 ms). Pollution degree / overvoltage category pursuant to IEC 61010-2-201 Connected according to the specifications in the "Wiring (Page 75)"...
Page 141 Safety-related shutdown of ET200AL standard modules Introduction The diagram below illustrates the fail-safe shutdown of ET 200AL standard modules. In the configuration shown in the diagram below, all digital outputs that are operated with the 2L+ and 2M supply of the ET 200AL standard modules are switched to the safe OFF state. This step achieves the safety class SIL2/category 3/PLd.
Page 142 Safety-related shutdown of ET200AL standard modules Block diagram Figure A-1 Higher-level safety circuit with safety relay WARNING Note potential groups for safety-related shutdown When a digital output is connected to a digital input, pay attention to the potential groups. Depending on the configuration, 1M and 2M can then be connected, which leads to elimination of the electrical isolation between 1L+ and 2L+.
Page 143 In this FAQ, you can find the SIMATIC standard modules that are suitable for safety-related shutdown. Request German Technical Inspectorate report (Report no. SN89858T) You can request copies of the German Technical Inspectorate report at the following address: SIEMENS AG Digital Industries DI FA TI COS TT P.O. Box 1963...
Page 144 40 mm to 46 mm. Detailed information on the dimensions of the individual modules can be found in the manuals for the Interface modules (https://support.industry.siemens.com/cs/ww/en/ps/14246/man) and I/O modules (https://support.industry.siemens.com/cs/ww/en/ps/14247/man) in the section "Dimension drawing". Figure B-1 Module dimension drawings (front view)
Page 145 Accessories/spare parts Accessories/spare parts Accessories for the ET 200AL distributed I/O system Table C-1 Accessories for ET‑Connection Designation Length Article number Cable Standard Bus cable for ET‑Connection M8, pre-assembled on both 0.19 m 6ES7194‑2LH02‑0AA0 6ES7194‑2MH02‑0AA0 sides with 2 x M8 connectors, 4-pin, shielded 0.3 m 6ES7194‑2LH03‑0AA0 6ES7194‑2MH03‑0AA0...
Page 146 Accessories/spare parts C.1 Accessories/spare parts Designation Length Article number Power cable M8, pre-assembled on both sides with M8 5.0 m 6ES7194‑2LH50‑1AA0 6ES7194‑2MH50‑1AA0 connector and M8 socket, 4-pin 10.0 m 6ES7194‑2LN10‑1AA0 6ES7194‑2MN10‑1AA0 15.0 m 6ES7194‑2LN15‑1AA0 6ES7194‑2MN15‑1AA0 Power cable M8, pre-assembled on both sides with 0.3 m 6ES7194‑2LH03‑1AB0 6ES7194‑2MH03‑1AB0...
Page 147 Accessories/spare parts C.1 Accessories/spare parts Designation Article number FC Standard Cable 6XV1830‑0EH10 FC Trailing Cable 6XV1830‑3EH10 FC Food Cable (PE sheath) 6XV1830‑0GH10 FC Robust Cable (PUR sheath) 6XV1830‑0JH10 FC FRNC Cable (FRNC sheath) 6XV1830‑0LH10 FC Underground Cable 6XV1830‑3FH10 Festoon Cable GP (PVC sheath) 6XV1830‑3GH10 FC Flexible Cable GP (PUR sheath) 6XV1831‑2K...
Page 148 Accessories/spare parts C.1 Accessories/spare parts Designation Article number assembled on both ends with M12 connectors 180° 0.5 m 6XV1870‑8AE50 (pin) 1.0 m 6XV1870‑8AH10 1.5 m 6XV1870‑8AH15 2.0 m 6XV1870‑8AH20 3.0 m 6XV1870‑8AH30 5.0 m 6XV1870‑8AH50 10.0 m 6XV1870‑8AN10 15.0 m 6XV1870‑8AN15 PROFINET M12 connecting cable, trailing cable, pre- 0.3 m 6XV1870‑8AE30‑0SB0 assembled on both ends with M12 connectors, angled...
Page 149 F-source addresses for F-modules Online catalog Other article numbers for the ET 200AL distributed I/O system can be found on the Internet (https://mall.industry.siemens.com) in the online catalog and the online order system. Cables Cables for ET-Connection standard and PUR cable The cables for ET-Connection are available in the following versions and lengths: •...
Page 150 Accessories/spare parts C.2 Cables General information minimum -30 °C maximum 80 °C Storage/transport temperature Ambient temperature during transport and storage minimum -40 °C maximum 80 °C Cables Cable designation 2Y(ST)CY 1x4x0.5/1.0-100-GN Number of electrical wires Design of shielding Overlapped aluminum-lined sheet, coated with shielding made of tin plated copper wires Outside diameter of the inner conductor 0.5 mm...
Page 151 Accessories/spare parts C.2 Cables The following table shows the technical properties of the bus cable ET-Connection, PUR cable. Table C-9 Cables for ET-Connection, PUR cable General information Product type designation BUS CABLE ET-CONNECTION, PUR CABLE Function To connect ET-CONNECTION devices with degree of protection IP65/IP67 Degree of protection and protection class IP65...
Page 152 Accessories/spare parts C.2 Cables General information Wire insulation material Cable sheath material Material property halogen free Material property silicon free * = Applies to cable lengths up to 10 meters. Connecting cable for ET-Connection standard and PUR cable You can use the connecting cable between two cables for ET-Connection. Typical applications for using connecting cable for ET-Connection are: •...
Page 153 Accessories/spare parts C.2 Cables General information Design of shielding Overlapped aluminum-lined sheet, coated with shielding made of tin plated copper wires Cable length 0.2 m Outside diameter of the inner conductor 0.5 mm Outside diameter of the wire insulation 1.0 mm Outside diameter of the cable sheath 5 mm Permissible bending radius...
Page 154 Accessories/spare parts C.2 Cables General information Cable designation 2Y(ST)C11Y 2x2x0.5/1.0-100-GN Number of electrical wires Design of shielding Overlapped aluminum-lined sheet, coated with shielding made of tin plated copper wires Cable length 0.2 m Outside diameter of the inner conductor 0.5 mm Outside diameter of the wire insulation 1.0 mm Outside diameter of the cable sheath...
Page 155 Accessories/spare parts C.2 Cables General information Degree of protection and protection class IP65 IP67 Ambient conditions Ambient temperature during mounting minimum -30 °C maximum 80 °C Storage/transport temperature Ambient temperature during transport and storage minimum -40 °C maximum 80 °C Cables Cable designation 4 Li9Y 0.50 mm²...
Page 156 Accessories/spare parts C.2 Cables The following table shows the technical properties of the power supply, PUR cable Table C-13 Cables for power supply, PUR cable General information Product type designation POWER CABLE M8, PUR CABLE Function For connection of ET 200AL for 24 V DC power sup Degree of protection and protection class IP65 IP67...
Page 157 Accessories/spare parts C.2 Cables General information Cable sheath material PE-PUR Material property halogen free Material property silicon free Distributed I/O system System Manual, 12/2023, A5E31861578-AL...
Page 158 M8 plug connector with high degree of protec tion, 4-pin, metal version Suitability for use for connecting ET-CONNECTION nodes (e.g. SIMATIC ET 200AL) in degree of protection IP65 / Degree and class of protection IP degree of protection IP65/67 Ambient conditions ...
Page 159 Accessories/spare parts C.3 Connectors Article number 6ES7194-2AC00-0AA0 Ambient temperature during storage/transportation • min. -40 °C • max. 85 °C connection method / header Connector type M8, 4-pole Type of electrical connection for mains supply Screw terminals line connectable cable cross-section for mains 0.14 mm²...
Page 160 Accessories/spare parts C.4 Pin assignment and core color Article number 6ES7194-2AA00-0AA0 connection method / header Connector type M8, 4-pole Type of electrical connection for mains supply Screw terminals line • connectable cable cross-section for mains 0.14 mm² supply line, min. •...
Page 161 Accessories/spare parts C.4 Pin assignment and core color Table C-15 Pin assignment for ET-Connection (I/O modules) Assignment Assignment of the Front view of the sockets core color of the X30 socket X31 socket bus cable for (ET-Connection (ET-Connection ET‑Connection OUT) yellow white blue orange...
Page 162 Glossary 1oo1 evaluation Type of → sensor evaluation – in the case of the 1oo1 evaluation, there → is one sensor with a 1-channel connection to the F module. 1oo2 evaluation Type of → sensor evaluation – in the case of 1oo2 evaluation , two input channels are assigned one two-channel sensor or two one-channel sensors.
Page 163 Glossary In channel-specific passivation, the affected channel is either automatically reintegrated or the fail-safe module must be removed and reinserted after the fault has been eliminated. Channel group The channels of a module are grouped together in a channel group. Certain parameters in STEP 7 can only be assigned to channel groups, rather than to individual channels.
Page 164 Glossary configuration data (such as IP address) during startup or for the exchange of user data during cyclic operation. Device names are used in these fieldbuses, for example: • PROFINET • EtherNet/IP • Modbus TCP Diagnostics Monitoring functions for the detection, localization, classification, display, and further evaluation of errors, faults, and alarms.
Page 165 Glossary Fail-safe Ability of a technical system to remain in a safe state or immediately switch to another safe state when certain failures occur. Fail-safe modules ET 200AL modules with integrated safety functions that can be used for safety-related operation (safety mode). Fail-safe systems Fail-safe systems (F-systems) remain in a safe state or immediately assume another safe state as soon as particular failures occur.
Page 166 Glossary Firmware update Upgrade of firmware for modules (interface modules, I/O modules etc.), e.g. after functional enhancements, to the newest firmware version (update). F-monitoring time → PROFIsafe monitoring time F-Systems → fail-safe systems Ground Conductive earth whose electrical potential can be set equal to zero at any point. All interconnected, inactive parts of a piece of equipment that cannot accept any dangerous contact voltage, even in the event of a fault.
Page 167 Glossary MAC address Device identification unique worldwide, which is already assigned to each PROFINET and MultiFieldbus device in the factory. Its 6 bytes are divided into 3 bytes for the manufacturer ID and 3 bytes for the device ID (serial number). The MAC address is usually legible on the device.
Page 168 Glossary PELV Protective Extra Low Voltage = grounded protective extra-low voltage Performance Level Performance Level (PL) in accordance with ISO 13849-1 or EN ISO 13849-1 Potential group Group of I/O modules that are jointly supplied with voltage. Product version (PV) = Function version (FV) The product version or function version provides information on the hardware version of the module.
Page 169 Glossary PROFIsafe address The PROFIsafe address (code name according to IEC 61784-3-3: 2010) is used to protect standard addressing mechanisms such as IP addresses. The PROFIsafe address consists of the F-source address and F-destination address. Every → fail-safe module therefore has two address portions, the F-source address and the F-destination address.
Page 170 Glossary Safe Operating Stop (SOS) The SOS function (Safe Operating Stop) protects from unintentional motions. Safe state The basic principle of the safety concept in F-systems is the existence of a safe state for all process variables. For the digital F-I/O, for example, the safe state is the value "0". Safety class Safety level (Safety Integrity Level) SIL according to IEC 61508:2010.
Page 171 Glossary → 1oo2 evaluation – sensor signal is read in twice by the same F-module and compared internally Sensors Sensors are used for the accurate detection of routes, positions, velocities, rotational speeds, masses, etc. in the form of digital and analog signals. Standard mode Operating mode of F-I/O in which standard communication is possible by means of →...
Page 172 Index Commissioning, 104 Startup with PROFINET IO, 106 24 V DC supply, 58 Startup on EtherNet/IP, 110 Startup on Modbus TCP, 113 Startup on PROFIBUS DP, 116 Components, 45 Accessories, 145 Configuration Ambient conditions Power supply, 69 Mechanical, 138 connect to functional earth, 70 Climatic, 138 Configuration control, 89 Application, 57...
Page 173 Index ET 200AL Area of application, 41 Line voltage, 58 Configuration example, 42 ET 200AL standard modules safety-related shutdown, 141 ET Connection M12 plugs, 77 Bus cable, 46 M8 plugs, 76 Connector, 46 Stripping tool, 46 Maintenance, 122 ET-Connection Maintenance data, 118 Behavior, 122 Marking Example...
Page 174 Index Protection class, 139 Protective measures, 65 Test voltage, 139 Pulse-shaped disturbance variables, 135 TN-S grid, 63 Tool, 53 Transport and storage conditions, 137 Radio interference, 134 Rated voltage, 140 Reference potential Ungrounded infeed, 63 grounded, 64 non-grounded, 64 Vibrations, 138 Safe electrical isolation, 63 Safety relay, 141 Wires, 57...

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