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F133-P
DELIVERY CONTROLLER / DISPENSER
with pump start and valve control
Signal input flowmeter: pulse, Namur and coil
External controls: start and stop
Digital outputs: two pump / valve control outputs
Options: Intrinsically safe, Modbus communication, backlight
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries
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Table of Contents
Related Manuals for Fluidwell F133-P
Summary of Contents for Fluidwell F133-P
- Page 1 Signal input flowmeter: pulse, Namur and coil External controls: start and stop Digital outputs: two pump / valve control outputs Options: Intrinsically safe, Modbus communication, backlight F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
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Page 2: Safety Instructions
The F133-P must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility). • Connect a proper grounding to the metal enclosure as indicated if the F133-P has an incoming power or signal line which carries a hazardous live voltage. The Protective Earth (PE) wire may never be disconnected or removed. -
Page 3: About The Manual
This manual describes the standard unit as well as the available options. For additional information, please contact your supplier. A hazardous situation may occur if the F133-P is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this manual indicated by the pictograms: A "warning !"... -
Page 4: Table Of Contents
ABOUT THE MANUAL ............................3 WARRANTY AND TECHNICAL SUPPORT ......................3 TABLE OF CONTENTS ............................4 INTRODUCTION ............................. 6 System description of the F133-P .................... 6 OPERATIONAL ............................8 General information ......................... 8 Control panel ..........................8 Operator information and functions ..................8 Dispenser functional diagram .................... - Page 5 Page 5 Identification .......................... 37 Electrical installation in hazardous area ................38 5.2.1 General information and instructions ..................38 5.2.2 Installations based on ATEX or IECEx certificate ..............39 Electrical data – Annex 1 ....................... 40 5.2.3 5.2.4 Power supply wiring ....................... 42 5.2.5 Sensor supply ........................
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Page 6: Introduction
SYSTEM DESCRIPTION OF THE F133-P Functions and features The delivery controller / dispenser model F133-P is a microprocessor driven instrument designed for the delivery of beforehand unknown quantities as well as displaying the flow rate, the delivered total and the delivered accumulated total. This product has been designed with a focus on: ▪... - Page 7 Page 7 Configuration of the F133-P The F133-P is designed for use in many types of applications. For that reason, a setup menu is available to program the F133-P according to your specific requirements. The setup includes several important features, such as K-Factors, engineering units, signal selection, power management (to extend battery life-time), etc.
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Page 8: Operational
"8888888" and the flow rate "88888". Depending on the setup of the F133-P, relays are switched to start the pump(s) and to open the valve(s). In the software, a timer is started to monitor the flow rate. - Page 9 "LO RATE" or "HI RATE". If pause is enabled, the delivery can be restarted. ▪ Maximum batch: When the total quantity delivered exceeds a certain quantity, the F133-P will switch-off all relays and generate an "MAX BATCH" alarm. If pause is enabled, the delivery can be restarted.
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Page 10: Dispenser Functional Diagram
Alarm When the alarm indicator is shown, refer to Appendix B: Problem Solving. DISPENSER FUNCTIONAL DIAGRAM The function of the F133-P depends on the different settings in the setup menu. The example is given for a typical configuration. Legend Idle, waits for new delivery. - Page 11 Page 11 Fig. 6: Functional diagram – Pause or stop delivery (with pause enabled). Fig. 7: Functional diagram – Stop delivery (with set overrun timer). FW_F133-P_M_v2201-01_EN.docx...
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Page 12: Configuration
Make sure that the unit is not being used for any application when altering the settings. 3.2.1 ENTERING SETUP-LEVEL Configuration of the F133-P is done at SETUP-level, which can be reached at all times while the F133-P remains fully operational. At SETUP-level the display will deactivate the indicator and... -
Page 13: Programming Sequence
Page 13 Use the control panel to navigate through SETUP-level PROG-key When a function is selected, this key is used to start the programming sequence. When only a function group is selected (and no function), this key is used to scroll back a function group (e.g. -
Page 14: Returning To Operator-Level
When no keys are pressed for 2 minutes, SETUP-level will be left automatically. CONFIGURATION SETTINGS All settings of the F133-P can be set via the control panel. The following paragraphs give a detailed description of each setting. SETUP MENU – SETTINGS 3.3.1... - Page 15 1200; 2400; 4800; 9600; 9600HP; 19200; 38400 ADDRESS 1 - 247 MODE bus-rtu; bus-asc; off DATABITS 8 bits, 7 bits PARITY none, even, odd COMM.LOCK disable, timeout, full OTHERS MODEL F133-P SOFTWARE VERSION nn:nn:nn SERIAL NO. nnnnnnn PASSWORD 0000 - 9999 TAG-NR 0000000 - 9999999 FW_F133-P_M_v2201-01_EN.docx...
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Page 16: Menu 1 - Total
Page 16 3.3.2 MENU 1 - TOTAL TOTAL UNIT This setting is used to select the engineering unit for the indication of the batch total and the accumulated total. When you change the engineering unit, you must recalculate and reprogram the K-factor for the (accumulated) total. When you recalculate and reprogram the K-Factor, the history for (accumulated) batch total is not correct anymore, because the (accumulated) batch total is not recalculated. -
Page 17: Menu 2 - Flow Rate
Page 17 3.3.3 MENU 2 - FLOW RATE FLOW RATE UNIT This setting is used to select the engineering unit for the indication of the flow rate. Alteration of the engineering unit will have consequences for operator and SETUP-level values, they will not be automatically recalculated to the value of the new selected unit. -
Page 18: Menu 4 - Power Management
When used with the internal battery option (type PB/PC), the user can expect reliable measurement over a long period of time. The F133-P has several smart power management functions to extend the battery life time significantly. Two of these functions can be set. -
Page 19: Menu 6 - Control
Page 19 3.3.7 MENU 6 - CONTROL Two control outputs are available to control relays or small valves (max. 50VDC – 300mA). It is advised to use relay 1 (R1) for pump-start and relay 2 (R2) for the valve control. CONTROL DELAY TIME Sets the interval between the switch on of R1 (after receiving the Start... -
Page 20: Menu 8 - Communication (Option)
Page 20 3.3.9 MENU 8 - COMMUNICATION (OPTION) The F133-P can optionally be equipped with a communication interface using the Modbus protocol (Type CB/CH/CI/CT). Please consult Appendix C for a more detailed explanation of the protocol, data types and available registers. -
Page 21: Installation
• The F133-P may only be operated by persons who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. •... -
Page 22: Handling The F-Series Enclosure
The F1-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F133-P-XI). For Intrinsically Safe applications: Installation and identification labels are shown in chapter 5. -
Page 23: Opening / Removing The Cover
Page 23 Terminal label Also on the inside, a terminal label is placed to indicate the location of the terminals and settings for the sensor supply configuration switches. Fig. 11: Identification – Example of F1-Series terminal label (safe area) Serial number and year of production The serial number can be reviewed on the identification label or in SETUP-menu Others. -
Page 24: Mechanical Installation
Page 24 MECHANICAL INSTALLATION DIMENSIONS – ALUMINUM AND STAINLESS STEEL ENCLOSURES 4.4.1 Fig. 12: Dimensions – Aluminum and stainless steel enclosures FW_F133-P_M_v2201-01_EN.docx... -
Page 25: Dimensions - Non-Metallic Enclosures
Page 25 DIMENSIONS – NON-METALLIC ENCLOSURES 4.4.2 Fig. 13: Dimensions – Non-metallic enclosures FW_F133-P_M_v2201-01_EN.docx... -
Page 26: Mounting
Page 26 4.4.3 MOUNTING The enclosure can be installed by itself or with the aid of a mounting plate in the configurations shown below. When the unit is installed on a wall or onto a meter, please use components and installation techniques that are suitable for the used materials. -
Page 27: Electrical Installation
Metal enclosure When the F133-P is supplied with a metal enclosure (aluminum or stainless steel), the enclosure must be grounded in accordance with national and local electrical codes. -
Page 28: Field Wiring Connections
Within the United States all field wiring must conform to the National Electric Code, NFPA 70, Article 501-4(b). All field wiring enters the F133-P through the bottom of the enclosure and connects to the circuit assembly inside the enclosure. Wiring is routed through cable glands. Please make sure to order the F133-P with the correct drilling pattern and thread (metal) or hole (plastic) sizes. -
Page 29: Sensor Supply
Setting the sensor supply Risk of electrocution - High voltage! Make sure, all the leads to the terminals are disconnected from the F133-P and NEVER connect mains power to the unit when the protection cover has been removed! To set the sensor supply, follow these instructions: 1. -
Page 30: Terminal Connectors
4.5: Electrical Installation and review paragraph 4.5.3 and 4.5.4 before applying any field or power supply wiring. For Intrinsically Safe applications (Type XI): read chapter 5. Following terminal connectors are available on the F133-P when supplied with Type XX: Fig. 16: Overview of terminal connectors - Standard configuration and options 4.6.1... -
Page 31: Terminal 03-04: Valve Control R2
Page 31 4.6.2 TERMINAL 03-04: VALVE CONTROL R2 This output is available to control the dispensing valve. Behavior is set with Setup menu 6. Wiring diagrams are given in the next paragraph Terminal 05-06. 4.6.3 TERMINAL 05-06: PUMP CONTROL R1 This output is available to control the dispensing pump. -
Page 32: Terminal 09-11: Flowmeter Input
(read chapter 3). Sine-wave signal (Coil): The F133-P is suitable for use with flowmeters which have a coil output signal. Two sensitivity levels can be selected: • COIL-LO: sensitivity from about 80mV •... - Page 33 Pulse-signal PNP / PNP-LP: The F133-P is suitable for use with flowmeters which have a PNP output signal. 3V is offered on terminal 11 which has to be switched by the sensor to terminal 10 (SIGNAL). For a reliable pulse detection, the pulse amplitude has to go above 1.2V.
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Page 34: Terminal 12-13: Status Input 1
Fig. 24: Terminal connections - Reed-switch signal input (typical) NAMUR-signal: The F133-P is suitable for flowmeters with an Namur signal. The standard F133-P is not able to power the Namur sensor, as an external power supply for the sensor is required. However, a 8.2V sensor supply voltage (terminal 11) can be provided with power supply type PD, PF, PM. -
Page 35: Terminal 15-16: Status Input 2
Page 35 4.6.6 TERMINAL 15-16: STATUS INPUT 2 The batch controller can be paused and/or stopped with an external switch. The function of the input is described in chapter 3, under Menu 7 - Status. The input 16 must be switched with a potential free contact to the GND-terminal for at least 0.3 seconds. -
Page 36: Terminal 26-31: Type Cb / Ch / Ci - Communication (Option)
Page 36 4.6.7 TERMINAL 26-31: TYPE CB / CH / CI - COMMUNICATION (OPTION) Serial communications on hardware layers RS232, RS485 and TTL (intrinsic safety) are possible. Make sure that the hardware layer specific requirements are met to achieve reliable communication and read the Modbus communication protocol and Appendix C. -
Page 37: Intrinsically Safe Applications
The F1-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F133-P-XI). If Type XI is not indicated your device is not suitable for Intrinsically Safe applications! -
Page 38: Electrical Installation In Hazardous Area
Page 38 Terminal label Also on the inside, a terminal label is placed to indicate the location of the terminals and settings for the sensor supply configuration switches. Fig. 31: Identification – Example of F1-Series terminal label (intrinsic safety) ELECTRICAL INSTALLATION IN HAZARDOUS AREA 5.2.1 GENERAL INFORMATION AND INSTRUCTIONS Cautions... -
Page 39: Installations Based On Atex Or Iecex Certificate
Page 39 5.2.2 INSTALLATIONS BASED ON ATEX OR IECEX CERTIFICATE Installation instructions • For installation under ATEX directive: this Intrinsically Safe device must be installed in accordance with ATEX directive 2014/34/EU and product certificate KEMA 03ATEX1074 X. • For installation under IECEx scheme: this Intrinsically Safe device must be installed in accordance with product certificate IECEx DEK 11.0042X. -
Page 40: Electrical Data - Annex 1
Page 40 ELECTRICAL DATA – ANNEX 1 5.2.3 Annex 1 (model specific) to type XI product certificates KEMA 03ATEX1074 X, IECEx DEK 11.0042X For the combined connection of the different supply, input and output circuits, the installation instructions of the manufacturer shall be observed. From the safety point of view the circuits shall be considered to be connected to earth. - Page 41 Page 41 Coil, Switch, PNP, NAMUR In type of protection intrinsic safey Ex ia IIB/IIIC or Ex ia IIC, in combination inputs with connected external supply input type -PD, with following maximum values: (terminals 10 and 11, 8.7 V Ex ia IIB/IIIC Ex ia IIC terminals 13 and 14) 25 mA...
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Page 42: Power Supply Wiring
The following types of power supply are available for hazardous area: • Type PX / PD As standard, the F133-P is supplied with terminal 0 and 1 to power the product externally. Additionally, the power supply circuit connected to terminal 1 is looped through to terminal 2 to allow easy installation, e.g. -
Page 43: Terminal Connectors Intrinsically Safe Applications - Type Xi
4. Normally, the F133-P-XI is classified as group IIB/IIIC. Classification of the unit as group IIC is possible under certain conditions, as shown in Annex 1 in the previous paragraph. -
Page 44: Configuration Examples
Page 44 CONFIGURATION EXAMPLES Fig. 34: F133-P-(CT)-IR-OT-PC-(PX)-XI - Battery powered - IIB/IIC – IIIC FW_F133-P_M_v2201-01_EN.docx... - Page 45 Page 45 Fig. 35: F133-P-CT-IR-OT-PX-XI - External power supply - IIB/IIC - IIIC FW_F133-P_M_v2201-01_EN.docx...
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Page 46: Maintenance
Repairs should only be carried out by the manufacturer or his authorized agent. Repair policy I you have any problem with your Fluidwell product and you wish to repair it, please follow the procedure below: a. Obtain a Return Material Authorization (RMA) from your supplier or distributor Together with the RMA, you need to complete a repair form to submit detailed information about the problem. -
Page 47: Battery Replacement Instructions
Page 47 BATTERY REPLACEMENT INSTRUCTIONS 6.3.1 SAFETY INSTRUCTIONS • Handle the battery with the utmost care to prevent a short circuit and damage. A mistreated battery can become unsafe. Unsafe batteries can cause (serious) injury to persons. Do not recharge, crush, disassemble, incinerate, heat above its rated temperature or expose contents to water. -
Page 48: Replace The Battery
Page 48 6.3.2 REPLACE THE BATTERY Before starting the battery replacement procedure, make sure that the marking on the new battery corresponds with the type of installation, as shown in paragraph 6.3.1. Remove the old battery as follows: 1. Open the enclosure as indicated in section 4.3 and carefully remove the cable-connectors. 2. -
Page 49: Appendix A. Technical Specification
Page 49 APPENDIX A. TECHNICAL SPECIFICATION General Display Type High intensity numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB LCD with LED backlight. - Page 50 Page 50 Power supply Type PB Standard lithium battery - life-time depends upon settings - up to 5 years. SAFE AREA ONLY Type PC Intrinsically Safe lithium battery - life-time depends upon settings - up to 5 years. Type PD 8-24V AC / 8-30V DC;...
- Page 51 Page 51 Inputs Flowmeter Type P npn; npn-lp; reed; reed-lp; pnp; pnp-lp; namur; coil-hi; coil-lo; 8-1 DC; 12 DC; 24 DC Frequency Minimum 0 Hz - maximum 7 kHz for total and flow rate. Maximum frequency depends on signal type and internal low-pass filter. E.g.
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Page 52: Appendix Bproblem Solving
Page 52 APPENDIX B PROBLEM SOLVING In this appendix, several problems are included that can occur when the F133-P is going to be installed or while it is in operation. Flowmeter does not generate pulses: Check: ▪ Signal selection; ▪... -
Page 53: Appendix C. Communication Variables
Page 53 APPENDIX C. COMMUNICATION VARIABLES General The product is fitted with the Modbus communication protocol and can be equipped with various physical interfaces like RS485 and RS232 (please see device datasheet for available options). The tables below show the various variables that can be accessed through the communication. Currently, the function codes supported are: •... - Page 54 Page 54 * Clearing total: It is possible to clear the total counter by means of writing a value of 0 to all the 3 registers of total/flow rate in a single write action. Writing any other value will result in the reply of an error message because the registers of total/flow rate are during operation read-only.
- Page 55 Page 55 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS FLOWMETER REGISTERS [d] 96 40097 flowmeter signal uint16 0=NPN 4=PNP 8= coil lo [h] 0x060 1=NPN LP 5=PNP LP 9=act 8.1V 2=Reed 6=NAMUR 10= act 12 V 3=Reed LP 7=coil hi 11=act 24V REGISTER TYPE...
- Page 56 2=test 7=pause 130=alarm hi 3=delay 8=stop 131=dispense 4=begin 9=finish 133=max error 132=error [d] 57 40058 batch action Uint16 0=none 2= n/a 4=finish [h] 0x09D 1=n/a 3= n/a Do write finish to the unit to release the F133-P according setup FW_F133-P_M_v2201-01_EN.docx...
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Page 57: Appendix D. Declaration Of Conformity
February e, Fluidwell , declare under our sole responsibility that the F Series indicators are designed and will operate conform the following applicable European Directives and Harmonised Standards, when installed and operated according to the related manuals:... -
Page 58: Index Of This Manual
Page 58 INDEX OF THIS MANUAL accumulated Total main-function ACTUAL SETTINGS maintenance Alarm namur signal backlight operational 8, 12, 21, 29, 37 density operator level batch counter 9, 16 pass code batch total 9, 16 preset coil-signal max. batch size Coil-signal pulse-signal NPN communication... -
Page 59: List Of Figures In This Manual
Fig. 33: Terminal connectors Communication (type CT). Fig. 34: F133-P-(CT)-IR-OT-PC-(PX)-XI - Battery powered - IIB/IIC – IIIC Fig. 35: F133-P-CT-IR-OT-PX-XI - External power supply - IIB/IIC - IIIC Fig. 36: Marking Type PC battery: Intrinsically Safe FW-LiBAT-021 (SPC02) Fig. 37: Marking Type PB battery: Safe area StdLiBAT021 (SPB02) Fig. - Page 60 Page 60 LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE: DATE: 1 - TOTAL Enter your settings here unit decimals 0000000 k-factor: 0000001 decimals k-factor batch max batch total batch count 2 – FLOW RATE unit time /min decimals 0000000 K-factor 0000001 decimals K-factor calculation / pulses...
- Page 61 Page 61 8 - COMMUNICATION speed 9600 address mode BUS-RTU databits parity none 9 - OTHERS model F133-P software version 03.03.xx serial nr. nnnnnnn password 0000 tag-nr 0000000 FW_F133-P_M_v2201-01_EN.docx...
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- Page 64 Fluidwell B.V. PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands Fluidwell bv - © 2023 - FW_F133-P_M_v2201-01_EN.docx...