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F130-P
BATCH CONTROLLER
two-stage control and pulse output
Signal input flowmeter: pulse, Namur and coil
External controls: start and stop
Digital outputs: two control outputs for two stage control, or
one control output and pulse output
Options: Intrinsically safe, Modbus communication
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries
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Table of Contents
Related Manuals for Fluidwell F130-P
Summary of Contents for Fluidwell F130-P
- Page 1 Signal input flowmeter: pulse, Namur and coil External controls: start and stop Digital outputs: two control outputs for two stage control, or one control output and pulse output Options: Intrinsically safe, Modbus communication F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
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Page 2: Safety Instructions
The F130-P must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility). • Connect a proper grounding to the metal enclosure as indicated if the F130-P has an incoming power or signal line which carries a hazardous live voltage. The Protective Earth (PE) wire may never be disconnected or removed. -
Page 3: About The Manual
This manual describes the standard unit as well as the available options. For additional information, please contact your supplier. A hazardous situation may occur if the F130-P is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this manual indicated by the pictograms: A "warning !"... -
Page 4: Table Of Contents
ABOUT THE MANUAL ............................3 WARRANTY AND TECHNICAL SUPPORT ......................3 TABLE OF CONTENTS ............................4 INTRODUCTION ............................. 6 System description of the F130-P .................... 6 OPERATIONAL ............................8 General information ......................... 8 Control panel ..........................8 Operator information and functions ..................8 CONFIGURATION .......................... - Page 5 Page 5 Electrical installation in hazardous area ................35 5.2.1 General information and instructions ..................35 5.2.2 Installations based on ATEX or IECEx certificate ..............36 Electrical data – Annex 1 ....................... 37 5.2.3 5.2.4 Power supply wiring ....................... 39 5.2.5 Sensor supply ........................
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Page 6: Introduction
Pulse output to transmit a pulse that represents a totalized quantity as programmed. Fig. 1: Typical application Configuration of the F130-P The F130-P is designed for use in many types of applications. For that reason, a setup menu is available to program the F130-P according to your specific requirements. - Page 7 Page 7 The setup includes several important features, such as K-Factors, engineering units, signal selection, power management (to extend battery life-time), etc. All settings are stored in a non- volatile memory and therefore kept in the event of a power failure or an exhausted battery. Display information The unit has a LCD with (optional) backlight to show the process information, status and alarm messages.
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Page 8: Operational
Page 8 2 OPERATIONAL GENERAL INFORMATION This chapter describes the daily use of the F130-P. This instruction is meant for users / operators. • This device may only be operated by persons who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. - Page 9 The amount of leading zeros is dependent on the batch maximum setting. In this menu the leading zeros will show. When you confirm the selection with the PROG/ENTER key, the F130-P will hide the leading zeros in the operational preset menu.
- Page 10 The F130-P offers a no-flow monitoring feature: When the flowmeter does not generate a signal during a certain (preset) time period, the F130-P will shut-off the control output(s) and bring the batch controller in alarm status. The “PAUSE” and “ALARM” indicators come on and NO FLOW is shown.
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Page 11: Configuration
Make sure that the unit is not being used for any application when altering the settings. 3.2.1 ENTERING SETUP-LEVEL Configuration of the F130-P is done at SETUP-level, which can be reached at all times while the F130-P remains fully operational. At SETUP-level the display will deactivate the indicator and... -
Page 12: Programming Sequence
Page 12 Use the control panel to navigate through SETUP-level PROG-key When a function is selected, this key is used to start the programming sequence. When only a function group is selected (and no function), this key is used to scroll back a function group (e.g. -
Page 13: Returning To Operator-Level
When no keys are pressed for 2 minutes, SETUP-level will be left automatically. CONFIGURATION SETTINGS All settings of the F130-P can be set via the control panel. The following paragraphs give a detailed description of each setting. SETUP MENU – SETTINGS 3.3.1... -
Page 14: Menu 1 - Preset
PULSE total; batch COMMUNICATION SPEED 1200; 2400; 4800; 9600 ADDRESS 1 - 255 MODE bus-rtu; bus-asc; off OTHERS MODEL F130-P SOFTWARE VERSION 03.01.xx SERIAL NO. nnnnnnn PASSWORD 0000 - 9999 TAG-NR 0000000 - 9999999 3.3.2 MENU 1 - PRESET PRESET... -
Page 15: Menu 2 - Overrun
MENU 3 - ALARM The F130-P offers a no-flow monitoring feature: When the flowmeter does not generate a signal during a certain (preset) time period, the F130-P will shut-off the control output(s) and bring the batch controller in alarm status. -
Page 16: Menu 6 - Flowmeter
BATTERY MODE The F130-P has two modes: operational or shelf. After "shelf" has been selected, the F130-P can be stored for several years; it will not process the sensor signal; the display is switched off but all settings and totals are stored. In this mode, power consumption is extremely low. -
Page 17: Menu 8 - Communication (Option)
3.3.9 MENU 8 - COMMUNICATION (OPTION) The F130-P can optionally be equipped with a communication interface using the Modbus protocol (Type CB/CH/CI/CT). Please consult Appendix C for a more detailed explanation of the protocol, data types and available registers. -
Page 18: Installation
• The F130-P may only be operated by persons who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. •... -
Page 19: Handling The F-Series Enclosure
The F1-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F130-P-XI). For Intrinsically Safe applications: Installation and identification labels are shown in chapter 5. -
Page 20: Opening / Removing The Cover
Page 20 Terminal label Also on the inside, a terminal label is placed to indicate the location of the terminals and settings for the sensor supply configuration switches. Fig. 11: Identification – Example of F1-Series terminal label (safe area) Serial number and year of production The serial number can be reviewed on the identification label or in SETUP-menu Others. -
Page 21: Mechanical Installation
Page 21 MECHANICAL INSTALLATION DIMENSIONS – ALUMINUM AND STAINLESS STEEL ENCLOSURES 4.4.1 Fig. 12: Dimensions – Aluminum and stainless steel enclosures FW_F130-P_M_v2201-01_EN.docx... -
Page 22: Dimensions - Non-Metallic Enclosures
Page 22 DIMENSIONS – NON-METALLIC ENCLOSURES 4.4.2 Fig. 13: Dimensions – Non-metallic enclosures FW_F130-P_M_v2201-01_EN.docx... -
Page 23: Mounting
Page 23 4.4.3 MOUNTING The enclosure can be installed by itself or with the aid of a mounting plate in the configurations shown below. When the unit is installed on a wall or onto a meter, please use components and installation techniques that are suitable for the used materials. -
Page 24: Electrical Installation
Metal enclosure When the F130-P is supplied with a metal enclosure (aluminum or stainless steel), the enclosure must be grounded in accordance with national and local electrical codes. -
Page 25: Field Wiring Connections
Within the United States all field wiring must conform to the National Electric Code, NFPA 70, Article 501-4(b). All field wiring enters the F130-P through the bottom of the enclosure and connects to the circuit assembly inside the enclosure. Wiring is routed through cable glands. Please make sure to order the F130-P with the correct drilling pattern and thread (metal) or hole (plastic) sizes. -
Page 26: Sensor Supply
Setting the sensor supply Risk of electrocution - High voltage! Make sure, all the leads to the terminals are disconnected from the F130-P and NEVER connect mains power to the unit when the protection cover has been removed! To set the sensor supply, follow these instructions: 1. -
Page 27: Terminal Connectors
4.5: Electrical Installation and review paragraph 4.5.3 and 4.5.4 before applying any field or power supply wiring. For Intrinsically Safe applications (Type XI): read chapter 5. Following terminal connectors are available on the F130-P when supplied with Type XX: Fig. 16: Overview of terminal connectors - Standard configuration and options 4.6.1... -
Page 28: Terminal 03-04: Control Or Pulse Output R2
Page 28 4.6.2 TERMINAL 03-04: CONTROL OR PULSE OUTPUT R2 This output is available to control the batch process for two-step control or as pulse output. In case of a pulse output function: the maximum pulse frequency of this output is 500Hz. 4.6.3 TERMINAL 05-06: CONTROL OUTPUT R1 This output is designed to drive a low-power device (e.g. -
Page 29: Terminal 09-11: Flowmeter Input
(read chapter 3). Sine-wave signal (Coil): The F130-P is suitable for use with flowmeters which have a coil output signal. Two sensitivity levels can be selected: • COIL-LO: sensitivity from about 80mV •... - Page 30 Pulse-signal PNP / PNP-LP: The F130-P is suitable for use with flowmeters which have a PNP output signal. 3V is offered on terminal 11 which has to be switched by the sensor to terminal 10 (SIGNAL). For a reliable pulse detection, the pulse amplitude has to go above 1.2V.
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Page 31: Terminal 12-13: External Start
Fig. 24: Terminal connections - Reed-switch signal input (typical) NAMUR-signal: The F130-P is suitable for flowmeters with an Namur signal. The standard F130-P is not able to power the Namur sensor, as an external power supply for the sensor is required. However, a 8.2V sensor supply voltage (terminal 11) can be provided with power supply type PD, PF, PM. -
Page 32: Terminal 15-16: External Stop
Page 32 4.6.6 TERMINAL 15-16: EXTERNAL STOP With this function, the batch controller can be interrupted or cancelled with an external switch. The input must be switched once for interruption or switch twice for cancellation with a potential free contact to the GND-terminal number 15 for at least 0.3 seconds. Fig. -
Page 33: Terminal 26-31: Type Cb / Ch / Ci - Communication (Option)
Page 33 4.6.7 TERMINAL 26-31: TYPE CB / CH / CI - COMMUNICATION (OPTION) Serial communications on hardware layers RS232, RS485 and TTL (intrinsic safety) are possible. Make sure that the hardware layer specific requirements are met to achieve reliable communication and read the Modbus communication protocol and Appendix C. -
Page 34: Intrinsically Safe Applications
The F1-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F130-P-XI). If Type XI is not indicated your device is not suitable for Intrinsically Safe applications! -
Page 35: Electrical Installation In Hazardous Area
Page 35 Terminal label Also on the inside, a terminal label is placed to indicate the location of the terminals and settings for the sensor supply configuration switches. Fig. 31: Identification – Example of F1-Series terminal label (intrinsic safety) ELECTRICAL INSTALLATION IN HAZARDOUS AREA 5.2.1 GENERAL INFORMATION AND INSTRUCTIONS Cautions... -
Page 36: Installations Based On Atex Or Iecex Certificate
Page 36 5.2.2 INSTALLATIONS BASED ON ATEX OR IECEX CERTIFICATE Installation instructions • For installation under ATEX directive: this Intrinsically Safe device must be installed in accordance with ATEX directive 2014/34/EU and product certificate KEMA 03ATEX1074 X. • For installation under IECEx scheme: this Intrinsically Safe device must be installed in accordance with product certificate IECEx DEK 11.0042X. -
Page 37: Electrical Data - Annex 1
Page 37 ELECTRICAL DATA – ANNEX 1 5.2.3 Annex 1 (model specific) to type XI product certificates KEMA 03ATEX1074 X, IECEx DEK 11.0042X For the combined connection of the different supply, input and output circuits, the installation instructions of the manufacturer shall be observed. From the safety point of view the circuits shall be considered to be connected to earth. - Page 38 Page 38 Coil, Switch, PNP, NAMUR In type of protection intrinsic safey Ex ia IIB/IIIC or Ex ia IIC, in combination inputs with connected external supply input type -PD, with following maximum values: (terminals 10 and 11, 8.7 V Ex ia IIB/IIIC Ex ia IIC terminals 13 and 14) 25 mA...
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Page 39: Power Supply Wiring
The following types of power supply are available for hazardous area: • Type PX / PD As standard, the F130-P is supplied with terminal 0 and 1 to power the product externally. Additionally, the power supply circuit connected to terminal 1 is looped through to terminal 2 to allow easy installation, e.g. -
Page 40: Terminal Connectors Intrinsically Safe Applications - Type Xi
4. Normally, the F130-P-XI is classified as group IIB/IIIC. Classification of the unit as group IIC is possible under certain conditions, as shown in Annex 1 in the previous paragraph. -
Page 41: Configuration Examples
Page 41 CONFIGURATION EXAMPLES Fig. 34: F130-P-OT-PC-(PX)-XI - Battery powered - IIB/IIC – IIIC FW_F130-P_M_v2201-01_EN.docx... - Page 42 Page 42 Fig. 35: F130-P-(CT)-OT-PX-XI - External power supply - IIB/IIC - IIIC FW_F130-P_M_v2201-01_EN.docx...
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Page 43: Maintenance
Repairs should only be carried out by the manufacturer or his authorized agent. Repair policy I you have any problem with your Fluidwell product and you wish to repair it, please follow the procedure below: a. Obtain a Return Material Authorization (RMA) from your supplier or distributor Together with the RMA, you need to complete a repair form to submit detailed information about the problem. -
Page 44: Battery Replacement Instructions
Page 44 BATTERY REPLACEMENT INSTRUCTIONS 6.3.1 SAFETY INSTRUCTIONS • Handle the battery with the utmost care to prevent a short circuit and damage. A mistreated battery can become unsafe. Unsafe batteries can cause (serious) injury to persons. Do not recharge, crush, disassemble, incinerate, heat above its rated temperature or expose contents to water. -
Page 45: Replace The Battery
Page 45 6.3.2 REPLACE THE BATTERY Before starting the battery replacement procedure, make sure that the marking on the new battery corresponds with the type of installation, as shown in paragraph 6.3.1. Remove the old battery as follows: 1. Open the enclosure as indicated in section 4.3 and carefully remove the cable-connectors. 2. -
Page 46: Appendix A. Technical Specification
Page 46 APPENDIX A. TECHNICAL SPECIFICATION General Display Type High intensity numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB LCD with LED backlight. - Page 47 Page 47 Power supply Type PB Standard lithium battery - life-time depends upon settings - up to 5 years. SAFE AREA ONLY Type PC Intrinsically Safe lithium battery - life-time depends upon settings - up to 5 years. Type PD 8-24V AC / 8-30V DC;...
- Page 48 Page 48 Inputs Flowmeter Type P npn; npn-lp; reed; reed-lp; pnp; pnp-lp; namur; coil-hi; coil-lo; 8-1 DC; 12 DC; 24 DC Frequency Minimum 0 Hz - maximum 7 kHz for total and flow rate. Maximum frequency depends on signal type and internal low-pass filter. E.g.
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Page 49: Appendix Bproblem Solving
Page 49 APPENDIX B PROBLEM SOLVING In this appendix, several problems are included that can occur when the F130-P is going to be installed or while it is in operation. Flowmeter does not generate pulses: Check: ▪ Signal selection; ▪... -
Page 50: Appendix C. Communication Variables
Page 50 APPENDIX C. COMMUNICATION VARIABLES General The product is fitted with the Modbus communication protocol and can be equipped with various physical interfaces like RS485 and RS232 (please see device datasheet for available options). The tables below show the various variables that can be accessed through the communication. Currently, the function codes supported are: •... - Page 51 Page 51 Setup variables REGISTER TYPE VALUE / REMARKS VARIABLE ADDRESS PRESET REGISTERS [d] 32 40033 unit uint16 0=none 3=kg 6= USGAL [h] 0x020 4= lb 7=bbl 2= m 5=GAL [d] 33 40034 decimals uint16 0…3 [h] 0x021 [d] 34 40035 K-factor uint32 1...9999999...
- Page 52 Page 52 REGISTER TYPE VALUE / REMARKS VARIABLE ADDRESS COMMUNICATION REGISTERS [d] 144 40145 speed (Baudrate) uint16 0=1200 1=2400 2=4800 3=9600 [h] 0x090 [d] 145 40146 Modbus address uint16 1…255 [h] 0x091 [d] 146 40147 Modbus mode uint16 0: ASCII 1: RTU 2: OFF [h] 0x092...
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Page 53: Appendix D. Declaration Of Conformity
Veghel, February We, Fluidwell V, declare under our sole responsibility that the F Series indicators are designed and will operate conform the following applicable European Directives and Harmonised Standards, when installed and operated according to the related manuals:... -
Page 54: Index Of This Manual
Page 54 INDEX OF THIS MANUAL Accumulated Total namur signal ACTUAL SETTINGS No-flow alarm Alarm operational 8, 9, 11, 18, 26, 34 backlight operator level density pass code Clear Total preset coil-signal max. batch size Coil-signal pulse output communication 33, 40 pulse length / period time Configuration pulse-signal NPN... -
Page 55: List Of Figures In This Manual
Fig. 33: Terminal connectors Communication (type CT). Fig. 34: F130-P-OT-PC-(PX)-XI - Battery powered - IIB/IIC – IIIC Fig. 35: F130-P-(CT)-OT-PX-XI - External power supply - IIB/IIC - IIIC Fig. 36: Marking Type PC battery: Intrinsically Safe FW-LiBAT-021 (SPC02) Fig. 37: Marking Type PB battery: Safe area StdLiBAT021 (SPB02) Fig. - Page 56 03.01.xx serial nr. nnnnnnn password 0000 tag-nr 0000000 Fluidwell B.V. PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives FW_F130-P_M_v2201-01_EN.docx The Netherlands The Netherlands Fluidwell bv - © 2023 - FW_F130-P_M_v2201-01_EN.docx...