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Related Manuals for Fluidwell F030-A
Summary of Contents for Fluidwell F030-A
- Page 1 User Manual F030-A BATCH CONTROLLER Signal input: (0)4-20 mA flowmeter signal Signal output: one control output for one stage batching Options: intrinsically safe backlight F-Series - Field mounted indicators for safe and hazardous areas More info: www.fluidwell.com/fseries...
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Page 2: Table Of Contents
Menu 5: Flowmeter ......................15 5.4.6 Menu 6: Others ......................16 INSTALLATION........................17 Installation / environmental conditions ................17 Handling the F030-A enclosure ..................18 6.2.1 Identification........................18 6.2.2 Opening, assembling and closing the F-Series .............. 19 Mechanical installation....................21 6.3.1... - Page 3 Power supply ........................38 7.3.2 Sensor supply ......................... 38 Configuration examples Intrinsically Safe applications ........... 39 7.4.1 F030-A-OT-PX-XI-ZB - Ex ia IIC/IIIC ................39 7.4.2 F030-A-OT-PD-XI-ZB - Ex ia IIC/IIIC................39 7.4.3 F030-A-OT-PL-XI-ZB - Ex ia IIC/IIIC ................40 MAINTENANCE........................41 General directions......................
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Page 4: About This Manual
● incorrect functioning of the unit or connected instruments. A note informs you of important information. WARRANTY AND TECHNICAL SUPPORT For warranty and technical support on your Fluidwell products, visit our internet site www.fluidwell.com or contact us at support@fluidwell.com. MODEL REFERENCE Hardware version: 03.03.xx... -
Page 5: Safety
F030-A User Manual SAFETY PERSONAL SAFETY ● Explosion hazard: Never open the unit when explosive atmosphere is present, and the unit is connected to a power supply or consuming device like the internal battery supply. ● Risk of electric shock: Only open the unit if all leads are free of potential electrical energy. -
Page 6: Introduction
Fig. 1: The F030 This manual describes the daily use, configuration and installation of the F030-A with analog (0)4-20mA input from a flowmeter, and its available options. The following figure shows the F030-A used in a typical application. -
Page 7: Input
● One flowmeter with a passive or active (0)4-20mA analog signal output ● Several options are available for powering the sensor. 3.2.3 OUTPUT ● One output is available on the F030-A to drive a pump or valve. 3.2.4 OPTIONS Available options are: ●... -
Page 8: Operation
Section 2: Safety [»5] INTRODUCTION This chapter describes the daily use and operation of the F030-A. For this, the F-Series is equipped with a control panel that provides the operator with various functions, information and operating modes. 4.1.1... -
Page 9: Backlight (Type Zb)
F030-A User Manual The display contains one line with larger digits and one line with smaller characters below that. The top line displays key process information, while the bottom line usually displays additional information or system messages. Also, measurement unit and symbols to indicate operating mode, function, and status may be displayed. -
Page 10: Displayed Information
User Manual F030-A ACTUAL PAUSE PROGRAM PRESET Fig. 6: Example display information when paused DISPLAYED INFORMATION For displayed information during batching see . When no batch process is Section 4.3: Batching [»9] running, the following functions/informations are available. 4.4.1 TOTALIZED FLOW AND ACCUMULATED TOTAL When STOP is pressed, total and accumulated total are displayed. -
Page 11: Configuration
INTRODUCTION This chapter describes how technicians can use configuration settings to configure the F-Series for optimal functionality. Configuration of the F030-A can be done in SETUP mode, using the front keys. CONFIGURING USING SETUP MODE For an overview of Operating modes, see Section 4.1.1: Operating modes [»8]... -
Page 12: Changing Configuration Settings
User Manual F030-A 5.2.3 CHANGING CONFIGURATION SETTINGS A menu item either contains a value (a number with optionally a decimal point and sign, e.g. -123.45) or a selection list (e.g. L – m - USGAL). After a menu item is selected in the SETUP menu, a new value can be programmed by performing the following steps. -
Page 13: Setup Menu Overview
F030-A User Manual SETUP MENU OVERVIEW PRESET DEFAULT UNIT L - m3 - kg - lb - GAL - USGAL - bbl - no unit DECIMALS 0 - 3 0.0010 - 999,999 SPAN DECIMALS SPAN 0 - 6 BATCH MAXIMUM... -
Page 14: Menu 2: Overrun
User Manual F030-A PRESET UNIT Determines the measurement unit for preset, total and accumulated total. The following units can be selected: L - m3 - kg - lb - GAL - USGAL - bbl - no unit Changing the measurement unit will have consequences for operator and setup values. -
Page 15: Menu 4: Power Management
● 4.1: POWER MANAGEMENT > LCD UPDATE set to 1sec: 5 years. ● 4.1: POWER MANAGEMENT > LCD UPDATE The F030-A has two main modes: operational and shelf mode. In shelf BATTERY MODE mode the product can be stored for several years with extremely low power consumption from the battery. -
Page 16: Menu 6: Others
(0)4mA at flow rate zero, this function is needed to set the minimum input current at flow rate zero. The input loop powered version of the F030-A (Type PL) requires an input signal of at least 4 mA, not lower. -
Page 17: Installation
Personnel must read and understand this Operating Manual before carrying out its instructions. ● The F030-A may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. -
Page 18: Handling The F030-A Enclosure
User Manual F030-A HANDLING THE F030-A ENCLOSURE 6.2.1 IDENTIFICATION The F-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model Type XI. Refer to for identification and installation labels Section 7: Intrinsically safe applications [»32]... -
Page 19: Opening, Assembling And Closing The F-Series
F030-A User Manual Fig. 11: Example of F0-Series installation label (Safe Area - Type PM or PF) Serial number and year of production The serial number can be reviewed on the identification label, the installation label, or in . The production SETUP 6.3: OTHERS >... - Page 20 User Manual F030-A Closing / replacing the cover 1. Re-insert all terminals to their original position. 2. Carefully position the front cover onto the back cover, making sure that the gasket falls nicely into the gutter of the back cover.
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Page 21: Mechanical Installation
F030-A User Manual MECHANICAL INSTALLATION 6.3.1 MECHANICAL DIMENSIONS Aluminum and stainless steel enclosures 75 mm (2.95") 90 mm (3.54") 130 mm (5.12") 112 mm (4.40") 12mm 12mm 30 mm 30 mm 30mm 30mm M16 x 1,5 M16 x 1,5 M20 x 1,5... - Page 22 User Manual F030-A Non-metallic enclosures 75 mm (2.95") 130 mm (5.12") 112 mm (4.40") HK back box: (flat bottom) 75 mm (2.95") 118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12”...
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Page 23: Mounting The F-Series
F030-A User Manual 6.3.2 MOUNTING THE F-SERIES The enclosure can be installed by itself or with the aid of a mounting plate in the configurations shown below. When the product is installed on a wall or onto a meter, please use components and installation techniques that are suitable for the used materials. -
Page 24: Electrical Installation
● The wire screens shall be terminated at one side to prevent wire loops. Inside of the F030-A, the different common ground terminals are connected to each other. It is advised, as illustrated, to terminate the wire screens in the vicinity of the sensor and to insulate the wire screen with a shrink tube at the F030-A side. -
Page 25: Field Wiring Connections
User Manual Connecting Protective Earth to a non-metallic enclosure When the F030-A is supplied with a non-metal enclosure (e.g. plastic), the field mount enclosure meets the requirements of class 2 (double insulated). Therefore any incoming PE conductor can be terminated with an insulating end cap. -
Page 26: Power Supply
C22.2 No. 61010-1 / UL61010-1 / EN/IEC 61010-1. The F030-A can be powered from an external power supply. For Type PX or PD, an optional internal power supply is also available in the form of a lithium battery (Type PB). When both external and internal power supplies are available, the internal power supply is interrupted and will act as a backup supply. -
Page 27: Terminal Connectors Safe Area Applications - Type Px, Pd, Pl
Section 6.4.3: Field wiring connections [»25] Section 6.4.4: Power before applying any field or power supply wiring. supply [»26] The following terminal connectors are available on the F030-A when supplied with Type PX, PD or SENSOR SENSOR CONTROL POWER SUPPLY POWER SUPPLY... -
Page 28: Terminals 1-2 (6): Flowmeter Input
TERMINALS 4-5: POWER SUPPLY - TYPE PX AND PD To power the F030-A a 8-30V DC (type PX) or 16-30V DC (type PD) power supply can be applied. Connect the "-" to terminal 4 and the "+" to terminal 5. -
Page 29: Terminals 7-8: Control Output - Type Ot
F030-A User Manual 6.5.4 TERMINALS 7-8: CONTROL OUTPUT - TYPE OT This passive transistor output controls the valve or pump. Max driving capacity 300mA@50V DC. 50 V DC @ 300 mA Device Common ground unit Fig. 20: Terminals 7-8: Passive transistor output - Type OT 6.5.5... -
Page 30: Terminal Connectors Safe Area Applications - Type Pf, Pm
Overview of terminal connectors - Type PF or PM 6.6.1 TERMINALS GND-1-2: POWER SUPPLY To power the F030-A with a power supply option of type PF or type PM, connect a suitable power supply to the terminals as indicated in below table. Note: NC is not connected. -
Page 31: Terminals 5-7: Flowmeter Input
6.6.3 TERMINALS 5-7: FLOWMETER INPUT The F030-A requires a (0)4-20mA flowmeter signal which will be processed 4 times per second with 16 bit accuracy. The input is not isolated. The screen of the signal wire can be connected to the common ground terminal (see Section 6.4.3:... -
Page 32: Intrinsically Safe Applications
User Manual F030-A INTRINSICALLY SAFE APPLICATIONS IDENTIFICATION The F0-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model Type XI. If Type XI is not indicated your unit is not suitable for Intrinsically Safe applications! -
Page 33: Electrical Installation In Hazardous Areas
Personnel must read and understand this Operating Manual before carrying out its instructions. ● The F030-A may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. -
Page 34: Electrical Data - Control Drawing
User Manual F030-A 7.2.2 ELECTRICAL DATA - CONTROL DRAWING trol Dr ing F -A-XI Ce t r ific t a ion F0-SERIES – Type -XI T RMINAL CONNE CTORS F0 ERIE c mm on ground Ce tif r ica e number: CSA.08.2059461... - Page 35 F030-A User Manual trol Dr ing F -A-PL-XI Ce t r ific t a ion F0-SERIES – Type -XI T RMINAL CONNE CTORS F0 ERIE c mm on ground Ce tif r ica e number: CSA.08.2059461 Intr ins call S...
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Page 36: Installations Based On Atex Or Iecex Certificate
User Manual F030-A 7.2.3 INSTALLATIONS BASED ON ATEX OR IECEX CERTIFICATE Installation instructions ● For installation under ATEX directive: this Intrinsically Safe device must be installed in accordance with ATEX directive 2014/34/EU and product certificate KEMA 03ATEX1168 X. ● For installation under IECEx scheme: this Intrinsically Safe device must be installed in accordance with product certificate IECEx DEK 08.0006X. -
Page 37: Electrical Data - Annex 1
F030-A User Manual 7.2.4 ELECTRICAL DATA - ANNEX 1 Annex 1 ( mo el p s eci fic) to prod uct certif c i ates KEMA 03ATEX1168 X, IECEx DEK 08. 00 6X . Model F0..-A-XI Model F0..-A-PL-XI Int nal... -
Page 38: Terminal Connectors Hazardous Area Applications
7.3.1 POWER SUPPLY The F030-A can be powered from an external power supply. For Types PX or PD, an optional internal power supply is also available in the form of an intrinsically safe lithium primary battery (Type PC). When both external and internal power supplies are available, the internal power supply is interrupted and will serve as a backup supply. -
Page 39: Configuration Examples Intrinsically Safe Applications
F030-A-OT-PX-XI-ZB - Ex ia IIC/IIIC - Intrinsically Safe application Please note: Type PX may be used in combination with the battery (Type PC). PX will power the F030-A, the battery will be disabled automatically until the power is disconnected. 7.4.2 F030-A-OT-PD-XI-ZB - EX IA IIC/IIIC Fig. 31:... -
Page 40: F030-A-Ot-Pl-Xi-Zb - Ex Ia Iic/Iiic
F030-A-OT-PL-XI-ZB - Ex ia IIC/IIIC - Intrinsically Safe application Please note: Type PL may be used in combination with the battery (Type PC). PL will power the F030-A, the battery will be disabled automatically until the power is disconnected. Page 40... -
Page 41: Maintenance
Personnel must read and understand this Operating Manual before carrying out its instructions. ● The F030-A may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. -
Page 42: Battery Replacement
User Manual F030-A BATTERY REPLACEMENT 8.3.1 SAFETY INSTRUCTIONS ● Handle the battery with the utmost care to prevent a short circuit and damage. A mistreated battery can become unsafe. Unsafe batteries can cause serious injury. Do not recharge, crush, disassemble, incinerate, heat above its rated temperature or expose the contents to water. -
Page 43: Battery Replacement Procedure
F030-A User Manual 8.3.2 BATTERY REPLACEMENT PROCEDURE Before starting the battery replacement procedure, make sure that the marking on the new battery corresponds with the type of installation, as shown in Section 8.3.1: Safety instructions [»42] When used in Intrinsically Safe applications - Type PC: The hook-and-loop fastener that holds the battery is antistatic and thus fit for Hazardous Area use. -
Page 44: Appendix A - Technical Specification
User Manual F030-A APPENDIX A - TECHNICAL SPECIFICATION GENERAL DISPLAY Type High intensity reflective numeric and alphanumeric LCD, UV-resistant Digits 7 with height 17mm (0.67”) and 11 with height 8mm (0.31”). Various symbols and measuring units. Dimensions 90 x 40 mm (3.5” x 1.6”) - Page 45 F030-A User Manual POWER REQUIREMENTS Type PB SAFE AREA ONLY - Standard lithium primary battery. Life up to 5 years. Type PC INTRINSICALLY SAFE - Certified lithium primary battery. Life up to 5 years. Type PD 16-30 V DC. Max power consumption 1 W.
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Page 46: Input
User Manual F030-A HAZARDOUS AREA (TYPE XI OR XF) Intrinsically safe ATEX appr. KEMA 05ATEX1168 X IECEx appr. IECEx KEM 08.0006X Type XI II 1 G Ex ia IIC T4 Ga Ex ia IIC T4 Ga II 1 D Ex ia IIIC T 100ºC Da... -
Page 47: Appendix B - Troubleshooting
APPENDIX B - TROUBLESHOOTING Table 1 lists and describes how to troubleshoot problems that can occur when installing or operating the F030-A. Table 2 lists internal alarm codes and conditions signaled by a blinking ALARM flag on the display ). Press the SELECT key several times to display the 4-digit error code shown in Table 2. -
Page 48: Appendix C - Legal Information
DECLARATIONS OF CONFORMITY EU De cla tio n of Conformi Fluidwell F0‒Series indicators he , February 2022 We, Fluidwell BV, declare under our s e ol respons ibility that the F0 ‒Series indicators are de igne d and will operate conform the following applicable European... - Page 49 F030-A User Manual LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE: DATE: PRESET UNIT DECIMALS SPAN DECIMALS SPAN BATCH MAXIMUM OVERRUN OVERRUN disable TIME DISPLAY FUNCTION increase BACKLIGHT BACKLIGHT BRIGHTNESS POWER MANAGEMENT LCD UPDATE 1 sec BATTERY MODE operational FLOWMETER FORMULA...
- Page 50 User Manual F030-A NOTES Page 50 FW_F030-A_M_v0501-01_EN...
- Page 51 F030-A User Manual FW_F030-A_M_v0501-01_EN Page 51...
- Page 52 Fluidwell bv P.O. Box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives the Netherlands the Netherlands © Copyright 2022 - FW_F030-A_M_v0501-01_EN...