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Summary of Contents for Fluidwell F030-P
- Page 1 F030-P BATCH CONTROLLER Signal input flowmeter: pulse, Namur and coil Control output: one control output for one stage batching Options: Intrinsically Safe F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
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Page 2: Safety Instructions
The F030-P must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility). • Connect a proper grounding to the metal enclosure as indicated if the F030-P has an incoming power or signal line which carries a hazardous live voltage. The Protective Earth (PE) wire may never be disconnected or removed. -
Page 3: About The Manual
This operation manual describes the standard F030-P as well as most of the options available. For additional information, please contact your supplier. A hazardous situation may occur if the F030-P is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this operating manual indicated by the pictograms: A "warning !"... -
Page 4: Table Of Contents
ABOUT THE MANUAL ........................3 WARRANTY AND TECHNICAL SUPPORT ..................3 CONTENTS MANUAL ......................... 4 INTRODUCTION ........................6 System description of the F030-P .................... 6 OPERATIONAL ........................7 General information ......................... 7 Control panel ..........................7 Operator information and functions ..................7 CONFIGURATION ......................... - Page 5 Sensor supply ........................40 Terminal connectors Intrinsically Safe applications .............. 40 Configuration examples Intrinsically Safe applications ............41 5.4.1 F030-P-OT-PC-(PX)-XI-(ZB) Battery powered - Ex ia IIC/IIIC ..........41 5.4.2 F030-P-OT-PX-XI-(ZB) - Ex ia IIC/IIIC .................. 41 5.4.3 F030-P-OT-PX-XI-ZB - Ex ia IIC/IIIC ..................42 5.4.4...
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Page 6: Introduction
Fig. 1: Typical application for the F030-P. Configuration of the F030-P The F030-P has been designed to be implemented in many types of applications. For that reason, a SETUP-level is available to configure your F030-P according to your specific requirements. -
Page 7: Operational
Page 7 2 OPERATIONAL GENERAL INFORMATION This chapter describes the daily use of the F030-P. This instruction is meant for users / operators. • The F030-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed •... -
Page 8: Fig. 3: Example Of Display While Programming Preset Value
The value for total can be re-initialized. To do so, select the Total display, press PROG and the flashing text "PUSH STOP" is displayed. To avoid re-initialization at this stage, press another key than PROG or wait for 20 seconds. Re-initialization of total DOES NOT influence the accumulated total. FW-F030-P-M_v0404_01_EN.docx... -
Page 9: Fig. 5: Example Of Low-Battery Alarm
See paragraph 6.3 for further information on battery replacement. Fig. 5: Example of low-battery alarm. • Alarm 01-03 When "ALARM" is displayed, press the SELECT key to display the reason of the alarm. Please consult Appendix B: problem solving. FW-F030-P-M_v0404_01_EN.docx... -
Page 10: Configuration
Make sure that the unit is not being used for any application when altering the settings. 3.2.1 ENTERING SETUP-LEVEL Configuration of the F030-P is done at SETUP-level, which can be reached at all times while the F030-P remains fully operational. At SETUP-level the display will deactivate the indicator and... -
Page 11: Programming Sequence
This key is used to select the next digit. If a decimal point can be set, this will be included in the sequence as well (e.g. [decimal point] → digit 1 → digit 2→ digit 3 → [decimal point]. FW-F030-P-M_v0404_01_EN.docx... -
Page 12: Returning To Operator-Level
Please keep a record of all settings for later reference. Use the control panel to return to OPERATE-level PROG-key In order to return to the operator level, press the PROG-key for three seconds. When no keys are pressed for 2 minutes, SETUP-level will be left automatically. FW-F030-P-M_v0404_01_EN.docx... -
Page 13: Configuration Settings
Page 13 CONFIGURATION SETTINGS All settings of the F030-P can be set via the control panel. The following paragraphs give a detailed description of each setting. 3.3.1 OVERVIEW FUNCTIONS SETUP LEVEL SETUP FUNCTIONS AND VARIABLES PRESET UNIT L - m3 - kg - lb - GAL - USGAL - bbl - no unit... -
Page 14: Explanation Of Setup-Menu 1 - Preset
Overrun can occur at the end of the batch process, as a result of slowness of a valve / pump. Consequently, the accuracy is less. With this function, the F030-P analyses the actual overrun characteristic after every batch. This information is used to correct the overrun automatically. -
Page 15: Explanation Of Setup-Menu 3 - Display
When used with the internal battery option, the user can expect reliable measurement over a long period of time. The F030-P has several smart power management functions to extend the battery life time significantly. Two of these functions are available. -
Page 16: Explanation Of Setup-Menu 5 - Flowmeter
3.3.6 EXPLANATION OF SETUP-MENU 5 - FLOWMETER The F030-P is able to handle several types of input signal. The type of flowmeter pickup / signal is selected with SETUP 5.1. Read also paragraph 4.6.1 Terminals 1-3: Flowmeter input. SETUP FUNCTIONS AND VARIABLES... -
Page 17: Installation
Operating Manual before carrying out its instructions. • The F030-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. -
Page 18: Handling The F-Series Enclosure
The F0-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F030-P-XI). For Intrinsically Safe applications: Installation and identification labels are shown in chapter 5. -
Page 19: Fig. 9: Identification - Example Of F0-Series Installation Label (Safe Area - Type Pm Or Pf)
The serial number can be reviewed on the identification label or in SETUP-menu Others. The production date is either shown separately on the label or indicated by the first 4 digits of the serial number representing year and week number (YYWW). FW-F030-P-M_v0404_01_EN.docx... -
Page 20: Opening / Removing The Cover
Plastic enclosure: 1 Nm per screw Aluminum enclosure: 1 Nm per screw Aluminum w. extended back enclosure: 1 Nm per screw Stainless steel enclosure: 2 Nm per screw 5. The F-Series in now ready to be returned to service. FW-F030-P-M_v0404_01_EN.docx... -
Page 21: Mechanical Installation
0.12" 0.12" M20 x 1,5 3x 1/2"NPT 25mm 25mm 15 15 M20 x 1,5 M20 x 1,5 4x M20 x 1,5 29.1 mm (1.15”) 115 mm (4.53”) 31 mm (1.22”) Fig. 10: Dimensions – Aluminum and stainless steel enclosures FW-F030-P-M_v0404_01_EN.docx... -
Page 22: Dimensions - Non-Metallic Enclosures
118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12” 0.12” D=22mm (0.866") 3x D=22mm (0.866”) 29.1 mm (1.15”) 115 mm (4.53”) 31 mm (1.22”) Fig. 11: Dimensions – Non-metallic enclosures FW-F030-P-M_v0404_01_EN.docx... -
Page 23: Mounting
Meter mount by using one of the openings Pipe mount by using the mounting plate in the bottom of the back cover. with the bracket and hose clamps (accessory). Panel mount by using only the front cover Fig. 12: Installation – Mounting configurations FW-F030-P-M_v0404_01_EN.docx... -
Page 24: Electrical Installation
General directions: • The F030-P that came with a power module type PM; 110V-230V AC or type PD/PF with an option OR (the relays can handle 110V-230V AC) shall be connected to the Protective Earth (PE) stud which is installed in the metal back panel. -
Page 25: Field Wiring Connections
Within the United States all field wiring must conform to the National Electric Code, NFPA 70, Article 501-4(b). All field wiring enters the F030-P through the bottom of the enclosure and connects to the circuit assembly inside the enclosure. Wiring is routed through cable glands. Please make sure to order the F030-P with the correct drilling pattern and thread (metal) or hole (plastic) sizes. -
Page 26: Power Supply Wiring
C22.2 No. 61010-1 / UL61010-1 / EN/IEC 61010-1. The F030-P can be powered from an external power supply. An internal power supply is also available in the form of a lithium battery. When both external and internal power supplies are available, the internal power supply is interrupted and will act as a backup supply. -
Page 27: Terminal Connectors Safe Area Applications - Type Pb / Px / Pd
4.5: Electrical Installation and review paragraph 4.5.3 and 4.5.4 before applying any field or power supply wiring. For Intrinsically Safe applications: read chapter 5. Following terminal connectors are available on the F030-P when supplied with Type PB / PX / PD: CONTROL POWER SUPPLY... -
Page 28: Fig. 17: Terminal Connections - Npn Signal Input
Page 28 Pulse-signal NPN / NPN-LP The F030-P is suitable for use with flowmeters which have a NPN output signal. For reliable pulse detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low-pass signal noise filter, which limits the maximum input frequency (read chapter 3.3.2). -
Page 29: Terminal 4-5: Power Supply - Type Px (Default) And Pd (Option)
TERMINAL 4-5: POWER SUPPLY - TYPE PX (DEFAULT) AND PD (OPTION) To power the F030-P an internal battery can be used (type PB) and / or an external DC power supply of 8-30V DC (type PX) or 16-30V DC (type PD). -
Page 30: Terminal 7-8: Control Output - Type Ot
TERMINAL 9-10: POWER SUPPLY BACKLIGHT - TYPE ZB (OPTION) To power the backlight, a voltage in the range 20-30V DC has to be connected. Maximum current 30mA. Connect the "-" to terminal 9 and the "+" to terminal 10. Fig. 23: Terminal connections - Backlight (ZB). FW-F030-P-M_v0404_01_EN.docx... -
Page 31: Terminal Connectors Safe Area Applications - Type Pf / Pm
Fig. 24: Overview of terminal connectors F030-P – type PF / PM 4.7.1 TERMINAL GND-1-2: POWER SUPPLY To power the F030-P with a power supply option of type PF or type PM, connect a suitable power supply to the terminals as indicated in below table: Terminal... -
Page 32: Terminals 5-7: Flowmeter Input
4.7.3 TERMINALS 5-7: FLOWMETER INPUT Three basic types of flowmeter signals can be connected to the F030-P: pulse, active pulse or coil. The screen of the signal wire can be connected to the common ground terminal. See paragraph 4.5. The input signal type has to be selected with the correct SETUP-function (read chapter 3.3.2). -
Page 33: Fig. 29: Terminal Connections - Npn Signal Input
Fig. 29: Terminal connections - NPN signal input. Pulse-signal PNP / PNP-LP The F030-P is suitable for use with flowmeters which have a PNP output signal. For a reliable pulse detection, the pulse amplitude has to go above 1.2V. Signal setting PNP-LP employs a low-pass signal noise filter, which limits the maximum input frequency (read chapter 3.3.2). -
Page 34: Fig. 32: Terminal Connections - Reed-Switch Signal Input
Page 34 Reed-switch The F030-P is suitable for use with flowmeters which have a reed-switch. To avoid pulse bounce from the reed-switch, it is advised to select REED LP - low-pass filter (read chapter 3.3.2). Fig. 32: Terminal connections - Reed-switch signal input. -
Page 35: Intrinsically Safe Applications
The F0-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F030-P-XI). If Type XI is not indicated your device is not suitable for Intrinsically Safe applications! -
Page 36: Electrical Installation In Hazardous Area
Ga, the indicator shall be installed so, that even in the event of rare incidents, an ignition source due to impact or friction sparks between the enclosure and iron/steel is excluded. FW-F030-P-M_v0404_01_EN.docx... -
Page 37: Electrical Data - Control Drawing
The cable parameters are determined by the parameters of the system into which the F0-Series General Purpose Indicators is connected. Only certified Intrinsically Safe Fluidwell battery type FW-LiBat-0xx may be used and replaced in hazardous area. The entity parameters for F0-Series General Purpose Indicators, model F0xx-P-XI, are as follows: Terminals 1 and 2 –... -
Page 38: Installations Based On Atex Or Iecex Certificate
Ga, the indicator shall be installed so, that even in the event of rare incidents, an ignition source due to impact or friction sparks between the enclosure and iron/steel is excluded. • For EPL Da the ambient temperature Ta shall not exceed 50 °C. FW-F030-P-M_v0404_01_EN.docx... -
Page 39: Electrical Data - Annex 1
(terminals 11 and 12) 30 V 0 mH 100 mA 6.1 nF = 0.75 W From the safety point of view the circuits shall be considered to be connected to earth. FW-F030-P-M_v0404_01_EN.docx... -
Page 40: Power Supply Wiring
5.2.6 POWER SUPPLY WIRING The F030-P can be powered from an extern power supply or via the isolated 4-20mA current loop. An internal power supply is also available in the form of a lithium battery. When both external and internal power supplies are available, the internal power supply is interrupted and will act as a backup supply. -
Page 41: Configuration Examples Intrinsically Safe Applications
Please note: Type PX may be used in combination with the battery (Type PC). PX will power the F030-P, the battery will be disabled automatically until the power is disconnected. Configuration example IIA - IIB and IIC application - F030-P-OT-PX-XI-(ZB) 5.4.2... -
Page 42: F030-P-Ot-Px-Xi-Zb - Ex Ia Iic/Iiic
Please note: Type PX may be used in combination with the battery (Type PC). PX will power the F030-P, the battery will be disabled automatically until the power is disconnected. Configuration example IIA - IIB and IIC application - F030-P-OT-PD-XI-ZB 5.4.4... -
Page 43: Maintenance
(above 90% annual mean). It is the users responsibility to take all precautions to dehumidify the internal atmosphere of the F030-P in such a way that no condensation will occur, for example by placing dry silica-gel sachet in the casing just before closing it. -
Page 44: Battery Replacement
Safe area applications – Type PB • Before replacing the battery, verify that the new battery is undamaged, in good condition and suitable for use in the unit. (Type: StdLiBAT021 - re-ordering nr. SPB02) Fig. 42: Marking Type PB battery: Safe area StdLiBAT021 (SPB02) FW-F030-P-M_v0404_01_EN.docx... -
Page 45: Replace The Battery
Dispose of batteries in accordance with the (inter)national, the manufacturer’s and the plant owner’s standards and regulations. • Batteries pose an environmental hazard. • Do not dispose of as general waste or incinerate. • Return used batteries to a recycling point. FW-F030-P-M_v0404_01_EN.docx... -
Page 46: Technical Specification
Note for Type PF and PM The total consumption of the sensor, transistor output type OA and backlight type ZB may not exceed 400mA@24V DC. Note for I.S. applications For Intrinsically safe applications, consult the safety values in the certificate. FW-F030-P-M_v0404_01_EN.docx... - Page 47 One active 24V DC transistor output; max. 400mA per output (requires type PF or PM). Type OR One mechanic relay output; max. switch power 230V AC - 0,5A (requires type PF or PM). Type OT One passive transistor output - not isolated. Load max. 50V DC - 300mA. FW-F030-P-M_v0404_01_EN.docx...
- Page 48 L - m3 - kg - lb - GAL - USGAL - bbl - no unit Decimals 0 - 1 - 2 or 3. Note total can be reset to zero. Accumulated total Digits 11 digits. Unit / decimals According to selection for total. FW-F030-P-M_v0404_01_EN.docx...
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Page 49: Problem Solving
Page 49 PROBLEM SOLVING In this appendix, several problems are included that can occur when the F030-P is going to be installed or while it is in operation. Flowmeter does not generate pulses: Check: • Signal selection SETUP - 5.1, •... -
Page 50: Declaration Of Conformity
Page 50 DECLARATION OF CONFORMITY eghel, February 2 22 e, Fluidwell , declare under our sole responsibility that the F eries indicators are designed and will operate conform the following applicable European Directives and armonised tandards, when installed and operated according to the related manuals... -
Page 51: Index Of This Manual
NPN 28, 33 high alarm output pulse-signal PNP 28, 33 intrinsic safety reed-switch: Intrinsic safety 36, 40, 43, 45 sensor supply voltage keys SETUP-level low-battery START main-function STOP maintenance terminal connectors 27, 31 FW-F030-P-M_v0404_01_EN.docx... -
Page 52: List Of Figures
Fig. 13: Protective Earth (PE) connections on metal enclosure Fig. 14: Switch position voltage selection (type PF and PM). Fig. 15: Overview of terminal connectors F030-P – type PB / PD / PX Fig. 16: Terminal connections - Coil signal input. - Page 53 Page 53 FW-F030-P-M_v0404_01_EN.docx...
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- Page 56 _ _ _ _ _ _ _ 6.4 pass code 0000 6.5 tagnumber 0000000 Fluidwell bv PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands Fluidwell bv - © 2022 - FW-F030-P-M_v0404_01_EN.docx FW-F030-P-M_v0404_01_EN.docx...