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F132-P
BATCH CONTROLLER
two-stage control and receipt printer driver
Signal input flowmeter: pulse, Namur and coil
External controls: start and stop
Digital outputs: two control outputs for two stage control, or
one control output and one pulse output re. total
Printer driving: interface for receipt printing
Options: Intrinsically safe
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries
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Table of Contents
Related Manuals for Fluidwell F132-P
Summary of Contents for Fluidwell F132-P
- Page 1 Digital outputs: two control outputs for two stage control, or one control output and one pulse output re. total Printer driving: interface for receipt printing Options: Intrinsically safe F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
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Page 2: Safety Instructions
The F132-P must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility). • Connect a proper grounding to the metal enclosure as indicated if the F132-P has an incoming power or signal line which carries a hazardous live voltage. The Protective Earth (PE) wire may never be disconnected or removed. -
Page 3: About The Manual
This manual describes the standard unit as well as the available options. For additional information, please contact your supplier. A hazardous situation may occur if the F132-P is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this manual indicated by the pictograms: A "warning !"... -
Page 4: Table Of Contents
ABOUT THE MANUAL ............................3 WARRANTY AND TECHNICAL SUPPORT ......................3 TABLE OF CONTENTS ............................4 INTRODUCTION ............................. 6 System description of the F132-P .................... 6 OPERATIONAL ............................8 General information ......................... 8 Control panel ..........................8 Operator information and functions ..................8 CONFIGURATION .......................... - Page 5 Page 5 Electrical installation in hazardous area ................35 5.2.1 General information and instructions ..................35 5.2.2 Installations based on ATEX or IECEx certificate ..............36 Electrical data – Annex 1 ....................... 37 5.2.3 5.2.4 Power supply wiring ....................... 39 5.2.5 Sensor supply ........................
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Page 6: Introduction
The F132-P can drive one printer to print completed batch receipts. This product has been designed with a focus on: ▪... - Page 7 Page 7 Configuration of the F132-P The F132-P is designed for use in many types of applications. For that reason, a setup menu is available to program the F132-P according to your specific requirements. The setup includes several important features, such as K-Factors, engineering units, signal selection, power management (to extend battery life-time), etc.
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Page 8: Operational
Page 8 2 OPERATIONAL GENERAL INFORMATION This chapter describes the daily use of the F132-P. This instruction is meant for users / operators. • This device may only be operated by persons who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. - Page 9 The amount of leading zeros is dependent on the batch maximum setting. In this menu the leading zeros will show. When you confirm the selection with the PROG/ENTER key, the F132-P will hide the leading zeros in the operational preset menu.
- Page 10 ▪ Receipt information Below example shows a printed receipt. The arrows indicate the items that can be configured. For configuration details and options see chapter 3. Configurable header ==================== FLUIDWELL F132P Timestamp upon -------------------- batch delivery Date: 01/01/10 Adjustable...
- Page 11 The F132-P offers a no-flow monitoring feature: When the flowmeter does not generate a signal during a certain (preset) time period, the F132-P will shut-off the control output(s) and bring the batch controller in alarm status. The “PAUSE” and “ALARM” indicators come on and NO FLOW is shown.
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Page 12: Configuration
Make sure that the unit is not being used for any application when altering the settings. 3.2.1 ENTERING SETUP-LEVEL Configuration of the F132-P is done at SETUP-level, which can be reached at all times while the F132-P remains fully operational. At SETUP-level the display will deactivate the indicator and... -
Page 13: Programming Sequence
Page 13 Use the control panel to navigate through SETUP-level PROG-key When a function is selected, this key is used to start the programming sequence. When only a function group is selected (and no function), this key is used to scroll back a function group (e.g. -
Page 14: Returning To Operator-Level
When no keys are pressed for 2 minutes, SETUP-level will be left automatically. CONFIGURATION SETTINGS All settings of the F132-P can be set via the control panel. The following paragraphs give a detailed description of each setting. SETUP MENU – SETTINGS 3.3.1... -
Page 15: Menu 1 - Preset
END ROW 0 – 9 FORM FEED enable, disable DATE FORMAT Y.M.D, D.M.Y, M.D.Y SPEED 1200; 2400; 4800; 9600; 9600hp; 19200; 38400 OTHERS MODEL F132-P SOFTWARE VERSION nn:nn:nn SERIAL NO. nnnnnnn PASSWORD 0000 - 9999 TAG-NR 0000000 - 9999999 3.3.2... -
Page 16: Menu 2 - Overrun
MENU 3 - ALARM The F132-P offers a no-flow monitoring feature: When the flowmeter does not generate a signal during a certain (preset) time period, the F132-P will shut-off the control output(s) and bring the batch controller in alarm status. -
Page 17: Menu 6 - Flowmeter
BATTERY MODE The F132-P has two modes: operational or shelf. After "shelf" has been selected, the F132-P can be stored for several years; it will not process the sensor signal; the display is switched off but all settings and totals are stored. In this mode, power consumption is extremely low. -
Page 18: Menu 8 - Printer
OTHERS MODEL For support and maintenance it is important to have information about the characteristics of the F132-P. Your supplier will ask for this SOFTWARE VERSION information in the case of a serious breakdown or to assess the SERIAL NO. -
Page 19: Installation
• The F132-P may only be operated by persons who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. •... -
Page 20: Handling The F-Series Enclosure
The F1-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F132-P-XI). For Intrinsically Safe applications: Installation and identification labels are shown in chapter 5. -
Page 21: Opening / Removing The Cover
Page 21 Terminal label Also on the inside, a terminal label is placed to indicate the location of the terminals and settings for the sensor supply configuration switches. Fig. 11: Identification – Example of F1-Series terminal label (safe area) Serial number and year of production The serial number can be reviewed on the identification label or in SETUP-menu Others. -
Page 22: Mechanical Installation
Page 22 MECHANICAL INSTALLATION DIMENSIONS – ALUMINUM AND STAINLESS STEEL ENCLOSURES 4.4.1 Fig. 12: Dimensions – Aluminum and stainless steel enclosures FW_F132-P_M_v2201-01_EN.docx... -
Page 23: Dimensions - Non-Metallic Enclosures
Page 23 DIMENSIONS – NON-METALLIC ENCLOSURES 4.4.2 Fig. 13: Dimensions – Non-metallic enclosures FW_F132-P_M_v2201-01_EN.docx... -
Page 24: Mounting
Page 24 4.4.3 MOUNTING The enclosure can be installed by itself or with the aid of a mounting plate in the configurations shown below. When the unit is installed on a wall or onto a meter, please use components and installation techniques that are suitable for the used materials. -
Page 25: Electrical Installation
Metal enclosure When the F132-P is supplied with a metal enclosure (aluminum or stainless steel), the enclosure must be grounded in accordance with national and local electrical codes. -
Page 26: Field Wiring Connections
Within the United States all field wiring must conform to the National Electric Code, NFPA 70, Article 501-4(b). All field wiring enters the F132-P through the bottom of the enclosure and connects to the circuit assembly inside the enclosure. Wiring is routed through cable glands. Please make sure to order the F132-P with the correct drilling pattern and thread (metal) or hole (plastic) sizes. -
Page 27: Sensor Supply
Setting the sensor supply Risk of electrocution - High voltage! Make sure, all the leads to the terminals are disconnected from the F132-P and NEVER connect mains power to the unit when the protection cover has been removed! To set the sensor supply, follow these instructions: 1. -
Page 28: Terminal Connectors
4.5: Electrical Installation and review paragraph 4.5.3 and 4.5.4 before applying any field or power supply wiring. For Intrinsically Safe applications (Type XI): read chapter 5. Following terminal connectors are available on the F132-P when supplied with Type XX: Fig. 16: Overview of terminal connectors - Standard configuration and options 4.6.1... -
Page 29: Terminal 03-04: Control Or Pulse Output R2
Page 29 4.6.2 TERMINAL 03-04: CONTROL OR PULSE OUTPUT R2 This output is available to control the batch process for two-step control or as pulse output. In case of a pulse output function: the maximum pulse frequency of this output is 500Hz. 4.6.3 TERMINAL 05-06: CONTROL OUTPUT R1 This output is designed to drive a low-power device (e.g. -
Page 30: Terminal 09-11: Flowmeter Input
(read chapter 3). Sine-wave signal (Coil): The F132-P is suitable for use with flowmeters which have a coil output signal. Two sensitivity levels can be selected: • COIL-LO: sensitivity from about 80mV •... - Page 31 Pulse-signal PNP / PNP-LP: The F132-P is suitable for use with flowmeters which have a PNP output signal. 3V is offered on terminal 11 which has to be switched by the sensor to terminal 10 (SIGNAL). For a reliable pulse detection, the pulse amplitude has to go above 1.2V.
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Page 32: Terminal 12-13: External Start
Fig. 24: Terminal connections - Reed-switch signal input (typical) NAMUR-signal: The F132-P is suitable for flowmeters with an Namur signal. The standard F132-P is not able to power the Namur sensor, as an external power supply for the sensor is required. However, a 8.2V sensor supply voltage (terminal 11) can be provided with power supply type PD, PF, PM. -
Page 33: Terminal 15-16: External Stop
Page 33 4.6.6 TERMINAL 15-16: EXTERNAL STOP With this function, the batch controller can be interrupted or cancelled with an external switch. The input must be switched once for interruption or switch twice for cancellation with a potential free contact to the GND-terminal number 15 for at least 0.3 seconds. Fig. -
Page 34: Intrinsically Safe Applications
The F1-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F132-P-XI). If Type XI is not indicated your device is not suitable for Intrinsically Safe applications! -
Page 35: Electrical Installation In Hazardous Area
Page 35 Terminal label Also on the inside, a terminal label is placed to indicate the location of the terminals and settings for the sensor supply configuration switches. Fig. 31: Identification – Example of F1-Series terminal label (intrinsic safety) ELECTRICAL INSTALLATION IN HAZARDOUS AREA 5.2.1 GENERAL INFORMATION AND INSTRUCTIONS Cautions... -
Page 36: Installations Based On Atex Or Iecex Certificate
Page 36 5.2.2 INSTALLATIONS BASED ON ATEX OR IECEX CERTIFICATE Installation instructions • For installation under ATEX directive: this Intrinsically Safe device must be installed in accordance with ATEX directive 2014/34/EU and product certificate KEMA 03ATEX1074 X. • For installation under IECEx scheme: this Intrinsically Safe device must be installed in accordance with product certificate IECEx DEK 11.0042X. -
Page 37: Electrical Data - Annex 1
Page 37 ELECTRICAL DATA – ANNEX 1 5.2.3 Annex 1 (model specific) to type XI product certificates KEMA 03ATEX1074 X, IECEx DEK 11.0042X For the combined connection of the different supply, input and output circuits, the installation instructions of the manufacturer shall be observed. From the safety point of view the circuits shall be considered to be connected to earth. - Page 38 Page 38 Coil, Switch, PNP, NAMUR In type of protection intrinsic safey Ex ia IIB/IIIC or Ex ia IIC, in combination inputs with connected external supply input type -PD, with following maximum values: (terminals 10 and 11, 8.7 V Ex ia IIB/IIIC Ex ia IIC terminals 13 and 14) 25 mA...
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Page 39: Power Supply Wiring
The following types of power supply are available for hazardous area: • Type PX / PD As standard, the F132-P is supplied with terminal 0 and 1 to power the product externally. Additionally, the power supply circuit connected to terminal 1 is looped through to terminal 2 to allow easy installation, e.g. -
Page 40: Terminal Connectors Intrinsically Safe Applications - Type Xi
4. Normally, the F132-P-XI is classified as group IIB/IIIC. Classification of the unit as group IIC is possible under certain conditions, as shown in Annex 1 in the previous paragraph. -
Page 41: Configuration Examples
Page 41 CONFIGURATION EXAMPLES Fig. 34: F132-P-CT-IR-OT-PC-(PX)-XI - Battery powered - IIB/IIC – IIIC FW_F132-P_M_v2201-01_EN.docx... - Page 42 Page 42 Fig. 35: F132-P-CT-IR-OT-PX-XI - External power supply - IIB/IIC - IIIC FW_F132-P_M_v2201-01_EN.docx...
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Page 43: Maintenance
Repairs should only be carried out by the manufacturer or his authorized agent. Repair policy I you have any problem with your Fluidwell product and you wish to repair it, please follow the procedure below: a. Obtain a Return Material Authorization (RMA) from your supplier or distributor Together with the RMA, you need to complete a repair form to submit detailed information about the problem. -
Page 44: Battery Replacement Instructions
Page 44 BATTERY REPLACEMENT INSTRUCTIONS 6.3.1 SAFETY INSTRUCTIONS • Handle the battery with the utmost care to prevent a short circuit and damage. A mistreated battery can become unsafe. Unsafe batteries can cause (serious) injury to persons. Do not recharge, crush, disassemble, incinerate, heat above its rated temperature or expose contents to water. -
Page 45: Replace The Battery
Page 45 6.3.2 REPLACE THE BATTERY Before starting the battery replacement procedure, make sure that the marking on the new battery corresponds with the type of installation, as shown in paragraph 6.3.1. Remove the old battery as follows: 1. Open the enclosure as indicated in section 4.3 and carefully remove the cable-connectors. 2. -
Page 46: Appendix A. Technical Specification
Page 46 APPENDIX A. TECHNICAL SPECIFICATION General Display Type High intensity numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB LCD with LED backlight. - Page 47 Page 47 Power supply Type PB Standard lithium battery - life-time depends upon settings - up to 5 years. SAFE AREA ONLY Type PC Intrinsically Safe lithium battery - life-time depends upon settings - up to 5 years. Type PD 8-24V AC / 8-30V DC;...
- Page 48 Page 48 Inputs Flowmeter Type P npn; npn-lp; reed; reed-lp; pnp; pnp-lp; namur; coil-hi; coil-lo; 8-1 DC; 12 DC; 24 DC Frequency Minimum 0 Hz - maximum 7 kHz for total and flow rate. Maximum frequency depends on signal type and internal low-pass filter. E.g.
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Page 49: Appendix Bproblem Solving
Page 49 APPENDIX B PROBLEM SOLVING In this appendix, several problems are included that can occur when the F132-P is going to be installed or while it is in operation. Flowmeter does not generate pulses: Check: ▪ Signal selection; ▪... -
Page 50: Appendix C. Declaration Of Conformity
Veghel, February We, Fluidwell V, declare under our sole responsibility that the F Series indicators are designed and will operate conform the following applicable European Directives and armonised Standards, when installed and operated according to the related manuals:... -
Page 51: Index Of This Manual
Page 51 INDEX OF THIS MANUAL accumulated Total namur signal Accumulated Total No-flow alarm ACTUAL SETTINGS operational 8, 9, 12, 19, 27, 34 Alarm operator level backlight pass code density preset Clear Total max. batch size coil-signal printer 18, 49 Coil-signal pulse output communication... -
Page 52: List Of Figures In This Manual
Fig. 33: Terminal connectors Communication (type CT). Fig. 34: F132-P-CT-IR-OT-PC-(PX)-XI - Battery powered - IIB/IIC – IIIC Fig. 35: F132-P-CT-IR-OT-PX-XI - External power supply - IIB/IIC - IIIC Fig. 36: Marking Type PC battery: Intrinsically Safe FW-LiBAT-021 (SPC02) Fig. 37: Marking Type PB battery: Safe area StdLiBAT021 (SPB02) Fig. - Page 53 1000 pulse total 8 - PRINTER header FLUIDWELL line termination CR-LF start row end row form feed disable date format Y.M.D speed 9600 9 - OTHERS model F132-P software version serial nr. password 0000 tag-nr 0000000 FW_F132-P_M_v2201-01_EN.docx...
- Page 54 NOTES ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. FW_F132-P_M_v2201-01_EN.docx...
- Page 55 Page 55 NOTES ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. FW_F132-P_M_v2201-01_EN.docx...
- Page 56 Fluidwell B.V. PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands © 2023 Fluidwell B.V.: FW_F132-P_M_v2201-01_EN.docx...