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Page 1
F130-P
BATCH CONTROLLER
two-stage control and pulse output
Signal input flowmeter: pulse, Namur and coil
External controls: start and stop
Digital outputs: two control outputs for two stage control, or
one control output and pulse output
Options: Intrinsically safe, Modbus communication
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries.
FW_F130P_v1702_02_EN
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Related Manuals for Fluidwell F130-P
Summary of Contents for Fluidwell F130-P
- Page 1 External controls: start and stop Digital outputs: two control outputs for two stage control, or one control output and pulse output Options: Intrinsically safe, Modbus communication F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries. FW_F130P_v1702_02_EN...
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Page 3: Safety Instructions
This unit must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility). Do connect a proper grounding to the metal enclosure as indicated if the F130-P has an incoming power line which carries a 115-230V AC. The Protective Earth (PE) wire may never be disconnected or removed. -
Page 4: About The Manual
This manual describes the standard F130-P as well as most of the options available. For additional information, please contact your supplier. A hazardous situation may occur if the F130-P is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this manual indicated by the pictograms: A "warning !"... -
Page 5: Table Of Contents
SAFETY RULES AND PRECAUTIONARY MEASURES ..................3 ABOUT THE MANUAL ............................4 WARRANTY AND TECHNICAL SUPPORT ......................4 CONTENTS MANUAL ............................5 INTRODUCTION ............................ 6 System description of the F130-P ....................6 OPERATIONAL ............................. 7 Control panel ..........................7 Operator information and functions ..................7 CONFIGURATION ..........................9 How to program the F130-P .....................9... -
Page 6: Introduction
Fig. 1: Typical application Configuration of the F130-P The F130-P is designed for use in many types of applications. For that reason, a setup menu is available to program the F130-P according to your specific requirements. The setup includes several important features, such as K-Factors, engineering units, signal selection, power management (to extend battery life-time), etc. -
Page 7: Operational
Take careful notice of the "Safety rules, instructions and precautionary measures" in the front of this manual. This chapter describes the daily use of the F130-P . This instruction is meant for users / operators. CONTROL PANEL The control panel has three keys. The available keys are: Fig. - Page 8 The F130-P offers a no-flow monitoring feature: When the flowmeter does not generate a signal during a certain (preset) time period, the F130-P will shut-off the control output(s) and bring the batch controller in alarm status. The “PAUSE” and “ALARM” indicators come on and NO FLOW is shown.
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Page 9: Configuration
Note that sometimes the submenu name is shown on the upper line of the display. How to enter the setup menu When the setup menu is protected by a password, the F130-P asks for a password to access the setup menu. Action Result Remark ... - Page 10 in the first submenu and you navigate to the previous submenu, the F130-P goes back to the main menu PRESET. in the last submenu and you navigate to the next submenu, the F130-P goes back to the main menu PRESET.
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Page 11: Setup Menu - Parameters
0000000; 111111.1; 22222.22; 3333.333 amount 0000.001 – 9999999 pulse total; batch COMMUNICATION speed 1200; 2400; 4800; 9600 address 1 - 247 mode bus-rtu; bus-asc; off OTHERS model F130-P software version nn:nn:nn serial no. nnnnnnn password 0000 - 9999 tag-nr 0000000 - 9999999 FW_F130P_v1702_02_EN... -
Page 12: Explanation Of Setup-Menu 1 - Preset
Page 12 3.1.2 EXPLANATION OF SETUP-MENU 1 - PRESET PRESET UNIT This setting is used to select the engineering unit for the indication of the batch total, the accumulated total and the pulse output. When you change the engineering unit, you must recalculate and reprogram the K-factor for the (accumulated) total. -
Page 13: Explanation Of Setup-Menu 2 - Overrun
EXPLANATION OF SETUP-MENU 3 - ALARM The F130-P offers a no-flow monitoring feature: When the flowmeter does not generate a signal during a certain (preset) time period, the F130-P will shut-off the control output(s) and bring the batch controller in alarm status. -
Page 14: Explanation Of Setup-Menu 6 - Flowmeter
RELAYS RELAYS This submenu is used to set the function of related output. 1-Step: The F130-P is used for one-stage batch control while R2 is used as a scaled pulse output. 2-Step: The F130-P is used for two-stage batch control. -
Page 15: Explanation Of Setup-Menu 8 - Communication
OFF to disable the communication. 3.1.10 EXPLANATION OF SETUP-MENU 9 - OTHERS For support and maintenance it is important to have information about the characteristics of the F130-P. Your supplier will ask for this information when support is required. OTHERS MODEL This setting shows the model name. -
Page 16: Installation
NEVER be exposed to strongly varying (weather) conditions. When panel-mounted, the front panel of the F130-P is rated for IP65 / TYPE 4(X)! When used in very cold surroundings or varying climatic conditions, inside the instrument case, take the necessary precautions against moisture. -
Page 17: Dimensions- Enclosure
Page 17 DIMENSIONS- ENCLOSURE 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") 12mm 12mm 30mm 30mm 24mm 24mm M20 x 1,5 6 x M12 36mm 36mm 25mm 25mm 1/2"NPT 1/2"NPT 1/2"NPT 30mm 30mm 0.12" 0.12" M16 x 1,5 M16 x 1,5 3x 1/2"NPT M20 x 1,5 15 15... - Page 18 Page 18 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") HK back box: (flat bottom) 75 mm (2.95") 118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12” 0.12” D=22mm (0.866") 3x D=22mm (0.866”) 29.1 mm (1.15”)
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Page 19: Installing The Hardware
4.4.1 GENERAL INSTALLATION GUIDELINES In the F130-P , different types of bonding and earthing are used. The common (ground) is mostly used for termination of the wire shields and the Protective Earth (PE) is used for electrical safety. The F130-P that came with a power module type PM; 110V-230V AC or type PD/PF with an option OR (the relays can handle 110V-230V AC) shall be connected to the Protective Earth (PE) stud which is installed in the metal back panel. -
Page 20: Aluminum Enclosure - Field Mounted
Do not use the terminal 00 to connect the protective earth wire, the 00 and the common ground terminals are internally connected. Be careful, to prevent damage to equipment when you connect different power supplies (sensor, PLC, etc.). Inside the Fluidwell display, the common grounds are internally connected to each other. -
Page 21: Plastic (Grp) Enclosure
Page 21 4.4.4 PLASTIC (GRP) ENCLOSURE The PE connection The F130-P in a GRP enclosure meets the requirements of class 2 (double insulated). Therefore the incoming PE wire is terminated with an insulating end cap. Type PM (110-230V AC) Type OR (8-24V AC) -
Page 22: Terminal Connectors
Page 22 4.4.5 TERMINAL CONNECTORS Refer to Appendix A: Technical Specification Fig. 10: Overview of terminal connectors - Standard configuration and options SENSOR SUPPLY For type PB/PC; PX; AP: There is no real sensor supply out available. Only a limited power supply is available. This power supply MAY NOT be used to supply the flowmeters electronics, converters etc. - Page 23 5. Close the F130-P . Risk of electrocution - High voltage! Make sure, all the leads to the terminals are disconnected from the F130-P and NEVER connect the mains power supply to the unit when the protection cover has been removed!
- Page 24 Page 24 Terminal 05-06; control output R1: This output is designed to drive a low-power device (e.g. relay) to control the batch process. Relay 1 is switched-on during the whole batch process. Type OA An active 24V DC signal according to the functions R1 and R2 is available with this option. Max. driving capacity 50mA@24V per output.
- Page 25 (read chapter 3). Sine-wave signal (Coil): The F130-P is suitable for use with flowmeters which have a coil output signal. Two sensitivity levels can be selected: COIL-LO: sensitivity from about 80mV ...
- Page 26 Pulse-signal PNP / PNP-LP: The F130-P is suitable for use with flowmeters which have a PNP output signal. 3V is offered on terminal 11 which has to be switched by the sensor to terminal 10 (SIGNAL). For a reliable pulse detection, the pulse amplitude has to go above 1.2V.
- Page 27 Fig. 19: Terminal connections - Reed-switch signal input (typical) NAMUR-signal: The F130-P is suitable for flowmeters with an Namur signal. The standard F130-P is not able to power the Namur sensor, as an external power supply for the sensor is required. However, a 8.2V sensor supply voltage (terminal 11) can be provided with power supply type PD, PF, PM.
- Page 28 Page 28 Terminal 15-16; external STOP: With this function, the batch controller can be interrupted or cancelled with an external switch. The input must be switched once for interruption or switch twice for cancellation with a potential free contact to the GND-terminal number 15 for at least 0.3 seconds. Fig.
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Page 29: Intrinsically Safe Applications
KEMA 03ATEX1071 U or IECEx KEM 08.0005U is allowed in Hazardous Area. Read chapter 6 for battery replacement instructions. When the enclosure of the F130-P is made of aluminum alloy, when used in a potentially explosive atmosphere requiring apparatus of EPL Ga, the indicator shall be installed so, that even in the event of rare incidents, an ignition source due to impact or friction sparks between the enclosure and iron/steel is excluded. - Page 30 Page 30 Serial number and year of production This information can be looked-up in the setup menu: Others. Fig. 23: Example serial number (typical) Label information pulse input type – F1..P-XI (inside and outside the enclosure) Fig. 24: Label information - Intrinsically safe application (typical) FW_F130P_v1702_02_EN...
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Page 31: Terminal Connectors Intrinsically Safe Applications
3 and 4 and/or terminals 5 and 6; the maximum values for any of those circuits are those as defined for group IIB/IIIC. Terminal connectors F130-P-XI: For intrinsically safe applications, consult the safety values in the certificate. - Page 32 5. Close the F130-P. Risk of electrocution - High voltage! Make sure, all the leads to the terminals are disconnected from the F130-P and NEVER connect the mains power supply to the unit when the protection cover has been removed! Type PD-XI Power supply in: 16-30V DC / max.
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Page 33: Configuration Examples
Page 33 CONFIGURATION EXAMPLES Fig. 27: F130-P-OT-PC-(PX)-XI - Battery powered - IIB/IIC – IIIC FW_F130P_v1702_02_EN... - Page 34 Page 34 Fig. 28: F130-P-(CT)-OT-PX-XI - External power supply - IIB/IIC - IIIC FW_F130P_v1702_02_EN...
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Page 35: Battery Replacement
Page 35 BATTERY REPLACEMENT 5.3.1 SAFETY INSTRUCTIONS Handle the battery with care. A mistreated battery can become unsafe. Unsafe batteries can cause (serious) injury to persons. Only use batteries which are certified for use in hazardous areas. The use of standard batteries in hazardous area's is not safe and prohibited. -
Page 36: Maintenance
Repairs should only be carried out by the manufacturer or his authorized agent. REPAIR POLICY I you have any problem with your Fluidwell product and you wish to repair it, please follow the procedure below: a. Obtain a Return Material Authorization (RMA) from your supplier or distributor Together with the RMA, you need to complete a repair form to submit detailed information about the problem. -
Page 37: Technical Specification
Page 37 TECHNICAL SPECIFICATION Display Type High intensity numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB (option) LCD with LED backlight. Improved readability in full sunlight and darkness. Power requirements: 12-24V DC + 10% or type PD, PF, PM. - Page 38 Page 38 Sensor excitation Type PB / PC / PX 3V DC for low power pulse signals and 1.2V DC for coil pick-up. Type PD 1.2; 3; 8.2; 12; 24V DC - max. 50mA@24V DC Type PD-XI Intrinsically safe: Pulse signals: 1.2; 3; 8.2 - max. 7mA@8.2V DC. Type PF / PM 1.2;...
- Page 39 Page 39 Operational Operator functions Functions enter a preset value, start / interrupt and stop the batch process, reprint last receipt. Shown information preset value running batch total or remaining quantity, total and accumulated total ...
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Page 40: Problem Solving
Page 40 PROBLEM SOLVING In this appendix, several problems are included that can occur when the F130-P is going to be installed or while it is in operation. Flowmeter does not generate pulses: Check: Signal selection; Pulse amplitude;... -
Page 41: Modbus Communication
Although most Modbus Masters will support variables that span 2 registers, variables spanning more registers sometimes require you to manually calculate the resulting value. For additional information regarding using your Fluidwell Modbus device, please read the ‘Fluidwell General Modbus Communication Protocol’ and ‘Modbus troubleshooting guide’ that are available through our website or your distributor. - Page 42 Page 42 Setup variables REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS PRESET REGISTERS [d] 32 40033 unit uint16 0=none 3=kg 6= USGAL [h] 0x020 4= lb 7=bbl 2= m 5=GAL [d] 33 40034 decimals uint16 0…3 [h] 0x021 [d] 34 40035 K-factor uint32 1...9999999...
- Page 43 Page 43 REGISTER TYPE VALUE / REMARKS VARIABLE ADDRESS COMMUNICATION REGISTERS [d] 144 40145 speed (Baudrate) uint16 0=1200 1=2400 2=4800 3=9600 [h] 0x090 [d] 145 40146 Modbus address uint16 1…247 [h] 0x091 [d] 146 40147 Modbus mode uint16 0=ASCII 1=RTU 2=OFF [h] 0x092 REGISTER...
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Page 44: Declaration Of Conformity
Page 44 DECLARATION OF CONFORMITY FW_F130P_v1702_02_EN... -
Page 45: Index Of This Manual
Page 45 INDEX OF THIS MANUAL accumulated Total Low-battery alarm actual settings maintenance backlight manual version density namur signal Clear Total operational 7, 9, 10, 16 coil-signal operator level Coil-signal pass code communication preset contents max. batch size dimensions pulse output display pulse length / period time function... -
Page 46: List Of Figures F130-P
Fig. 25: Overview terminal connectors XI – Intrinsically safe applications Fig. 26: Switch position voltage selection option PD-XI Fig. 27: F130-P-OT-PC-(PX)-XI - Battery powered - IIB/IIC – IIIC Fig. 28: F130-P-(CT)-OT-PX-XI - External power supply - IIB/IIC - IIIC FW_F130P_v1702_02_EN... - Page 47 POWER MANAGEMENT LCD new 1 sec. battery mode operational FLOWMETER signal coil-lo RELAYS relays 1-step preclose width decimals amount 1000 pulse total COMMUNICATION speed 9600 address mode BUS-RTU OTHERS model F130-P software version serial nr. password 0000 tag-nr 0000000 FW_F130P_v1702_02_EN...
- Page 48 Fluidwell B.V. PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives the Netherlands the Netherlands © 2017 Fluidwell B.V.: FW_F130P_v1702_02_EN...