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F113-P
FLOW RATE MONITOR / TOTALIZER
with high / low alarms, analog and pulse outputs
Signal input flowmeter: pulse, Namur and coil
Signal outputs: (0)4-20mA / 0-10V ref. flow rate and pulse ref. total
Alarm outputs: maximum four flow rate alarms
Options: Intrinsically safe, Modbus communication, external reset and
backlight
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries
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Summary of Contents for Fluidwell F113-P
- Page 1 Signal outputs: (0)4-20mA / 0-10V ref. flow rate and pulse ref. total Alarm outputs: maximum four flow rate alarms Options: Intrinsically safe, Modbus communication, external reset and backlight F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
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Page 2: Safety Instructions
The F113-P must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility). • Connect a proper grounding to the metal enclosure as indicated if the F113-P has an incoming power or signal line which carries a hazardous live voltage. The Protective Earth (PE) wire may never be disconnected or removed. -
Page 3: About The Manual
This manual describes the standard unit as well as the available options. For additional information, please contact your supplier. A hazardous situation may occur if the F113-P is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this manual indicated by the pictograms: A "warning !"... -
Page 4: Table Of Contents
Page 4 TABLE OF CONTENTS SAFETY INSTRUCTIONS........................2 DISPOSAL OF ELECTRONIC WASTE ....................2 SAFETY RULES AND PRECAUTIONARY MEASURES ..............2 ABOUT THE MANUAL ........................3 WARRANTY AND TECHNICAL SUPPORT ..................3 TABLE OF CONTENTS ........................4 INTRODUCTION ........................6 System description ...................... - Page 5 Page 5 5.2.1 General information and instructions ..............38 5.2.2 Installations based on ATEX or IECEx certificate ..........39 Electrical data – Annex 1 ..................40 5.2.3 5.2.4 Power supply wiring .................... 42 5.2.5 Sensor supply ..................... 42 Terminal connectors Intrinsically Safe applications – Type XI ........43 5.3.1 Terminal 26-29: Type CT - Communication ............
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Page 6: Introduction
SYSTEM DESCRIPTION Functions and features The flow rate / totalizer model F113-P is a microprocessor driven instrument designed to show the flow rate, the total and the accumulated total. It can generate a scaled pulse according to the total and an analog output according to the flow, and generate high and low flow alarms. - Page 7 Page 7 Configuration of the unit The F113-P is designed for use in many types of applications. For that reason, a setup menu is available to program the F113-P according to your specific requirements. The setup includes several important features, such as K-Factors, engineering units, signal selection, power management (to extend battery life-time), etc.
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Page 8: Operational
Page 8 2 OPERATIONAL GENERAL INFORMATION This chapter describes the daily use of the F113-P. This instruction is meant for users / operators. • This device may only be operated by persons who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. - Page 9 ▪ How to program the alarm thresholds The F113-P can give an alarm message on the display. When set to on, at the same time, the digital outputs can give a signal for processing by an external device. Note that it is also possible to set or change the alarm thresholds from the setup menu.
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Page 10: Configuration
Make sure that the unit is not being used for any application when altering the settings. 3.2.1 ENTERING SETUP-LEVEL Configuration of the F113-P is done at SETUP-level, which can be reached at all times while the F113-P remains fully operational. At SETUP-level the display will deactivate the indicator and... -
Page 11: Programming Sequence
Page 11 Use the control panel to navigate through SETUP-level PROG-key When a function is selected, this key is used to start the programming sequence. When only a function group is selected (and no function), this key is used to scroll back a function group (e.g. -
Page 12: Returning To Operator-Level
In order to return to the operator level, press the PROG-key for three seconds. When no keys are pressed for 2 minutes, SETUP-level will be left automatically. CONFIGURATION SETTINGS All settings of the F113-P can be set via the control panel. The following paragraphs give a detailed description of each setting. 3.3.1... -
Page 13: Menu 1 - Total
AMOUNT 0.001 - 9999999 COMMUNICATION SPEED 1200; 2400; 4800; 9600 ADDRESS 1 - 255 MODE bus-rtu; bus-asc; off OTHERS MODEL F113-P SOFTWARE VERSION 03.03.xx SERIAL NO. nnnnnnn PASSWORD 0000 - 9999 TAG-NR 0000000 - 9999999 3.3.2 MENU 1 - TOTAL... -
Page 14: Menu 2 - Flow Rate
Page 14 3.3.3 MENU 2 - FLOW RATE The settings for total and flow rate are entirely separate. In this way, different engineering units can be used for each e.g. cubic meters for total and liters for flow rate. FLOW RATE UNIT This setting is used to select the engineering unit for the indication of the flow rate. -
Page 15: Menu 5 - Power Management
When used with the internal battery option (type PB/PC), the user can expect reliable measurement over a long period of time. The F113-P has several smart power management functions to extend the battery life time significantly. Two of these functions can be set. -
Page 16: Menu 7 - Analog Output
Page 16 COIL-HI (type ZG) min. 5 mV Low sensitive coil COIL LO min. 80 mV Normal sensitivity input Active pulse input External power 8-1 DC detection level 8.2 V 3k9 Ω max. 10 kHz. required Active pulse input External power 12 DC detection level 12 V 4 kΩ... -
Page 17: Menu 8 - Relays
Page 17 TUNE-MAX The 20 mA or 10 V value can be tuned precisely with this setting. The initial maximum analog output value is 20 mA or 10 V However, this value might differ slightly due to ambient influences such as temperature for example. Before tuning the signal, make sure that the analog signal is idle (not used) for any application! After pressing PROG, the current will be about 20 mA or 10 V. -
Page 18: Menu 9 - Communication (Option)
Enter this quantity here while taking the decimals for pulse into account. 3.3.10 MENU 9 - COMMUNICATION (OPTION) The F113-P can optionally be equipped with a communication interface using the Modbus protocol (Type CB/CH/CI/CT). Please consult Appendix C for a more detailed explanation of the protocol, data types and available registers. -
Page 19: Installation
• The F113-P may only be operated by persons who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed. •... -
Page 20: Handling The F-Series Enclosure
The F1-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F113-P-XI). For Intrinsically Safe applications: Installation and identification labels are shown in chapter 5. -
Page 21: Opening / Removing The Cover
Page 21 Terminal label Also on the inside, a terminal label is placed to indicate the location of the terminals and settings for the sensor supply configuration switches. Fig. 8: Identification – Example of F1-Series terminal label (safe area) Serial number and year of production The serial number can be reviewed on the identification label or in SETUP-menu Others. -
Page 22: Mechanical Installation
Page 22 MECHANICAL INSTALLATION DIMENSIONS – ALUMINUM AND STAINLESS STEEL ENCLOSURES 4.4.1 Fig. 9: Dimensions – Aluminum and stainless steel enclosures FW_F113-P_M_v2201-01_EN.docx... -
Page 23: Dimensions - Non-Metallic Enclosures
Page 23 DIMENSIONS – NON-METALLIC ENCLOSURES 4.4.2 Fig. 10: Dimensions – Non-metallic enclosures FW_F113-P_M_v2201-01_EN.docx... -
Page 24: Mounting
Page 24 4.4.3 MOUNTING The enclosure can be installed by itself or with the aid of a mounting plate in the configurations shown below. When the unit is installed on a wall or onto a meter, please use components and installation techniques that are suitable for the used materials. -
Page 25: Electrical Installation
Metal enclosure When the F113-P is supplied with a metal enclosure (aluminum or stainless steel), the enclosure must be grounded in accordance with national and local electrical codes. -
Page 26: Field Wiring Connections
Within the United States all field wiring must conform to the National Electric Code, NFPA 70, Article 501-4(b). All field wiring enters the F113-P through the bottom of the enclosure and connects to the circuit assembly inside the enclosure. Wiring is routed through cable glands. Please make sure to order the F113-P with the correct drilling pattern and thread (metal) or hole (plastic) sizes. -
Page 27: Sensor Supply
Setting the sensor supply Risk of electrocution - High voltage! Make sure, all the leads to the terminals are disconnected from the F113-P and NEVER connect mains power to the unit when the protection cover has been removed! To set the sensor supply, follow these instructions: 1. -
Page 28: Terminal Connectors Safe Area Applications - Type Xx / Xf
4.5: Electrical Installation and review paragraph 4.5.3 and 4.5.4 before applying any field or power supply wiring. For Intrinsically Safe applications (Type XI): read chapter 5. Following terminal connectors are available on the F113-P when supplied with Type XX: Fig. 13: Overview of terminal connectors - Standard configuration and options 4.6.1... -
Page 29: Terminal 03-04 And 05-06: Alarm / Scaled Pulse Output R2 And R1
Page 29 4.6.2 TERMINAL 03-04 AND 05-06: ALARM / SCALED PULSE OUTPUT R2 AND R1 These outputs are designed as a fast output with a maximum frequency of 500 Hz. For the use with a mechanical relay and a continuous signal (pulse) it is recommended to use a maximum frequency of 5 Hz to prevent an early end-of-life of the mechanical relay. -
Page 30: Terminal 07-08: Analog Output
Page 30 Type OT Three passive transistor outputs are available with this option. (For Terminal 15-16, R3, see paragraph 4.6.6.). Max. driving capacity 300mA@50V DC. Fig. 16: Terminal connections - Transistor output (typical) 4.6.3 TERMINAL 07-08: ANALOG OUTPUT An analog output signal proportional to the flow rate is available as standard and is configured using Setup 7. - Page 31 Page 31 Type AF Floating analog output (type AF) is only available intrinsically safe; please read Chapter 5. A floating 4-20mA signal proportional to the flow rate is available with this option. When the output is disabled, a 3.5mA signal will be generated. Max. driving capacity 1000 Ohm @ 30V DC. Fig.
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Page 32: Terminal 09-11: Flowmeter Input
Fig. 23: Terminal connections - Coil signal input (typical) Pulse-signal NPN / NPN-LP The F113-P is suitable for use with flowmeters which have a NPN output signal. For reliable pulse detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low-pass signal noise filter, which limits the maximum input frequency (read chapter 3). - Page 33 Pulse-signal PNP / PNP-LP The F113-P is suitable for use with flowmeters which have a PNP output signal. 3V is offered on terminal 11 which has to be switched by the sensor to terminal 10 (SIGNAL). For a reliable pulse detection, the pulse amplitude has to go above 1.2V.
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Page 34: Terminal 12-13: Type Ib - External Reset (Option)
Page 34 NAMUR-signal The F113-P is suitable for flowmeters with an Namur signal. The standard F113-P is not able to power the Namur sensor, as an external power supply for the sensor is required. However, a 8.2V sensor supply voltage (terminal 11) can be provided with power supply type PD, PF, PM. -
Page 35: Terminal 26-31: Type Cb / Ch / Ci - Communication (Option)
Page 35 Type OT A passive transistor output is available with this option. Max. driving capacity 300mA@50V DC. Fig. 31: Terminal connections - Transistor output (typical) 4.6.7 TERMINAL 26-31: TYPE CB / CH / CI - COMMUNICATION (OPTION) Serial communications on hardware layers RS232, RS485 and TTL (intrinsic safety) are possible. Make sure that the hardware layer specific requirements are met to achieve reliable communication and read the Modbus communication protocol and Appendix C. - Page 36 Page 36 Type CI An RS485 4-wire communications port for Modbus communication is available with this option. See above figure for terminal connections; maximum cable length: 1200 meters. The interface is designed to operate without terminating resistors and its reliability is reduced significantly if installed anyway.
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Page 37: Intrinsically Safe Applications
The F1-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F113-P-XI). If Type XI is not indicated your device is not suitable for Intrinsically Safe applications! -
Page 38: Electrical Installation In Hazardous Area
Page 38 Terminal label Also on the inside, a terminal label is placed to indicate the location of the terminals and settings for the sensor supply configuration switches. Fig. 35: Identification – Example of F1-Series terminal label (intrinsic safety) ELECTRICAL INSTALLATION IN HAZARDOUS AREA 5.2.1 GENERAL INFORMATION AND INSTRUCTIONS Cautions... -
Page 39: Installations Based On Atex Or Iecex Certificate
Page 39 5.2.2 INSTALLATIONS BASED ON ATEX OR IECEX CERTIFICATE Installation instructions • For installation under ATEX directive: this Intrinsically Safe device must be installed in accordance with ATEX directive 2014/34/EU and product certificate KEMA 03ATEX1074 X. • For installation under IECEx scheme: this Intrinsically Safe device must be installed in accordance with product certificate IECEx DEK 11.0042X. -
Page 40: Electrical Data - Annex 1
Page 40 ELECTRICAL DATA – ANNEX 1 5.2.3 Annex 1 (model specific) to type XI product certificates KEMA 03ATEX1074 X, IECEx DEK 11.0042X For the combined connection of the different supply, input and output circuits, the installation instructions of the manufacturer shall be observed. From the safety point of view the circuits shall be considered to be connected to earth. - Page 41 Page 41 Coil, Switch, PNP, NAMUR In type of protection intrinsic safey Ex ia IIB/IIIC or Ex ia IIC, in combination inputs with connected external supply input type -PD, with following maximum values: (terminals 10 and 11, 8.7 V Ex ia IIB/IIIC Ex ia IIC terminals 13 and 14) 25 mA...
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Page 42: Power Supply Wiring
The following types of power supply are available for hazardous area: • Type PX / PD As standard, the F113-P is supplied with terminal 0 and 1 to power the product externally. Additionally, the power supply circuit connected to terminal 1 is looped through to terminal 2 to allow easy installation, e.g. -
Page 43: Terminal Connectors Intrinsically Safe Applications - Type Xi
4. Normally, the F113-P-XI is classified as group IIB/IIIC. Classification of the unit as group IIC is possible under certain conditions, as shown in Annex 1 in the previous paragraph. - Page 44 All electrical connections made to the intrinsically safe Type XI terminals must follow the instructions and safety parameters as given in the product certificate. When installing the F113-P-XI, use the electrical data and instructions from the model-specific Annex 1 in paragraph 5.2.4 and apply them to the applicable installation diagrams shown in paragraph 4.6.1 and further.
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Page 45: Configuration Examples Intrinsically Safe Applications
Page 45 CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS Fig. 38: F113-P-(AP)-(CT)-IB-(OT)-PC-XI - Battery powered - IIB/IIC – IIIC FW_F113-P_M_v2201-01_EN.docx... - Page 46 Page 46 Fig. 39: F113-P-AP-CT-IB-OT-(PX)-XI - Output loop powered - IIB/IIC - IIIC FW_F113-P_M_v2201-01_EN.docx...
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Page 47: Maintenance
Repairs should only be carried out by the manufacturer or his authorized agent. Repair policy If you have any problem with your Fluidwell product and you wish to repair it, please follow the procedure below: a. Obtain a Return Material Authorization (RMA) from your supplier or distributor Together with the RMA, you need to complete a repair form to submit detailed information about the problem. -
Page 48: Battery Replacement Instructions
Page 48 BATTERY REPLACEMENT INSTRUCTIONS 6.3.1 SAFETY INSTRUCTIONS • Handle the battery with the utmost care to prevent a short circuit and damage. A mistreated battery can become unsafe. Unsafe batteries can cause (serious) injury to persons. Do not recharge, crush, disassemble, incinerate, heat above its rated temperature or expose contents to water. -
Page 49: Replace The Battery
Page 49 6.3.2 REPLACE THE BATTERY Before starting the battery replacement procedure, make sure that the marking on the new battery corresponds with the type of installation, as shown in paragraph 6.3.1. Remove the old battery as follows: 1. Open the enclosure as indicated in section 4.3 and carefully remove the cable-connectors. 2. -
Page 50: Appendix A Technical Specification
Page 50 APPENDIX A TECHNICAL SPECIFICATION General Display Type High intensity numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB LCD with LED backlight. - Page 51 Page 51 Power supply Type AP Loop-powered from 4-20mA output signal - 8-30V DC. Power consumption max. 0.5 Watt. Type PB Standard lithium battery - life-time depends upon settings - up to 5 years. SAFE AREA ONLY Type PC Intrinsically Safe lithium battery - life-time depends upon settings - up to 5 years. Type PD 8-24V AC / 8-30V DC;...
- Page 52 Page 52 Inputs Flowmeter Type P npn; npn-lp; reed; reed-lp; pnp; pnp-lp; namur; coil-hi; coil-lo; 8-1 DC; 12 DC; 24 DC Frequency Minimum 0 Hz - maximum 7 kHz for total and flow rate. Maximum frequency depends on signal type and internal low-pass filter. E.g.
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Page 53: Appendix Bproblem Solving
Page 53 APPENDIX B PROBLEM SOLVING In this appendix, several problems are included that can occur when the F113-P is going to be installed or while it is in operation. Flowmeter does not generate pulses: Check: ▪ Signal selection; ▪... -
Page 54: Appendix C Communication Variables
Page 54 APPENDIX C COMMUNICATION VARIABLES General The product is fitted with the Modbus communication protocol and can be equipped with various physical interfaces like RS485 and RS232 (please see device datasheet for available options). The tables below show the various variables that can be accessed through the communication. Currently, the function codes supported are: •... - Page 55 Page 55 Setup variables REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS TOTAL REGISTERS [d] 32 40033 unit uint16 0=none 3=kg 6= USGAL [h] 0x020 4= lb 7=bbl 2= m 5=GAL [d] 33 40034 decimals uint16 0…3 [h] 0x021 [d] 34 40035 K-Factor uint32 1...9999999...
- Page 56 Page 56 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS POWER MANAGEMENT REGISTERS [d] 80 40081 LCD update time uint16 0=fast 2=3sec 4=30sec [h] 0x050 1=1sec 3=15sec 5=off [d] 81 40082 power mode uint16 0=operational 1=shelf [h] 0x051 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS FLOWMETER...
- Page 57 Page 57 REGISTER VARIABLE TYPE VALUE / REMARKS ADDRESS COMMUNICATION REGISTERS [d] 144 40145 speed (Baudrate) uint16 0=1200 1=2400 2=4800 3=9600 [h] 0x090 [d] 145 40146 Modbus address uint16 1…255 [h] 0x091 [d] 146 40147 Modbus mode uint16 0: ASCII 1: RTU 2: OFF [h] 0x092...
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Page 58: Appendix D Declaration Of Conformity
Veghel, February e, Fluidwell V, declare under our sole responsibility that the F eries indicators are designed and will operate conform the following applicable uropean Directives and Harmonised tandards, when installed and operated according to the related manuals:... -
Page 59: Index Of This Manual
Page 59 INDEX OF THIS MANUAL accumulated Total ......... 9 calculation ..........14 actual settings ..........62 Flowrate ............8 Alarm ............. 9 Installation ........... 19 analog Intrinsic safety ......38, 43, 44, 49 cut-off value ..........16 keys ..............8 floating output........... 31 Low-battery alarm ...........9 flowrate min. -
Page 60: List Of Figures In This Manual
Fig. 37: Terminal connectors Communication (type CT)..............43 Fig. 38: F113-P-(AP)-(CT)-IB-(OT)-PC-XI - Battery powered - IIB/IIC – IIIC ........45 Fig. 39: F113-P-AP-CT-IB-OT-(PX)-XI - Output loop powered - IIB/IIC - IIIC ........46 Fig. 40: Marking Type PC battery: Intrinsically Safe FW-LiBAT-021 (SPC02) ........48 Fig. - Page 61 Page 61 NOTES ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. ……………………………………………………………………………………………………………………. FW_F113-P_M_v2201-01_EN.docx...
- Page 62 Page 62 LIST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE : DATE : 1 - TOTAL Enter your settings here 1.1 unit 1.2 decimals 0000000 1.3 K-Factor 0000001 1.4 decimals K-Factor 2 - FLOW RATE 2.1 unit 2.2 time /min 2.3 decimals 0000000 2.4 K-Factor 0000001...
- Page 63 8.5 width 0.000 sec 8.6 decimals 8.7 amount 0001000 9 - COMMUNICATION 9.1 speed 9600 9.2 address 9.3 mode BUS-RTU A - OTHERS A.1 model F113-P A.2 software version 03.03.xx A.3 serial no. nnnnnnn A.4 password 0000 A.5 tag-nr 0000000 FW_F113-P_M_v2201-01_EN.docx...
- Page 64 Fluidwell B.V. PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands Fluidwell bv - © 2023 - FW_F113-P_M_v2201-01_EN.docx...
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