Fluidwell F113-P Manual

Fluidwell F113-P Manual

Flow rate monitor/totalizer with high/low alarms, analog and pulse outputs
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F113-P
FLOW RATE MONITOR / TOTALIZER
with high / low alarms, analog and pulse outputs
Signal input flowmeter: pulse, Namur and coil
Signal outputs: 4-20mA ref. flow rate and pulse ref. total
Alarm outputs: maximum four flow rate alarms
Options: Intrinsically Safe, Modbus communication, external reset
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries.

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Summary of Contents for Fluidwell F113-P

  • Page 1 Signal input flowmeter: pulse, Namur and coil Signal outputs: 4-20mA ref. flow rate and pulse ref. total Alarm outputs: maximum four flow rate alarms Options: Intrinsically Safe, Modbus communication, external reset F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries.
  • Page 2 Page 2 FW_F113P_v1901_02_EN.docx...
  • Page 3: Safety Instructions

    ▪ This unit must be installed in accordance with the EMC guidelines (Electro Magnetic Compatibility). ▪ Do connect a proper grounding to the metal enclosure as indicated if the F113-P has an incoming power line which carries a 115-230V AC. The Protective Earth (PE) wire may never be disconnected or removed.
  • Page 4: About The Manual

    This manual describes the standard unit as well as the available options. For additional information, please contact your supplier. A hazardous situation may occur if the F113-P is not used for the purpose it was designed for or is used incorrectly. Please carefully note the information in this manual indicated by the pictograms: A "warning !"...
  • Page 5: Table Of Contents

    Control panel ......................7 2.2. Operator information and functions ................7 Configuration .......................... 9 3.1. How to program the F113-P ..................9 3.1.1. Setup menu - Settings ..................... 11 3.1.2. Explanation of Setup menu 1 - Total ............... 12 3.1.3.
  • Page 6: Introduction

    SYSTEM DESCRIPTION Functions and features The function of the F113-P is to show the flow rate, the total, the accumulated total and to generate a scaled pulse according the accumulated total. The F113-P also can monitor the flow rate and generate the related flow rate alarm signals.
  • Page 7: Operational

    • Take careful notice of the "Safety rules, instructions and precautionary measures" in the front of this manual. This chapter describes the daily use of the F113-P . This instruction is meant for users / operators. 2.1. CONTROL PANEL The control panel has three keys. The available keys are: Fig.
  • Page 8 ▪ How to program the alarm thresholds The F113-P can give an alarm message on the display. When set to on, at the same time, the digital outputs can give a signal for processing by an external device. Note that it is also possible to set or change the alarm thresholds from the setup menu.
  • Page 9: Configuration

    How to enter the setup menu When the setup menu is protected by a password, the F113-P asks for a password to access the setup menu. When in the operator mode, press and hold the PROG/ENTER key for 7 seconds to access the setup menu.
  • Page 10 The SELECT/ key and the CLEAR/ key are used for navigation. The explanation assumes that you are in the submenu TOTAL. When you are: • in the first setting and you navigate to the previous setting, the F113-P goes back to the related main menu.
  • Page 11: Setup Menu - Settings

    0.001 - 9 amount 0.001 - 9999999 COMMUNICATION speed 1200; 2400; 4800; 9600 address 1 - 247 mode bus-rtu; bus-asc; off OTHERS model F113-P software version nn:nn:nn serial no. nnnnnnn password 0000 - 9999 tag-nr 0000000 - 9999999 FW_F113P_v1901_02_EN.docx...
  • Page 12: Explanation Of Setup Menu 1 - Total

    Page 12 3.1.2. EXPLANATION OF SETUP MENU 1 - TOTAL This setting is used to select the engineering unit for the indication of the total, the UNIT accumulated total and the pulse output. When you change the engineering unit, you must recalculate and reprogram the K-factor for the (accumulated) total.
  • Page 13: Explanation Of Setup Menu 3 - Alarm

    The cut-off has to be entered in seconds. 3.1.4. EXPLANATION OF SETUP MENU 3 - ALARM These settings determine how the flow rate is monitored and how the F113-P will process the alarm conditions. For the setup of the configurable outputs, refer to setup menu: Relays. FLOWZERO When the flow rate is zero, then it is possible to ignore or disable the flow rate monitoring.
  • Page 14: Explanation Of Setup Menu 5 - Power Management

    When used with the internal battery option (type PB/PC), the user can expect reliable measurement over a long period of time. The F113-P has several smart power management functions to extend the battery life time significantly. Two of these functions can be set.
  • Page 15: Explanation Of Setup Menu 7 - Analog Output

    Page 15 3.1.8. EXPLANATION OF SETUP MENU 7 - ANALOG OUTPUT A linear 4-20mA signal (option AB: 0-20mA or option AU: 0-10V) output signal is generated that represents the flowrate. The settings for the flow rate influence the analog output directly. The relationship between the flow rate and the analog output is set with the following settings.
  • Page 16: Explanation Of Setup Menu 8 - Relays

    Page 16 ILTER VALUE ESPONSE TIME ON STEP CHANGE OF ANALOG VALUE IME IN SECONDS INFLUENCE filter disabled filter disabled filter disabled filter disabled 0.1 sec 0.2 sec 0.4 sec 0.7 sec 0.2 sec 0.4 sec 0.6 sec 1.2 sec 0.4 sec 0.7 sec 1.1 sec...
  • Page 17: Explanation Of Setup Menu 9 - Communication (Option)

    3.1.11. EXPLANATION OF SETUP MENU A - OTHERS For support and maintenance it is important to have information about the characteristics of the F113-P . Your supplier will ask for this information when support is required. MODEL This setting shows the model name.
  • Page 18: Installation

    When used in very cold surroundings or varying climatic conditions, inside the instrument case, take the necessary precautions against moisture. Mount the F113-P onto a solid structure to avoid vibrations. For use in Safe and Hazardous Areas (or Locations), the following conditions apply: Relative humidity: <...
  • Page 19: Dimensions- Enclosure

    Page 19 4.3. DIMENSIONS- ENCLOSURE Aluminum and stainless enclosures (where “H” turns to “HS” for stainless, e.g. HA → HSA): 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") 12mm 12mm 30mm 30mm 24mm 24mm M20 x 1,5 6 x M12 36mm 36mm 25mm...
  • Page 20 Page 20 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") HK back box: (flat bottom) 75 mm (2.95") 118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm 0.12” 0.12” D=22mm (0.866") 3x D=22mm (0.866”) 29.1 mm (1.15”)
  • Page 21: Installing The Hardware

    4.4.1. GENERAL INSTALLATION GUIDELINES • The F113-P that came with a power module type PM; 110V-230V AC or type PD/PF with an option OR (the relays can handle 110V-230V AC) shall be connected to the Protective Earth (PE) stud which is installed in the metal back panel. The metal front panel is connected to the Protective Earth by the mounting screws and serrated washers.
  • Page 22: Protective Earth (Pe) Connections

    Metal enclosure When the F113-P is supplied with a metal enclosure (aluminum or stainless steel), the enclosure must be grounded in accordance with national and local electrical codes. To ground the field mounted unit, the PE conductor must be connected to the PE stud which is located in the metal back cover, as indicated in the image below.
  • Page 23: Aluminum Enclosure - Field Mounted

    Do not use the terminal 00 to connect the protective earth wire, the 00 and the common ground terminals are internally connected. Be careful, to prevent damage to equipment when you connect different power supplies (sensor, PLC, etc.). Inside the Fluidwell display, the common grounds are internally connected to each other.
  • Page 24: Plastic (Grp) Enclosure

    Page 24 4.4.5. PLASTIC (GRP) ENCLOSURE The PE connection The F113-P in a GRP enclosure meets the requirements of class 2 (double insulated). Therefore the incoming PE wire is terminated with an insulating end cap. Type PM (110-230V AC) Type OR (8-24V AC) Type OR (8-30V DC) FW_F113P_v1901_02_EN.docx...
  • Page 25: Terminal Connectors

    PM, PF, PD and PX in combination with types OA, OT and OR. For type PD-OS (4 mechanical relay outputs), please consult the addendum to this manual specific for this type: ‘F113-P-PD-OS Addendum / Installation Guide’ Refer to Appendix A: Technical Specification Fig.
  • Page 26 5. Close the F113-P . Risk of electrocution - High voltage! Make sure, all the leads to the terminals are disconnected from the F113-P and NEVER connect the mains power supply to the unit when the protection cover has been removed!
  • Page 27 Page 27 Type OA An active 24V DC signal flow rate alarm output or pulse output is available with this option. Max. driving capacity 50mA@24V per output. (Requires power supply type PD/PF/PM). Fig. 10: Terminal connections - Active output (typical) Type OR: A mechanical relay output flow rate alarm output or pulse output is available with this option.
  • Page 28 Page 28 Terminal 07-08; basic POWER SUPPLY - type AP - output loop powered: Connect an external power supply of 8-30VDC to these terminals or a (0)4-20mA loop. Do connect the "-" to terminal 7 and the "+" to terminal 8. When power is applied to these terminals, the (optional) internal battery will be disabled / enabled automatically to extend the battery life time.
  • Page 29 (read chapter 3). Sine-wave signal (Coil): The F113-P is suitable for use with flowmeters which have a coil output signal. Two sensitivity levels can be selected: • COIL-LO: sensitivity from about 80mV •...
  • Page 30 Pulse-signal PNP / PNP-LP: The F113-P is suitable for use with flowmeters which have a PNP output signal. 3V is offered on terminal 11 which has to be switched by the sensor to terminal 10 (SIGNAL). For a reliable pulse detection, the pulse amplitude has to go above 1.2V.
  • Page 31 Fig. 22: Terminal connections - Reed-switch signal input (typical) NAMUR-signal: The F113-P is suitable for flowmeters with an Namur signal. The standard F113-P is not able to power the Namur sensor, as an external power supply for the sensor is required. However, a 8.2V sensor supply voltage (terminal 11) can be provided via types PD-PM.
  • Page 32 Page 32 Terminal 15-16; alarm / pulse output R3: This output is designed as a fast output with a maximum frequency of 500Hz. For the use with a mechanical relay and a continuous signal (pulse) it is recommended to use a maximum frequency of 0.5Hz to prevent an early end-of-life of the mechanical relay.
  • Page 33: Intrinsically Safe Applications

    Please note • Certificates, safety values, control drawing and declaration of conformity can be found in the document named: “Fluidwell F1..-..-XI - Documentation for Intrinsic safety”. • When installing this device in hazardous areas, the wiring and installation must comply with the appropriate installation standards for your industry.
  • Page 34 Page 34 Serial number and year of production This information can be looked-up in the setup menu: Others. Fig. 27: Example serial number (typical) Label information pulse input type – F1xx-..-..-XI (inside and outside the enclosure) Fig. 28: Label information - Intrinsic safe application (typical) FW_F113P_v1901_02_EN.docx...
  • Page 35: Terminal Connectors Intrinsic Safe Applications

    3 and 4 and/or terminals 5 and 6; the maximum values for any of those circuits are those as defined for group IIB/IIIC. Terminal connectors F113-P-…-XI: For intrinsically safe applications, consult the safety values in the certificate.
  • Page 36 5. Close the F113-P. Risk of electrocution - High voltage! Make sure, all the leads to the terminals are disconnected from the F113-P and NEVER connect the mains power supply to the unit when the protection cover has been removed! Type PD-XI Power supply in: 16-30V DC / max.
  • Page 37: Configuration Examples

    Page 37 CONFIGURATION EXAMPLES Fig. 32: F113-P-(AP)-(CT)-IB-(OT)-PC-XI - Battery powered - IIB/IIC – IIIC FW_F113P_v1901_02_EN.docx...
  • Page 38 Page 38 Fig. 33: F113-P-AP-(CT)-IB-OT-(PX)-XI - Output loop powered - IIB/IIC - IIIC FW_F113P_v1901_02_EN.docx...
  • Page 39: Battery Replacement Instructions

    Page 39 BATTERY REPLACEMENT INSTRUCTIONS 5.3.1. SAFETY INSTRUCTIONS • Handle the battery with care. A mistreated battery can become unsafe. Unsafe batteries can cause (serious) injury to persons. • Only use batteries which are certified for use in hazardous areas. The use of standard batteries in hazardous area's is not safe and prohibited.
  • Page 40: Maintenance

    Repairs should only be carried out by the manufacturer or his authorized agent. 6.3. REPAIR POLICY If you have any problem with your Fluidwell product and you wish to repair it, please follow the procedure below: a. Obtain a Return Material Authorization (RMA) from your supplier or distributor Together with the RMA, you need to complete a repair form to submit detailed information about the problem.
  • Page 41: Appendix A. Technical Specification

    Page 41 APPENDIX A. TECHNICAL SPECIFICATION GENERAL Display Type High intensity reflective numeric and alphanumeric LCD, UV-resistant. Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB LCD with LED backlight.
  • Page 42 Page 42 Sensor excitation Type PB / PC / PX 3V DC for low power pulse signals and 1.2V DC for coil pick-up. Type PD 1.2; 3; 8.2; 12; 24V DC - max. 50mA@24V DC Type PD-XI Intrinsically safe: Pulse signals: 1.2; 3; 8.2 - max. 7mA@8.2V DC. Type PF / PM 1.2;...
  • Page 43 Page 43 Communication option Protocol bus-rtu; bus-asc Speed 1200; 2400; 4800; 9600 Address 1 - 247 Type CB RS232 Type CH RS485 2-wire Type CI RS485 4-wire Type CT TTL Intrinsically Safe communication. Type CX no communication. OPERATIONAL Operator functions Displayed functions •...
  • Page 44: Appendix B. Problem Solving

    Page 44 APPENDIX B. PROBLEM SOLVING In this appendix, several problems are included that can occur when the F113-P is going to be installed or while it is in operation. Flowmeter does not generate pulses: Check: ▪ Signal selection; ▪...
  • Page 45: Appendix C. Communication Variables

    Page 45 APPENDIX C. COMMUNICATION VARIABLES General The product is fitted with the Modbus communication protocol and can be equipped with various physical interfaces like RS485 and RS232 (please see device datasheet for available options). The tables below show the various variables that can be accessed through the communication. Currently, the function codes supported are: •...
  • Page 46 Page 46 Setup variables REGISTER TYPE VALUE / REMARKS VARIABLE ADDRESS TOTAL REGISTERS [d] 32 40033 unit uint16 0=none 3=kg 6= USGAL [h] 0x020 4= lb 7=bbl 2= m 5=GAL [d] 33 40034 decimals uint16 0…3 [h] 0x021 [d] 34 40035 K-factor uint32 1...9999999,...
  • Page 47 Page 47 REGISTER TYPE VALUE / REMARKS VARIABLE ADDRESS POWER MANAGEMENT REGISTERS [d] 80 40081 LCD update time uint16 0=fast 2=3sec 4=30sec [h] 0x050 1=1sec 3=15sec 5=off [d] 81 40082 power mode uint16 0=operational 1=shelf [h] 0x051 REGISTER TYPE VALUE / REMARKS VARIABLE ADDRESS FLOWMETER...
  • Page 48 Page 48 REGISTER TYPE VALUE / REMARKS VARIABLE ADDRESS OTHERS REGISTERS [d] 173 40174 model number uint16 0…9999 [h] 0x0AD [d] 160 40161 model suffix char Representation: ASCII character [h] 0x0A0 [d] 162 40163 firmware version uint32 0…999999, Representation: nn:nn:nn [h] 0x0A2 [d] 165 40166...
  • Page 49: Appendix D. Declaration Of Conformity

    Page 49 APPENDIX D. DECLARATION OF CONFORMITY FW_F113P_v1901_02_EN.docx...
  • Page 50: Index Of This Manual

    Fig. 30: Terminal connections - Intrinsic safe floating 4-20mA analog output (typical) ...... 36 Fig. 31: Switch position voltage selection type PD-XI ................ 36 Fig. 32: F113-P-(AP)-(CT)-IB-(OT)-PC-XI - Battery powered - IIB/IIC – IIIC ........37 Fig. 33: F113-P-AP-(CT)-IB-OT-(PX)-XI - Output loop powered - IIB/IIC - IIIC ........38 FW_F113P_v1901_02_EN.docx...
  • Page 51 84 relay 4 85 width 0.000 86 decimals 0000000 87 amount 1000 9 - COMMUNICATION 91 speed 9600 92 address 93 mode BUS-RTU A - OTHERS A1 model F113-P A2 software version A3 serial no. A4 password 0000 A5 tag-nr 0000000 FW_F113P_v1901_02_EN.docx...
  • Page 52 Page 52 Fluidwell B.V. FW_F113P_v1901_02_EN.docx PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands © 2021 Fluidwell B.V. - FW_F113P_v1901_02_EN.docx...

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