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Summary of Contents for Amazone Cenius 4003-2TX
- Page 1 Operating Manual Cenius 4003-2TX Cenius 5003-2TX Cenius 6003-2TX Cenius 7003-2TX Cenius 8003-2TX Trailed Cultivator Read and observe this operating manual before using MG5103 the machine for the first time! BAG0112.13 07.21 Keep it in a safe place for Printed in Germany...
- Page 2 Reading the instruc- tion manual and to adhere to it should not appear to be inconvenient and superfluous as it is not enough to hear from others and to realise that a machine is good, to buy it and to believe that now everything would work by itself.
- Page 3 + 49 (0) 5405 50 1-0 E-mail: amazone@amazone.de Spare part orders Spare parts lists are freely accessible in the spare parts portal at www.amazone.de. Please send orders to your AMAZONE dealer. Formalities of the operating manual Document number: MG5103 Compilation date: 07.21 ...
- Page 4 We update our operating manuals regularly. Your suggestions for improvement help us to create ever more user-friendly manuals. AMAZONEN-WERKE H. DREYER SE & Co. KG Postfach 51 D-49202 Hasbergen Phone: + 49 (0) 5405 50 1-0 E-mail: amazone@amazone.de Cenius03-2TX BAG0112.13 07.21...
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Page 5: Table Of Contents
Table of Contents User information ..................8 Purpose of the document ......................8 Locations in the operating manual ................... 8 Diagrams used ......................... 8 General safety instructions ................. 9 Obligations and liability ......................9 Representation of safety symbols ..................11 Organisational measures ....................... - Page 6 Table of Contents Tine ............................45 Coulter ........................... 47 Coulter C-Mix ........................48 5.6.1 Coulter arrangement ......................49 Levelling unit ......................... 52 Boundary discs / side closer ....................53 Rollers ........................... 55 5.10 Rear harrow (optional) ......................57 5.11 Hydraulic connections ......................59 5.11.1 Coupling hydraulic hose lines ....................
- Page 7 Table of Contents 12.2 Lubrication instructions ......................100 12.3 Maintenance plan - overview ....................103 12.4 Coulter replacement and tine replacement ................106 12.4.1 Tine replacement ......................... 106 12.4.2 Coulter replacement ......................107 12.4.3 Changing the C-Mix Clip coulter ..................107 12.5 Installing and removing the disc segments (workshop work) ..........
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Page 8: User Information
User information User information The "User information" section supplies information on using the op- erating manual. Purpose of the document This operating manual Describes the operation and maintenance of the machine. • Provides important information on safe and efficient handling of •... -
Page 9: General Safety Instructions
General safety instructions General safety instructions This section contains important information on safe operation of the machine. Obligations and liability Comply with the instructions in the operating manual Knowledge of the basic safety information and safety regulations is a basic requirement for safe handling and fault-free machine operation. Obligations of the operator The operator is obliged only to let those people work with/on the ma- chine who... - Page 10 General safety instructions Risks in handling the machine The machine has been constructed to the state-of-the art and the recognised rules of safety. However, there may be risks and re- strictions which occur when operating the machine For the health and safety of the user or third persons, •...
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Page 11: Representation Of Safety Symbols
General safety instructions Representation of safety symbols Safety instructions are indicated by the triangular safety symbol and the highlighted signal word. The signal word (DANGER, WARNING, CAUTION) describes the gravity of the risk and has the following sig- nificance: DANGER Indicates an immediate high risk, which will result in death or serious physical injury (loss of body parts or long term damage) if not avoided. -
Page 12: Organisational Measures
General safety instructions Organisational measures The operator must provide the necessary personal protective equip- ment, such as: Protective goggles, • Safety shoes, • Protective overall, • Skin protection cream, etc.. • The instruction manual • Must always be kept at the place at which the machine is operated. -
Page 13: User Training
General safety instructions User training Only trained and instructed persons should be allowed to work with/on the machine. The responsibilities of the operating and maintenance personnel must be clearly defined. People being trained may only work with/on the machine under the supervision of an experienced person. -
Page 14: Safety Measures In Normal Operation
General safety instructions Safety measures in normal operation Only operate the machine if all the safety and protection equipment is fully functional. Check the machine at least once a day for visible damage and check the function of the safety and protection equipment. Dangers from residual energy Note that there may be residual mechanical, hydraulic, pneumatic and electrical/electronic energy at the machine. -
Page 15: Spare And Wear Parts And Aids
Immediately replace any machine parts which are not in a perfect state. Use only genuine AMAZONE spare and wear parts or parts approved by AMAZONEN-WERKEN to ensure that the operating permit retains its validity in accordance with national and international regulations. If... -
Page 16: Warning Pictograms And Other Signs On The Machine
General safety instructions 2.13 Warning pictograms and other signs on the machine 2.13.1 Positioning of warning pictograms and other labels The following diagrams show the arrangement of the warning picto- grams on the machine. Fig. 1 Always keep all the warning pictograms of the machine clean and in a legible state. - Page 17 General safety instructions Warning pictograms - structure Warning pictograms indicate danger areas on the machine and warn of residual dangers. Permanent or unexpected dangers exist in these areas. A warning pictogram consists of two fields: Field 1 is a pictogram describing the danger, surrounded by triangular safety symbol.
- Page 18 General safety instructions Order number and explanation Warning pictograms MD 078 Risk of crushing of fingers/hand by accessi- ble, moving parts of the machine! This danger can cause extremely serious injuries resulting in the loss of limbs. Never reach into the danger area when the trac- tor engine is running with the PTO shaft or hy- draulic/electrical system connected.
- Page 19 General safety instructions MD 095 Read and understand the operating manual safe- ty information before starting up the machine! MD 096 Risk of hydraulic fluid escaping under pres- sure from leaking hydraulic lines! This can inflict serious injuries with potentially fatal consequences if hydraulic fluid escaping at high pressure passes through the skin and into the body.
- Page 20 General safety instructions MD 155 This icon designates the restraint points for tieing the machine to a transport vehicle allowing the machine to be transported in a safe manner. MD 174 Danger from unintended continued movement of the machine. Causes serious, potentially fatal injuries any- where on the body.
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Page 21: Dangers Of Not Observing Safety Instructions
General safety instructions 2.14 Dangers of not observing safety instructions Nonobservance of the safety information Can pose both a danger to people and also to the environment • and machine. • Can lead to the loss of all warranty claims. Seen individually, non-compliance with the safety information could pose the following risks: Danger to people through non-secured working areas. -
Page 22: Safety Information For Users
General safety instructions 2.16 Safety information for users WARNING Before starting up the machine and the tractor, always check their traffic and operational safety. 2.16.1 General safety and accident prevention information Beside these instructions, comply with the general valid national •... - Page 23 General safety instructions Be particularly careful when coupling the machine to the tractor • or uncoupling it from the tractor! There are contusion and cutting points in the area of the coupling point between the tractor and the machine. Standing between tractor and implement when the three point •...
- Page 24 General safety instructions Machine transportation When using public highways, national road traffic regulations • must be observed. • Before moving off, check: the correct connection of the supply lines ο the lighting system for damage, function and cleanliness ο ο the brake and hydraulic system for visible damage ο...
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Page 25: Hydraulic System
Replace the hydraulic hose line if it is damaged or worn. Only • use AMAZONE original hydraulic hose lines. • The hydraulic hose lines should not be used for longer than six years, including any storage time of maximum two years. Even... -
Page 26: Electrical System
General safety instructions 2.16.3 Electrical system When working on the electrical system, always disconnect the • battery (negative terminal). • Only use the prescribed fuses. If fuses are used that are too highly rated, the electrical system will be destroyed – danger of fire! •... -
Page 27: Brake System
General safety instructions 2.16.5 Brake system Only specialist workshops or recognised brake services can • carry out adjustment and repair work on the brake system. • Have the brake system thoroughly checked regularly. • If there are any malfunctions, stop the tractor immediately using the brake system. -
Page 28: Cleaning, Maintenance And Repairs
Spare parts must meet at least the specified technical require- • ments of AMAZONEN-WERKE! This is ensured through the use of AMAZONE original spare parts! Cenius03-2TX BAG0112.13 07.21... -
Page 29: Loading And Unloading
Loading and unloading Loading and unloading WARNING Risk of crushing due to accidental falling of a machine attached to a load carrier during loading and unloading! • Use only slings (ropes, belts, chains, etc.) with a minimum ten- sile strength greater than the total weight of the machine (see Technical data). -
Page 30: Product Description
Product description Product description This section: • Provides a comprehensive overview of the machine structure. • Provides the names of the individual modules and controls. Read this section when actually at the machine. This helps you to understand the machine better. Overview of subassemblies Fig. - Page 31 Product description Fig. 3 (5) Brake system (1) Drawbar (6) Parking brake (2) Swinging running gear (7) Brake wedges in transport position (3) Rigid frame middle section (8) Hose cabinet (4) Stand (9) Service box Cenius03-2TX BAG0112.13 07.21...
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Page 32: Safety And Protection Equipment
Product description Safety and protection equipment Stop tap for securing the drawbar in transport position • ο Drawbar locked – secured transport position ο Drawbar unlocked – working position Fig. 4 Transportation equipment (1) Rear lights; brake lights; turn indicators (2) Warning signs (3) Red reflectors (4) Number plate holder... -
Page 33: Intended Use
Compliance with all the instructions in this operating manual. • Execution of inspection and maintenance work. • Exclusive use of AMAZONE original spare parts. Other uses to those specified above are forbidden and shall be con- sidered as improper. For any damage resulting from improper use: •... -
Page 34: Danger Area And Danger Points
Product description Danger area and danger points The danger area is the area around the machine in which people can be caught: By work movements made by the machine and its tools • By materials or foreign objects ejected by the machine •... -
Page 35: Rating Plate And Ce Marking
Product description Rating plate and CE marking Machine rating plate The following information is specified on the rat- ing plate and the CE mark: (1) Implement number (2) Vehicle identification number (3) Product (4) Permissible technical implement weight (5) Model year (6) Year of manufacture Additional rating plate The following information is specified on the ad-... -
Page 36: Technical Data
Product description Technical data 4003 5003 6003 7003 8003 Cenius -2TX 4000 mm 5000 mm 6000 mm 7000 mm 8000 mm Working width 3000 mm Transport width 9300 - 10100 mm Transport length (depending on the trailing roller) Transport height 2800 mm 3200 mm 3700 mm... -
Page 37: Payload And Tyre Load Capacity
Product description 4.7.1 Payload and tyre load capacity • Refer to the implement rating plate for the values for the permis- sible axle load and the permissible drawbar load. Weigh the implement to determine the basic weight. • Depending on the tyres, the tyre load capacity of both tyres can be lower than the permissible axle load. -
Page 38: Necessary Tractor Equipment
For the machine to be operated as intended, the tractor must fulfil the following requirements: Tractor engine power Minimum required Maximum permissible Cenius 4003-2TX from 150 kW (200 hp) from 280 kW (380 hp) Cenius 5003-2TX from 185 kW (250 hp) -
Page 39: Structure And Function
Structure and function Structure and function The following section provides information on the machine structure and the functions of the individual components. Not all of the listed options are available for all implement versions or can be combined with each other. Fig. -
Page 40: Dual-Circuit Service Brake System
Structure and function Dual-circuit service brake system Compliance with the maintenance intervals is essential for the correct function of the dual-circuit service brake system. WARNING If the machine, when uncoupled from the tractor, has full com- pressed air tanks, the compressed air from the air tanks acts on the brakes and the wheels jam. -
Page 41: Coupling The Brake And Supply Lines
Structure and function (1) Air reservoir (2) Test connection (3) Drainage valve for condensate Fig. 9 5.1.1 Coupling the brake and supply lines WARNING Risk of contusions, cuts, dragging, catching or knocks from incorrectly functioning brake system. When coupling the brake and supply line, ensure that: •... -
Page 42: Uncoupling The Brake And Supply Lines
Structure and function 5.1.2 Uncoupling the brake and supply lines WARNING Risk of contusions, cuts, dragging, catching or knocks from unintentionally rolling machine with the operating brake re- leased! Always uncouple the hose coupling of the supply line (red) first fol- lowed by the hose coupling of the brake line (yellow). -
Page 43: Hydraulic Service Brake System
Structure and function Hydraulic service brake system To control the hydraulic operating brake system, the tractor requires hydraulic braking equipment. 5.2.1 Coupling the hydraulic service brake system Only couple clean hydraulic couplings. 1. Remove the protective caps. 2. Clean the hydraulic plug and socket if necessary. 3. -
Page 44: Parking Brake
Structure and function For this purpose: 1. Secure the pulling cable to a fixed point on the tractor. 2. Apply the tractor brake with the tractor engine running and hy- draulic brake connected. → Pressure accumulator of the emergency brake is being charged. DANGER Risk of accident through brake malfunction! After withdrawing the safety splint (e.g. -
Page 45: Tine
Structure and function Tine Overload safety device, Super Tines with compression spring as an over- load safety. In case of overload, the tine can deflect on the obstacle. The overload safety consists of a compression spring. Fig. 12 Ultra overload safety Tines with hydraulic cylinder as an overload safety. - Page 46 Structure and function Spare shear bolts and nuts for tines are fastened on the frame of the Cenius Special. Fig. 15 Depth adjustment The depth of the tines is guided by the roller. For information on setting the working depth, see page 82.
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Page 47: Coulter
Structure and function Coulter The tines can be fitted with various coulters: • Stubble coulter: used to mix in volunteer grain and straw when processing flat stubble. Helix coulter: used for average soil depths; good mixing in of • organic matter. Narrow coulter: used for topsoil loosening. -
Page 48: Coulter C-Mix
Structure and function Coulter C-Mix The tines can be fitted with various coulters: Fig. 17 (1) Deflector guide, left side (80 or 100 mm) (2) Deflector guide, right side (80 or 100 mm) (3) C-Mix coulter 80 mm (4) C-Mix coulter 100 mm (5) Double-disc coulter 320 mm (with deflector guide 100 mm) (6) Wing coulter 350 mm (C-Mix / C-Mix HD coulter with wings that can be mounted separately) -
Page 49: Coulter Arrangement
Wing coulter 8 - 12 cm C-Mix 100 mm 10 – 20 cm 20 – 30 cm C-Mix 40 mm C-Mix 80 mm 12 - 30 cm C-Mix HD 80 mm 5.6.1 Coulter arrangement Cenius 4003-2TX Fig. 18 Cenius03-2TX BAG0112.13 07.21... - Page 50 Structure and function Cenius 5003-2TX Fig. 19 Cenius 6003-2TX Fig. 20 Cenius03-2TX BAG0112.13 07.21...
- Page 51 Structure and function Cenius 7003-2TX Fig. 21 Cenius 8003-2TX Fig. 22 Cenius03-2TX BAG0112.13 07.21...
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Page 52: Levelling Unit
Structure and function Levelling unit The following components act as levelling ele- ments: A concave disc arrangement or • A spring tine arrangement. • Concave discs • The discs mix, crumble and level out the earth. The bearings of the concave discs consist of a two rows of angular-contact ball bearings with slip ring seal and oil filling and are maintenance- free. -
Page 53: Boundary Discs / Side Closer
Structure and function Boundary discs / side closer Extendable side discs (Fig. 25)/side closers (Fig. 26) produce a level field with no lateral banks. As an alternative to round discs, the machine can also be equipped with serrated discs. When transporting the implement, complete- •... - Page 54 Structure and function Side closer with overload safety • (1) Overload safety steel spring (2) Overload safety rubber elements Fig. 29 • Side discs can also be mounted on a tine arrangement. • Side closers can also be mounted on a disc arrangement. Cenius03-2TX BAG0112.13 07.21...
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Page 55: Rollers
Structure and function Rollers The roller assumes the depth control of the tools. Tandem roller TW520/380 • The tandem roller consists of the front spiral tube roller installed in ο the top group of holes. ο the rod roller installed in the bottom group of holes. - Page 56 Structure and function Double U-profile roller DUW580 • Very well suited for light and medium soils. → Resistant to clogging and good load- → bearing capacity. Angle profile roller WW580 •• The angle profile roller is equipped with an adjustable cutting bar as an option. Raising the knife holder with increased organic matter content reduces the risk of blocking.
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Page 57: Rear Harrow (Optional)
Structure and function 5.10 Rear harrow (optional) The rear harrow is used to crumble and level the soil. The working intensity can be adjusted by insert- ing the pins into different holes. Secure the pin with a linch pin. (1) Positioning pin for adjusting the working intensity. - Page 58 Structure and function Harrow system 12-250 Hi For rollers: DUW580 Fig. 34 Spring blade system 142 For rollers: WW580 Fig. 35 Cenius03-2TX BAG0112.13 07.21...
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Page 59: Hydraulic Connections
Structure and function 5.11 Hydraulic connections All hydraulic hose lines are equipped with grips. • Coloured markings with a code number or code letter have been applied to the gripping sections in order to assign the respective hydraulic function to the pressure line of a tractor control unit! Films are stuck on the implement for the markings that illustrate the respective hydraulic function. -
Page 60: Coupling Hydraulic Hose Lines
Structure and function WARNING Risk of infection from hydraulic fluid escaping at high pressure. When coupling/uncoupling the hydraulic hose line, ensure that the hydraulic system is not under pressure on the tractor or machine side. If you are injured by hydraulic fluid, contact a doctor immediately. 5.11.1 Coupling hydraulic hose lines WARNING... -
Page 61: Running Gear And Drawbar
Structure and function 5.12 Running gear and drawbar The shared hydraulic system for the running gear and drawbar moves the implement into working position, transport position and headland position. Headlands: implement lifted via running gear and drawbar •• • Operation: implement lowered via running gear and drawbar, running gear completely lifted, depth control via roller and sup- port wheels Operation: implement lowered via running gear and drawbar,... -
Page 62: Traction Assistance (Option)
Structure and function Drawbar cylinder (1) Drawbar cylinder (2) Stop tap To couple and uncouple the coupling de- • vice, lift the drawbar: 1. Open the stop tap. 2. Yellow tractor control unit in float position. •To uncouple the hydraulic hoses and for trans- port position, close the stop tap 5.12.1 Traction assistance (option) -
Page 63: Jack
Structure and function 5.13 Jack The jack is raised during operation or transport. The lowered jack supports the uncoupled imple- ment. (1) Swivel-mounted jack (2) Handle (3) Bolt with linch pin. Bring the jack into the desired position: 1. Grasp and hold the jack with handle from above. -
Page 64: Supporting Wheels
Structure and function 5.14 Supporting wheels The support wheels together with the roller provided depth control of the coulters. Support wheel, single • Fig. 38 Support wheel, double • (only for Cenius 6003-2TX and 7003-2TX): Fig. 39 5.15 Safety chain for implements without brake system Implements without a brake system or with a single-line brake system must be equipped with a safety chain in compliance with local country regulations. -
Page 65: Hectare Counter (Optional)
The counter also continues counting when driv- ing backwards. Fig. 41 Determining the area efficiency: Cenius 4003-2TX: Area efficiency [ha] = Display value x 0.4 Cenius 5003-2TX: Area efficiency [ha] = Display value x 0.5 Cenius 6003-2TX: Area efficiency [ha] = Display value x 0.6... -
Page 66: Safety Device Against Unauthorised Use
Structure and function 5.18 Safety device against unauthorised use Lockable device for the drawbar eye, ball brack- et, or lower link crosspiece, prevents unauthor- ised use of the machine. 5.19 Safety chain between tractor and implements Depending on country-specific regulations, implements are equipped with a safety chain. -
Page 67: Commissioning
Commissioning Commissioning This section contains information • on operating your machine for the first time. on checking how you may connect the machine to your tractor. • Before operating the machine for the first time the operator must • have read and understood the operating manual. •... -
Page 68: Checking The Suitability Of The Tractor
Commissioning Checking the suitability of the tractor WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power in the event of improper use of the tractor! Check the suitability of your tractor before you attach or hook up •... - Page 69 Commissioning 6.1.1.1 Data required for the calculation Fig. 43 [kg] Tractor empty weight See tractor operating manual or vehicle [kg] Front axle load of the empty tractor documentation [kg] Rear axle load of the empty tractor [kg] Front weight (if available) See front weight in technical data, or weigh [kg] Actual drawbar load...
- Page 70 Commissioning 6.1.1.2 Calculation of the required minimum front ballast G of the tractor to ensure safe V min steering • − • • • Enter the numeric value for the calculated minimum ballast G V min required on the front side of the tractor, in the table (Section 6.1.1.7). 6.1.1.3 Calculation of the actual front axle load of the tractor T V tat...
- Page 71 Commissioning 6.1.1.7 Table Actual value according to Approved value ac- Double approved calculation cording to tractor load capacity (two instruction manual tyres) Minimum ballast front/rear Total weight ≤ Front axle load ≤ ≤ Rear axle load ≤ ≤ • You can find the approved values for the total tractor weight, axle loads and load capacities in the tractor registration papers.
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Page 72: Requirements For Tractor Operation With Attached Machines
Commissioning 6.1.2 Requirements for tractor operation with attached machines WARNING Risk of breakage during operation of components through unap- proved combinations of connecting equipment! • Ensure: that the connection fittings on the tractor possess sufficient ο permissible support capability for the drawbar load actually present. - Page 73 6.1.2.1 Combination options of coupling devices The table shows the permitted combination options of coupling devic- es for the tractor and implement. Coupling device Tractor AMAZONE implement Upper hitch Pin coupling, form A, B, C Drawbar eye Socket 40 mm (ISO 5692-2) Ø...
- Page 74 Commissioning 6.1.2.2 Compare the permissible D value with actual D value WARNING Danger from breaking the coupling devices between the tractor and the implement when the tractor is not used for its intended purpose! 1. Calculate the actual D value of your combination, comprising tractor and implement.
- Page 75 Commissioning Calculate the actual D value for the combination to be coupled The actual D value of a combination to be coupled is calculated as follows: T x C = g x T + C Fig. 44 permissible total weight of your tractor in [t] (See tractor operat- ing manual or vehicle documentation) axle load of the implement [t] loaded with the permissible mass without drawbar load (working load).
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Page 76: Securing The Tractor/Machine Against Unintentional Start-Up And Rolling
Commissioning Securing the tractor/machine against unintentional start-up and rolling WARNING Risk of crushing, shearing, cutting, catching, drawing in and knocks during all work on the machine By driven work elements. • By unintentional movement of work elements or uninten- • tional actuation of hydraulic functions when the tractor en- gine is running. -
Page 77: Coupling And Uncoupling The Machine
Coupling and uncoupling the machine Coupling and uncoupling the machine When coupling and uncoupling machines, follow the instructions giv- en in the section "Safety instructions for the operator" page 22. WARNING Risk of crushing, catching, drawing in and/or knocks due to un- intentional starting and rolling of the tractor when coupling or uncoupling the PTO shaft and supply lines. -
Page 78: Coupling The Machine
Coupling and uncoupling the machine Coupling the machine WARNING Risk of crushing and contusions between the tractor and the machine when coupling the machine! Instruct people to leave the danger area between the tractor and the machine before you approach the machine. Any helpers may only act as guides standing next to the tractor and the machine, and may only move between the vehicles when both are at a standstill. - Page 79 Coupling and uncoupling the machine Couple the implement with draw rail on the lower link of the tractor 1. Slide ball sleeves onto the lower link pins of the implement and secure them with linch pins. 2. Direct people out of the danger area between the tractor and implement before you approach the implement with the tractor.
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Page 80: Uncoupling The Machine
Coupling and uncoupling the machine Uncoupling the machine DANGER Danger of injury from coulters breaking and coulter pieces being ejected! Do not rest the implement on the tines! Park the folded implement with running gear and jack on a level park- ing surface with solid ground. - Page 81 Coupling and uncoupling the machine Uncouple the implement with ball bracket 1. Safeguard tractor and implement against rolling off unintention- ally. See page 77. 2. Lower the stand. 3. Open the stop tap on the drawbar cylinder. 4. Decouple the implement from the tractor. 4.1 Decouple the coupling device.
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Page 82: Adjustments
Adjustments Adjustments WARNING Risk of contusions, cutting, catching, drawing in and knocks through unintentional falling of the machine raised using the trac- • tor's three-point hydraulic system. unintentional falling of raised, unsecured machine parts. • unintentional start-up and rolling of the tractor-machine •... - Page 83 Adjustments Manual adjustment Manual adjustment of the working depth of the coulters is performed when the implement is raised. The adjustment is carried out via: the roller • the support wheels • With the roller removed: Use the running gear for adjusting the work- ing depth (see page 89).
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Page 84: Working Depth Of The Levelling Unit
Adjustments Working depth of the levelling unit If the levelling unit leaves furrows behind the roller: → Working depth of the levelling unit is too deep If the tines leave furrows behind the roller: Working depth of the levelling unit is too shallow →... -
Page 85: Setting The Working Depth Of The Levelling Unit Hydraulically
Adjustments 8.2.2 Setting the working depth of the levelling unit hydraulically Setting the working depth of the levelling unit is carried out hydrau- lically in working position via the grey tractor control unit. Fig. 48 On the right boom, there is a scale (0-8) that indicates the depth set. The values on the scale do not specify the working depth set in cm. -
Page 86: Adjusting The Traction Assistance
Adjustments Adjusting the traction assistance The weight transfer to the tractor can be adjusted to meet the re- quirements via the hydraulic system pressure of the traction assis- tance. Fig. 49 1. Switch on traction assistance 2. Completely close the pressure-limiting valve. 3. -
Page 87: Setting The Ultra Overload Safety
Adjustments Setting the Ultra overload safety 1. Couple the implement to the tractor. 2. Move the switch tap to position (0). 3. To relieve the pressure in the overload safety, put the yellow tractor control unit in float position. Be careful, the machine is lowered! 4. -
Page 88: Adjusting The Stripper Of The Wedge Ring Rollers
Adjustments Adjusting the stripper of the wedge ring rollers The strippers are set at the factory. To adjust the setting to the working conditions: 1. Loosen the bolts. 2. Adjust the stripper in the slot. 3. Tighten the bolts again. Do not adjust the distance between stripper and spacer ring to less than 10 mm to avoid exces- sive wear. -
Page 89: Mounting / Dismounting The Roller
Adjustments Mounting / dismounting the roller After dismounting the rollers, the spacer elements on the running gear cylinder must be pivoted so that the running gear can take over the depth control in implementation. Prior to mounting the rollers, the spacer elements must be pivoted away from the running gear cylinder, so that the running gear can be completely lifted. - Page 90 Adjustments Dismounting rollers 1. Actuate the tractor control unit yellow. Completely lift out the implement. → 2. Guide the parking feet into the parking fix- ture and secure them with linch pins. 3. Actuate the tractor control unit yellow. Carefully set down the roller. Fig.
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Page 91: Adjusting The Working Position Horizontally Via Support Wheels
Adjustments Adjusting the working position horizontally via support wheels Due to changing soil conditions or when chang- ing the rollers, horizontal adjustment of the work- ing position can be necessary. 1. Couple the implement on the tractor. 2. Place the support wheels on the ground without force. -
Page 92: Increasing The Line Distance
Adjustments Increasing the line distance By taking out the second and third row of tines, the line distance can be doubled, therefore reducing the pulling force requirement. The line distance is doubled by swivelling up the tines. Cenius 4003 Cenius 6003 Cenius 5003 Cenius 7003 Cenius 8003... -
Page 93: Transportation
Transportation Transportation • During transportation, follow the instructions given in the section "Safety instructions for the operator", page 25. Before moving off, check: • ο that the supply lines are connected correctly. ο the lighting system for damage, proper operation and cleanness, the hydraulic systems visually for obvious defects ο... - Page 94 Transportation WARNING Danger of breaking during operation, insufficient stability and insufficient tractor steering and braking power on improper use of the tractor! These risks pose serious injuries or death. Observe the permissible axle and drawbar loads of the tractor. WARNING Risk of falling from the machine if riding against regulations! It is forbidden to ride on the machine and/or climb the running ma- chine.
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Page 95: Changing From Working To Transport Position
Transportation Changing from working to transport position 1. Actuate the tractor control unit yellow. → Lift the implement via running gear and drawbar. 2. Switch off traction assistance (option). 3. Move both side discs / outside tines to the transport position. 4. -
Page 96: Use Of The Machine
Use of the machine Use of the machine When using the machine, observe the information in the sections "Warning pictograms and other labels on the machine", from • page 17 and • "Safety instructions for operators", from page 22 Observing this information is important for your safety. WARNING Danger from catching, entanglement, pulling in or entrapment due to accessible moving elements (e.g. -
Page 97: Operation
Use of the machine 10.2 Operation Implement with tensioned crosspiece: Work with the tractor lower links locked to the sides. • The machine is coupled to the tractor. • The machine is in working position. When carrying out work, operate the tractor control unit yellow in •... -
Page 98: Faults
Faults Faults Fault Remedy Different working depths across the working • Hydraulic depth setting: Synchronise the hydraulic width cylinders, see below. • Mechanical depth setting: Check that all of the spindles have the same length. Reduce the traction assistance • Check the coulters for wear •... -
Page 99: Cleaning, Maintenance And Repairs
Cleaning, maintenance and repairs Cleaning, maintenance and repairs WARNING Risk of contusions, cutting, catching, drawing in and knocks through unintentional falling of the machine raised using the trac- • tor's three-point hydraulic system. unintentional falling of raised, unsecured machine parts. •... -
Page 100: Cleaning
Cleaning, maintenance and repairs 12.1 Cleaning • Pay particular attention to the brake, air and hydraulic hoses! • Never treat brake, air and hydraulic hoses with petrol, benzene, petroleum or mineral oils. After cleaning, grease the machine, in particular after cleaning •... - Page 101 Cleaning, maintenance and repairs Lubricants For lubrication work, use a lithium saponified multipurpose grease with EP additives: Company Lubricant name Normal operating condi- Extreme operating con- tions ditions ARAL Aralub HL 2 Aralub HLP 2 FINA Marson L2 Marson EPL-2 ESSO Beacon 2 Beacon EP 2...
- Page 102 Cleaning, maintenance and repairs Fig. 60 Cenius03-2TX BAG0112.13 07.21...
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Page 103: Maintenance Plan - Overview
Cleaning, maintenance and repairs 12.3 Maintenance plan - overview Carry out maintenance work when the first interval is reached. • The times, running hours or maintenance intervals of any third • party documentation shall have priority. After the first working run Component Servicing work See page... - Page 104 Cleaning, maintenance and repairs Every three months / 200 operating hours Component Servicing work See page Workshop work Inspect the bolts • Hydraulic cylinder folding • Visual inspection of brake cyl- Dual-circuit service brake inder system Clean line filter • •...
- Page 105 Cleaning, maintenance and repairs As required Component Servicing work Workshop work page • Replace Coulter • Replace Tines Inspect for wear • Disc XL041 / XL043 • Replace Disc segments Replace • Lower link pin Cenius03-2TX BAG0112.13 07.21...
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Page 106: Coulter Replacement And Tine Replacement
Cleaning, maintenance and repairs 12.4 Coulter replacement and tine replacement CAUTION The tines and coulters can be replaced on the field. For this • purpose, slightly raise the implement in order to minimise the risk of injuries by the implement lowering unintentionally. •... -
Page 107: Coulter Replacement
Cleaning, maintenance and repairs 12.4.2 Coulter replacement When changing coulters, comply with the follow- ing: Screw tightening torque: 145 Nm • after 5 hours of use, check the bolt connec- • tion for tight fit. Fig. 63 12.4.3 Changing the C-Mix Clip coulter Change the coulters using assembly iron 78708809 and a hammer. -
Page 108: Replacing Discs (Workshop Work)
Cleaning, maintenance and repairs 12.6 Replacing discs (workshop work) Minimum disc diameter: 360 mm. The discs are replaced with the implement folded out. Unscrew screws for replacing discs and re- tighten afterwards. Fig. 67 12.7 Tine connection Inspect the bolts of the tine connection for tight- ness. -
Page 109: Disc Carrier Connection
Cleaning, maintenance and repairs 12.9 Disc carrier connection Inspect the bolts of the tine connection for tight- ness. Fig. 70 Cenius03-2TX BAG0112.13 07.21... -
Page 110: Axle (Running Gear / Support Wheel) And Brake
Cleaning, maintenance and repairs 12.10 Axle (running gear / support wheel) and brake For optimum brake performance with a minimum of wear, we recom- mend that the brakes on the tractor are balanced with those on the trailed sprayer. After the service braking system has been run in for a suitable period, arrange for the brakes to be balanced by a specialist workshop. - Page 111 Cleaning, maintenance and repairs Axle bolts with clamping plates Inspect the bolts of the tine connection for tight- ness. Fig. 71 Checking the brake drum for dirt 1. Unscrew the two cover plates (Fig. 75/1) on the inside of the brake drum. 2.
- Page 112 Cleaning, maintenance and repairs Checking the play on wheel hub bearings 1. To check the play on wheel hub bearings, raise the axle until the wheels turn freely. 2. Release the brake. 3. Place a lever between the tyre and the ground and check the play.
- Page 113 Cleaning, maintenance and repairs Adjusting the linkage adjuster Move the linkage adjuster by hand in the pres- sure direction. If the free travel of the long-stroke diaphragm cylinder pressure rod is max. 35 mm, the wheel brake must be readjusted. Adjustments are made using the readjustment hexagon bolt on the linkage adjuster.
- Page 114 Cleaning, maintenance and repairs Draining the air reservoir Drain the air reservoir every day. 1. Run the tractor engine (approx. 3 mins.) until the compressed air tank has filled. 2. Switch off the tractor engine, apply the handbrake and remove the ignition key. 3.
- Page 115 Cleaning, maintenance and repairs Cleaning the line filter Perform work in an unpressurized state. Secure the implement against rolling away. 1. Remove the bolt locking compound by hammering and remove the bolts (1). 2. Unscrew the bolts (2) by a few turns. 3.
- Page 116 Cleaning, maintenance and repairs Inspection instructions for the dual circuit service brake system Leak tightness check 1. Check all connections, pipe lines, hose lines and screw connec- tions for leak tightness. 2. Remedy leakages. 3. Repair any areas of chafing on pipes and hoses. 4.
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Page 117: 12.10.1 Hydraulic Brakes
Cleaning, maintenance and repairs 12.10.1 Hydraulic brakes Check of the hydraulic brake • Check all brake hoses for wear • check all screw unions for seal tightness • renew any worn or damaged parts. Venting the brake system (workshop work) After each brake repair, for which the system has been opened, bleed the brake system, because air may have entered the pressure hoses. -
Page 118: Check The Coupling Device
Cleaning, maintenance and repairs 12.11 Check the coupling device DANGER! Replace a damaged drawbar with a new one immediately - • for road traffic safety reasons. Repairs may only be carried out by the manufacturer facto- • For safety reasons, it is forbidden to weld on and drill holes •... -
Page 119: Tyres / Wheels
Cleaning, maintenance and repairs 12.12 Tyres / wheels • Check the running gear tyres regularly for damage and firm seat- ing on the wheel rim. Required tyre pressure. • Running gear tyre: 2,5 bar ο Support wheels: 2,5 bar ο Required tightening torque for wheel nuts or bolts: •... -
Page 120: 12.12.2 Fitting Tyres
Cleaning, maintenance and repairs 12.12.2 Fitting tyres • Remove any instances of corrosion from the wheel rim seating surfaces before fitting a new / another tyre. Corrosion can cause damage to the wheel rims when the vehicle is in operation. •... -
Page 121: Hydraulic System (Workshop Work)
• Replace the hydraulic hose line if it is damaged or worn. Only use AMAZONE original hydraulic hose lines. The hydraulic hose lines should not be used for longer than six • years, including any storage time of maximum two years. Even... -
Page 122: 12.14.1 Labelling Hydraulic Hose Lines
Cleaning, maintenance and repairs 12.14.1 Labelling hydraulic hose lines The assembly labelling provides the follow- ing information: Fig. 86/... (1) Manufacturer's marking on the hydraulic hose line (A1HF) (2) Date of manufacture of hydraulic hose line (04/02 = year/month = February 2004) (3) Maximum approved operating pressure (210 BAR). -
Page 123: 12.14.4 Installation And Removal Of Hydraulic Hose Lines
Cleaning, maintenance and repairs 12.14.4 Installation and removal of hydraulic hose lines When installing and removing hydraulic hose lines, always observe the following information: Only use AMAZONE original hydraulic hose lines. • Ensure cleanliness. • You must always install the hydraulic lines so that, in all states of •... -
Page 124: Screw Tightening Torques
Cleaning, maintenance and repairs 12.16 Screw tightening torques 10.9 12.9 M 8x1 M 10 16 (17) M 10x1 M 12 18 (19) M 12x1,5 M 14 M 14x1,5 M 16 M 16x1,5 M 18 M 18x1,5 M 20 M 20x1,5 M 22 M 22x1,5 1050... -
Page 125: Checklist For Using The Implement
Checklist for using the implement Checklist for using the implement Observe the safety instructions in the corresponding sections of the operating manual! Steps: See page: Coupling the implement Prepare for using the implement Converting from transport to working posi- • tion Adjusting the working depth of the coulters •...
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