Graco SD Series Repair And Parts Manual
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Graco SD Series Repair And Parts Manual

Cord and light reel
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Repair and Parts
SD Series
and Light Reel
For storing electric cord used to provide electricity and/or light. For indoor and dry
location use only.
Not approved for use in explosive atmospheres or hazardous locations.
Models: pages 3 and 4
X
Important Safety Instructions
Read all warnings and instructions in this
manual and in SD Series Cord and Light Reel
Installation manual. Save all instructions
Size 5 Model
™
Cord
.
Size 10 Model
3A2826B
EN

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Summary of Contents for Graco SD Series

  • Page 1 Not approved for use in explosive atmospheres or hazardous locations. Models: pages 3 and 4 Important Safety Instructions Read all warnings and instructions in this manual and in SD Series Cord and Light Reel Installation manual. Save all instructions Size 10 Model Size 5 Model...

  • Page 2: Table Of Contents

    Technical Data ......34 Dimensions - Size 5 and Size 10 Models ..35 Graco Standard Warranty ....36 Related Manuals...

  • Page 3: 120 Volt Models

    120 Volt Models 120 Volt Models Power Cord Cord Model Description Size Length Insulation Connect Accessory Wire Gauge Current Blue (AWG) (Amperes) Size 5 Size 10 ✓ NEMA 50 feet SJTOW 5-15P 15 meters 24M510 (24N866) ✓ NEMA 95 feet SJTOW 5-15P 29 meters...

  • Page 4: 230 Volt Models

    230 Volt Models Power Cord Cord Model Description Size Length Insulation Connect Accessory Wire Gauge Current Blue (AWG) (Amperes) Size 5 Size 10 NEMA 35 feet ✓ 0.05 SJTOW 5-15P 16N227 10 meters 24M533 (24N866) ✓ NEMA 50 feet LED Light 0.05 SJTOW 5-15P...

  • Page 5: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 6 Warnings FIRE AND EXPLOSION HAZARD When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire and explosion: • When installing a cord reel above a hazardous location the reel must be mounted at such a height that the lamp guard cannot reach within 18 inches of the floor.

  • Page 7: Component Identification

    Component Identification Component Identification Key: Spool Power Cord Accessory Cord Cord Stop Base Plate Support Arm cutaway view - part is located behind support arm) Pawl ( 3A2826B...

  • Page 8: Adjusting Spring Tension

    Component Identification Adjusting Spring Tension Table 1: Recommended Number of Pre-Turns Model No. of Turns 24M510 • Never allow reel to spin freely. Doing so could 24M511 cause serious injury if you are hit by the plug, 24M512 accessories, or other moving parts. 24M513 •...

  • Page 9: Troubleshooting

    Troubleshooting Troubleshooting Problem Cause Solution Outlet attachment is too heavy Increase spring tension. See Increasing Spring Tension, page 8. Spring lost tension Cord will not retract fully Replace spring. See Replacing Spring is broken Spring Cassette instructions, page Replace spring. See Replacing Spring is broken Spring Cassette, page 11.
  • Page 10 Troubleshooting Problem Cause Solution Check electrical rating on reel label. Application does not conform to the Do not attempt to use a reel that is electrical rating of the reel Breaker or fuse trip out (GFCI not rated for the application. accessory or European models Wires are broken or shorted Replace all damaged wires.

  • Page 11: Repair

    Repair Repair Replacing the Spring Cassette the hub (b) must maintain the direction as shown in . 3. Kits❖: 24M452, 24M453, 24M454, 24M455, 24M460, 24M462, 24M463 Reference letters used in the following procedure refer to the kit parts table below and Parts page 27. See Parts pages for additional information regarding kits and their related models.

  • Page 12: Replacing The Accessory Cord

    Repair Replacing the Accessory Cord ELECTRIC SHOCK HAZARD All electrical wiring must be done by a qualified electri- cian and comply with all local codes and regulations. Kits†: 24N882, 24N885, 24N886, 24N887, 24N888, 24N889, 24N890, 24N891, 24N892, 24N893, 243N894, 24N895, 24N896 Reference letters used in the following procedure refer to the kit parts table below and Parts page 27.
  • Page 13 Repair Take special care not to damage power cord when loosening hex nut. A damaged power cord presents a threat of electric shock and a fire hazard. 8. Pull spool assembly away from arm and pedestal. 9. For Size 5 models: Loosen six 10 mm hex nuts Top View (20) and remove cover (36).
  • Page 14 Repair 12. For 230V models only disconnect the brown wire (A) from the over current protection device (47). Remove wire from “LOAD” side of device. (F . 8) 13. Loosen 10 mm hex nut (20) to relieve tension on cord clamp (33) (F .
  • Page 15 Repair Reassembly 1. Route new cord (101a) through grommet (44) and cord clamp (33). Tighten 10 mm hex nut to 6 in-lbs (3 N.m) on cord clamp (33) to hold the cord in place securely (F . 7, page 13). NOTE: Ensure there is enough extra cord between cord clamp and slip ring before securing cord clamp (33).
  • Page 16 Repair 10. Mount spool assembly into arm and pedestal taking care to ensure keyed shaft aligns with arm and ped- estal. Ensure washer is in place as shown in F Incorrect washer (8) keyed Correct shaft . 12 . 13 11.

  • Page 17: Electrical Power Cords

    Repair Electrical Power Cords ELECTRIC SHOCK HAZARD All electrical wiring must be done by a qualified electri- cian and comply with all local codes and regulations. Kits◆: 24N866, 24N867, 24N868, 24N869, 24N870 Reference letters used in the following procedure refer to the kit parts table below and Parts page 27.
  • Page 18 Repair Reassembly NOTE: Test each crimp by performing a pull test on each conductor to ensure proper crimp. 1. Route power cord (102a) through strain relief nut (5), cord stop (102d), 34 mm hex nut (4), star 4. Mount terminal rings (102c) to appropriate mounting washer (27) through pedestal arm, washer (8), and stud as shown in F .

  • Page 19: Slip Ring Replacement

    Repair 6. Continue reassembly procedure for Replacing the Slip Ring Cord Instructions, Steps 7 - 18, page 15. 4. In order to remove slip ring (21), disassembly of spring cassette is required. Remove spring cas- Slip Ring Replacement sette. Continue Disassembly with Steps 1-3 of the Replacing the Spring Cassette section on page 11 of this manual.
  • Page 20 Repair 2. Align set screw holes (A) on shaft (7) with proper 7. Remove tool (103c) from assembly (F . 25). holes on new slip ring. Tighten set screw to hand tight. 3. Re-install ground lug and wire between position 1 on slip ring and ground lug on shaft (7).

  • Page 21: Single Industrial Receptacle 120V Models

    Repair Single Industrial Receptacle 120V Models NEMA 5-20R (24N871) . 27: Viewed from the back 5. Slide receptacle into housing. 6. Replace and tighten 3 screws on front of receptacle. 7. Install strain relief and tighten screws. . 26 8. Plug reel back in and test. Disassembly 230 Models CEE 7/7 16 Receptacle (24N872) 1.

  • Page 22: Fluorescent Light (16N223)

    Repair 4. Loosen two phillips screws for strain relief. Fluorescent Light with Tool Tap 5. Loosen three screws to wire terminals. Remove (16N224) wire. For repair instructions, see instructions provided with Reassembly light. 1. Route wire through protective shell. 2. Install brown wire in left wiring terminal and tighten screw.

  • Page 23: Led Light 120V (16N227)

    Repair LED Light 120V (16N227) LED Light 230V (16N225) For repair instructions, see instructions provided with For repair instructions, see instructions provided with light. light. . 31 . 33 Tool Tap 120V (16N226) For repair instructions, see instructions provided with light.

  • Page 24: Duplex Gfci Industrial Receptacle

    Repair Duplex GFCI Industrial Receptacle 5-15R (24N880) 5-20R (24N881) 104b 104a 104d 104c . 34 4. Unscrew two phillips #2 screws (B) to remove Part No. Description NEMA receptacle. KIT, socket, assembly, GFCI 5-15R, with box 5. Disconnect black, white, and green wires from wire KIT, socket, assembly, GFCI nuts and remove GFCI and NEMA receptacle from 5-20R, with box...

  • Page 25: Replacement Bulbs

    Repair Reassembly Disassembly 1. Insert cord (73) through strain relief (3). Tighten 1. Disconnect cord reel from power source by unplug- strain relief with 6 inches (152 mm) service loop of ging main supply plug from outlet. cord in the junction box (104d). 2.
  • Page 26 Repair 5. Remove light bulb. Dispose of light bulb according to applicable guidelines. Reassembly 1. Install light bulb in socket. 2. Slide diffuser into place over bulb until holes line up. 3. Tighten two screws to secure diffuser. 4. Slide black handle back over handle. 5.

  • Page 27: Parts Size 5 Shown

    Parts Size 5 shown Parts Size 5 shown 12 9 3A2826B...

  • Page 28: Size 5 And Size 10 Models

    Parts Size 5 shown Size 5 and Size 10 Models See page 30 for a complete list of kits referenced in the following parts table. REF Kit No. Description REF Kit No. Description STOP, cord, 16 AWG, models BASE, welded, Size 5 models 109c 24M510, 24M511, 24M517, BASE, welded, Size 10 models...
  • Page 29 Parts Size 5 shown REF Kit No. Description REF Kit No. Description PLUG, NEMA, 5-20P, 20A, 120V, CLAMP, wire, 12 AWG, 2.5 mm 106g 102b models 24M512, 25M513, 24M521, models 24M512, 24M513, 24M516, 107g 24M522, 24M524, 24N525, 24M521, 24M522, 24M524, 24M526 24N525, 24M526, 24M544 102b...

  • Page 30: Kits

    Parts Size 5 shown Kits REF Kit No. Description PROTECTOR, thermal, cord reel, Part No. Description 10A, models 24M514 - 24M515, 24M539 - 24M543 24M452 KIT, spring casette PROTECTOR, thermal, cord reel, KIT, spring casette, Size 5 models 16A, models 24M516, 24M544 24M514, 24M517, 24M527, 24M453 24M533, 24M536, 24M539,...
  • Page 31 Parts Size 5 shown Part No. Description Part No. Description 24N882 KIT, cord, 1.5 mm 24N866 KIT, power cord, NEMA 5-15P, 16 , 25 M, models AWG, models 24M510, 24M511, 24M541 24M517, 24M518, 24M527 - 24N885 KIT, cord, 50 feet, 16 AWG, 24M538 SJTOW, models 24M510, 24N867 KIT, power cord, CEE 7/7, 1.5...
  • Page 32 Parts Size 5 shown Part No. Description Part No. Description 105e NUT, lock 107c PACKING, o-ring SEAL, spool, Size 5 models 107d 24N540 KIT, seal and wire clamping, SEAL, spool, Size 10 models Size-5 GROMMET, diaphragm, 12 AWG, STOP, cord, gland, 16 gauge, 2.5 mm , models 24M512, models 24M510, 24M511,...
  • Page 33 Parts Size 5 shown Part No. Description 16N225 KIT, light, LED, 110V-240V 16N227 KIT, light, LED, Stubby II 16P697 KIT, lamp, fluorescent, light, 110V 16P696 KIT, lamp, LED, light, 110V-240V 16P999 KIT, magnetic clip 3A2826B...

  • Page 34: Technical Data

    Technical Data Technical Data ™ Size 5 and Size 10 SD Series Cord and Light Reel 120V Models 230V Models Voltage 120VAC 230VAC Maximum Current See Models, page 3 See Models, page 4 Wire Gauge See Models, page 3 See Models, page 4...

  • Page 35: Dimensions - Size 5 And Size 10 Models

    Technical Data Dimensions - Size 5 and Size 10 Models Size E† F◆ G★ 3.5 inches 6.38 inches 4.7 inches 7.48 inches 14.8 inches 6.6 inches 13.84 inches Size 5 (89 mm) (162 mm) (120 mm) (190 mm) (376 mm) (168 mm) (352mm) 3.5 inches...

  • Page 36: Graco Standard Warranty

    Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. Graco will, for a period of two (2) years from the date of sale, repair or replace any non-electrical components of the equipment determined by Graco to be defective, and Graco will for a period of one (1) year from the date of sale, repair or replace any electrical components of the equipment determined by Graco to be defective.

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