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Installation and Operating Instructions
™
XD40
Hose Reels
For use in applications requiring long range dispense, transfer or evacuation of motor oils,
diesel fuels*, lubricants, water, waste oil and air.
Not for use with gasoline or other flammable fluid. Not approved for use in hazardous or
explosive atmosphere locations. For professional use only.
*less than 20% biofuel content
Models
(see page 3 for addition model information)
Spring Hose Reels
XD40 - Floor, Truck-bed or Overhead Mounted
XD50 - Floor or Truck-bed Mounted
XD40
and XD50
™
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Related Manual:
332203 - Repair Instructions
XD50
3A2990M
EN
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Table of Contents
Related Manuals for Graco XD40
Summary of Contents for Graco XD40
- Page 1 Read all warnings and instructions in this Models manual. Save these instructions. (see page 3 for addition model information) Spring Hose Reels Related Manual: XD40 - Floor, Truck-bed or Overhead Mounted 332203 - Repair Instructions XD50 - Floor or Truck-bed Mounted XD50 XD40...
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Page 2: Table Of Contents
Graco 7-Year Hose Reel Warranty ... . 36 Graco Information ......36... -
Page 3: Models
300 psi (2.1 MPa, 21 bar) / MP - Medium Pressure applications such as Oil Dispense typically under 2000 psi (13.8 MPa, 138 bar) • Inlet Seal Material - F - Fluorocarbon/FKM for general reels / N - Nitrile/Buna-n for anti-freeze XD40 Bare Reels Maximum Working Pressure BSPP BSPT... - Page 4 Models XD40 NPT, Reel with Hose - Air/Water Maximum Working Pressure Hose Size Bare Reel Model Model Color Spring XD4010DLPF 24P327 Blue 1/2 in. x 100 ft XD4010DLPF 24P328 Yellow 1/2 in. x 100 ft XD4010DLPF 24P329 White 1/2 in. x 100 ft...
- Page 5 Models XD40 NPT, Reel with Hose - Waste Oil Evacuation Maximum Working Pressure Hose Size Bare Reel Model Model Color Spring XD4010CLPF 24P351 Blue 1 in. x 50 ft XD4010CLPF 24P352 Yellow 1 in. x 50 ft XD4010CLPF 24P353 White 1 in.
- Page 6 Models XD50 Bare Reels Maximum Working Pressure Bare Reel BSPP BSPT Porting Color Spring Model Models Models Models Size (In.) XD5010ALPF 24P455 24P500 24P549 Blue XD5010ALPF 24P456 24P503 24P550 Yellow XD5010ALPF 24P457 24P504 24P551 White XD5015BLPF 24P461 24P508 24P555 Blue XD5015BLPF 24P462 24P509...
- Page 7 Models XD50 NPT, Reel with Hose - Waste Oil Evacuation Maximum Working Pressure Bare Reel Hose Size Model Color Spring Model XD5015BLPF 24P479 Blue 1.25 in. x 35 ft XD5015BLPF 24P480 Yellow 1.25 in. x 35 ft XD5015BLPF 24P481 White 1.25 in.
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Page 8: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-spe- cific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. - Page 9 Warnings WARNING WARNING WARNING WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.
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Page 10: Installation
Maximum Recommended Installation Height: truck. Grounding reduces the risk of static shock due to static build up on the equipment. Refer to • XD40 - 15 ft (4.6 m), (See F . 4, page 11) your pump instruction manual for grounding •... -
Page 11: Typical Layout
Installation Typical Layout The installations shown in F . 3 and F . 4 are only a guide. Contact your Graco distributor for assistance in design- ing a system to suit your needs. Truck-bed or Floor Overhead: XD40 only 15 feet (4.6 m) -
Page 12: Pressure Relief Procedure
Installation Pressure Relief Procedure Hose Installation NOTE: The following procedure is NOT used to remove NOTE: The following instructions are for a first time tension from the spring. See Removing Spring Tension hose installation on a new bare reel. For Hose Replace- (page 17) for this procedure. - Page 13 Installation 3. For an easier hose installation, remove the outlet (30) from the spool. Remove the bolts (37) holding the outlet to the spool (F . 6). 4. Apply pipe thread sealant, or wrap PTFE tape, • Never allow the reel to spin freely. Doing so around the threads of the reducer (53) (if needed).
- Page 14 Installation 9. Attach the end of the hose to the outlet (30) using 13. Securely attach a c-clamp (A) to the reel spool as two wrenches on the flats, working in opposite shown in F . 10 to help prevent the reel from unin- directions, to securely tighten the hose to the outlet tentionally becoming unlatched and spinning freely.
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Page 15: Adjusting Spring Tension
Installation Adjusting Spring Tension 15. Install the outlet (30) to the spool. Replace and tighten all bolts (37) securely. Torque bolts to 24 to 30 ft. pounds (32.54 to 40.67 N.m) (F . 12). If the hose cannot be pulled all the way out or if it does not retract all the way back onto the hose reel, the NOTE: spring tension needs to be adjusted. - Page 16 Installation 4. Remove the dispense valve, nuts (47), screws (46) 9. Check the spring tension. When it is set correctly and ball stop (45) from end of hose (F . 18). after pulling the hose completely off the spool it will retract fully.
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Page 17: Removing Spring Tension
Installation Removing Spring Tension the end of the hose (if needed) to prevent fluid spills. 1. If the hose reel has been in service, relieve pres- sure, page 12. Always wear heavy, non-slippery gloves when adjust- ing the spring tension to protect your hands from . -
Page 18: Inlet Orientation
Installation Inlet Orientation 3. Rotate the inlet (6) to desired location. NOTE: The inlet can be rotated and set to 6 possi- • In all installations adjust the orientation of the inlet ble positions. prior to installing the hose reel. •... - Page 19 Installation NOTICE The front c-clamp (B) should only be tightened enough to prevent the reel from moving. Overtightening this clamp could damage the bottom roller. . 23 6. Remove the six bolts (4). NOTE: Medium Pressure Models only: The shim (36) may move out of place behind the outlet when the bolts are removed.
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Page 20: Mounting Options
9. Install the top 2 bolts (4a and 4b) through the frame and inlet (6), as shown in F . 24. Tighten bolts just Use Graco Overhead Mounting Kit 237932 for mount- enough to hold everything in place. ing the hose reel base to an overhead I-beam. Contact your Graco distributor or Graco Customer Service for 10. - Page 21 To mount the reel overhead, or with the hose exit posi- tion over the spool, install support arms to the reel. Order Support Arm Kit: 24R076 (XD40 models) or . 28 24R077 (XD50 models). See Related Kits, page 30, or contact Graco Customer Support for additional infor- mation about these kits.
- Page 22 Installation Installing Inlet Hose Use Graco Inlet Hose Kits: 24R111, 24R112, 24R115 or 24R117. See Related Kits, page 30. NOTICE A flexible hose connection must be used between the hose reel inlet and the fluid supply hose to pre- vent possible misalignment and binding.
- Page 23 Installation Flushing 3. Flush the equipment with a compatible solvent until fluid runs clear. Before installing the dispense valve to the end of the hose, flush the supply line with the fluid being dispensed. 1. Place the end of the hose in a waste container. .
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Page 24: Operation
• amount of vertically hanging hose * Use of a stiffer hose than the Graco standard hose offering (Parts, Ref. 44) may result in poor retraction due to the increased hose stiffness. See the Troubleshooting section of this manual, page 25 to identify possible hose retraction problems and solutions related to those problems. -
Page 25: Troubleshooting
Fluid leakage from inlet housing Worn swivel seal Replace seal. See F . 20, page 18 weep hole and the XD40/XD50 Repair manual. Reel doesn’t latch. Latch pawl broken Replace latch. See XD40/XD50 Repair manual. Power spring broken. Replace spring canister. See XD40/XD50 Repair manual. - Page 26 Notes Notes 3A2990M...
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Page 27: Xd40/Xd50 Parts Drawing
XD40/XD50 Parts Drawing XD40/XD50 Parts Drawing Medium Pressure Models Low Pressure Models 33 41 39/25 40/26 3A2990M... -
Page 28: Xd40/Xd50 Parts List
10† SPRING, enclosed ¤ NUT, nylock, st, 1/2 - 13, zinc 126150 SHAFT, XD40, low pressure, C ¥ 167030 PIN, roller, XD40 models, 1 inch and D springs hose and smaller 126151 SHAFT, XD 40, Medium Pres- 39★ ¿ §... - Page 29 $¥¿ XD4010BMP 49❊ 24R514 RETAINER, bearing 126377 HOSE, coupled, 3/4 inch x 100 50@ 16W910 O-RING, buna ft, oil, npt, XD40 models, 51@ 126731 O-RING, buna XD4010AMP 100380 FITTING, bushing, reducer /2 126503 HOSE, coupled, 1 inch x 50 ft,...
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Page 30: Related Kits
24R678 24R055 includes 6, 29, 33 parts 30, 34, 37, 52 KIT, inlet, 1 inch, npt, antifreeze, includes 6, KIT, outlet, 1 inch, npt, XD40, includes parts 129137 24R056 29, 33 30, 34, 37 KIT, bearing, low pressure bearing, includes... -
Page 31: Technical Data
Technical Data Technical Data XD40, XD50 Hose Reels Metric Maximum fluid working pressure See model table, page 3-7 Operating Temperature Bare Reels -40°F to 180°F -40°C to 82°C Air / Water Reels -40°F to 180°F -40°C to 82°C Waste Oil Evacuation Reels -40°F to 180°F... -
Page 32: Dimensions
Technical Data Dimensions All dimensions shown in inches Model Spring XD4010 16.54 24.0 26.13 25.0 26.4 15.5 XD4010 2.82 1.0 npt 10.45 11.83 10.91 17.47 XD5010 28.5 30.13 28.0 29.4 10.0 XD5015 3.59 18.24 1-1/2 npt All dimensions shown in mms Model Spring XD4010... - Page 33 Technical Data Mounting Hole Pattern XD40 Reels XD50 Reels All dimensions shown in inches Model Spring XD4010 XD4010 10.45 22.25 Ø 0.437 XD5010 26.73 XD5015 All dimensions shown in mms Model Spring XD4010 XD4010 265.4 565.2 Ø 11 XD5010 678.9...
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Page 34: Air / Water / Antifreeze Models
Table 1: Spring Tension Pre-turns Table 1: Spring Tension Pre-turns Air / Water / Antifreeze Models Hose Inside Number of Pre-Turns Model Hose Length Diameter From Relaxed State XD40 0.5 in. 100 ft XD40 0.75 in. 75 ft XD40 0.75 in. 100 ft XD40 1 in. - Page 35 Notes Notes 3A2990M...
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Page 36: Graco 7-Year Hose Reel Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period from the date of sale as defined in the table below, repair or replace equipment covered by this warranty and determined by Graco to be defective.
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