Graco SD Series Instructions Manual
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Graco SD Series Instructions Manual

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Instructions
SD and XD Series
Hose Reels
For dispensing air, water, antifreeze, windshield washer solvent, transmission fluid, oil and
grease. For professional use only.
Not approved for use in European explosive atmosphere locations.
A complete list of Models, including Maximum Working
Pressure, begins on page 2.
SD Series
(HP Models)
Patents
Community Design #001209712-001 (SD Series and XD Series only)
Table of Conents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Parts SD Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Parts XD Series; HS Models . . . . . . . . . . . . . . . . . 32
Parts XD Series; HN Models . . . . . . . . . . . . . . . . . 34
Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
XD Series
(HS Models)
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Mounting Channel Dimensions . . . . . . . . . . . . . . . 45
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Graco Hose Reel Warranty . . . . . . . . . . . . . . . . . . 52
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 52
313431K
XD Series
(HN Models)
EN

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  • Page 1: Table Of Contents

    Graco Information ......52 Parts SD Series ......30 Parts XD Series;...

  • Page 2: Models

    No. indicates the hose reel color. For example: A = white, B = metallic blue, C = red, D = black, E = Mercedes blue, or F = yellow. (Other color choices may be available from your Graco Distributor.) On the table below this last character is represented by the generic # symbol.
  • Page 3 Models Pressure Connection Size Line Model Rating Size Length No.* Size Type psi (bar) Media Inlet Outlet (inches) (feet) Grease 1/4 npt(m) 3/8 npsm(m) HPH23# Hose 4800 (331) 1/4 bspp(m) 3/8 bspp(m) 1/4 bspt(m) Grease 1/4 npt(m) 3/8 npsm(m) HPH55# Hose 4800 (331) 1/4 bspp(m)
  • Page 4 Model No. indicates the hose reel color. For example: A = white, B = metallic blue, F = yellow. (Other color choices may be available from your Graco Distributor.) On the table below this last character is repre- sented by the generic # symbol.

  • Page 5: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
  • Page 6 Warnings WARNING MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts. • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual.

  • Page 7: Typical Installation

    Typical Installation Typical Installation A ground wire (G), bleed-type master air valve (E) and fluid drain valve (H) are required in your system installa- tion. These components help reduce the risk of serious injury, including electric shock and splashing in your eyes or on the skin.

  • Page 8: Installation

    . 1, using adapters if necessary. systems. However, it is not an actual system design. Contact your Graco distributor for assistance in design- • Fluid Drain Valve (H): install the drain valve point- ing a system to suit your needs.
  • Page 9 Series Hose Reel in the same location that a Series 500 the lubricants and stress caused by hard pulls on the Hose Reel was previously installed. Order Graco Kit No. service hoses. See Technical Data, page 41 for 24A224. See F .
  • Page 10 Installation NOTE: Always use all 4 large flat washers with 4 bolts to b. Remove 8 nuts (b) and 2 bolts (c) to rotate mount the hose reel pedestal to any surface. arm to desired position, AA, BB, CC, DD, or All Models c.
  • Page 11 Installation Overhead Installations 4. Bolt hose reel to its mounting. Be sure it is secure before lowering the lift truck. To reduce the risk of injury, when you are mounting a hose reel overhead, always use a lift truck. HS Models Only 1.
  • Page 12 Installation c. Pump solvent through line until fluid runs clear and is debris free. d. Pump lubricant through line until all solvent is flushed out. 7. For enclosed channel installations, continue with instructions on page 21. For all other installations, continue Step 8.
  • Page 13 Installation Other Mounting Options Ceiling Mounting Without an I-Beam - Open Channel (All Models) • For HP Model Reels Order Mounting Kit: 24A934, 24A935, 24A936, 24A937, 24A938 or 24A939. For HS or HN Model Reels Order Mounting Kit: 24A219, 24A220, 24A221, 24A222. •...
  • Page 14 Installation Ceiling Mounting Directly to an I-Beam - HP Ceiling Mounting to I-Beam without Drilling Models Only Holes - All models 1. Using the template (B), provided, drill holes in the (Order Mounting Bracket Kit: 204741 for open or I-Beam (C) (F .
  • Page 15 Installation 5. Connect inlet supply line to inlet hose of the reel. c. Pump solvent through line until fluid runs clear See Hose Installation, page 17. and is debris free. d. Pump lubricant through line until all solvent is flushed out. 7.
  • Page 16 Installation Wall Mounting (For HP Model Reels Order Mounting Kit: 24A934, 24A935, 24A936, 24A937, 24A938 or 24A939. For HS or HN Model Reels Order Mounting Kit: 24A219, 24A220, 24A221, 24A222.) HP Models: Open Channel Mounting Kits HS / HN Models: Mounting Kits 24A934 24A935 24A936...
  • Page 17 Installation Hose Installation Installing a Hose on a Bare Reel 1. Locate length of your hose in table below. Note how many times you must turn the spring to properly pre- set spring tension. Hose Length No. of Reel Turns 35 ft (10.7 m) 50 ft.
  • Page 18 Installation ti13190-3 Grease reel Air/Water or Oil reel ti13190 ti13190-2 . 12 7. Run the end of hose (B), through the hose guide (G) d. Pump lubricant through line until all solvent is and then the hole (E) in reel (F .
  • Page 19 Installation Increasing and Decreasing Spring Tension Single Pedestal HP Model Hose Reels Increasing Spring Tension 1. Pull out hose, 1 to 2 turns and engage latch. • The hose reel spring is not a serviceable part. Do 2. Pull hose back through hose rollers. not attempt to replace or service the hose reel spring.
  • Page 20 Installation Dual Pedestal HS or HN Model Hose Reels 5. Firmly grasp the breaker bar with both hands and turn it clockwise one turn at a time to increase (tighten) spring tension. 6. Replace and partially tighten one screw. You can now remove the breaker bar.
  • Page 21 24A951 - 20 NUT,spring SCREW, 10 - 24 x 5/8” PANEL, end LABEL, Graco logo 1. Bolt reel base to mounting channel. 2. Slide hose reel into the reel base (302). Install the hold-down plate (303), washer (305) and capscrew (304) as shown in F .
  • Page 22 Installation NOTE: Although the hose reel can be installed on the reel base (302) with the guide arm positioned on the left or the right side, there is only one correct installation position. When the hose reel is correctly installed in the reel base, the reel will be centered over the reel base.
  • Page 23 11. Clean and dry off surface of each end panel. Attach ing instructions provided with the dispense equip- a Graco label (404) to the center of each end panel. ment. 12. Position hose stop so hose extends far enough for all operators to reach dispensing valve.

  • Page 24: Maintenance

    Maintenance Maintenance Pressure Relief Procedure 1. Close the supply pump’s bleed-type master air valve (required for pneumatic systems). 2. Open the dispensing valve until pressure is fully relieved. ti13185 3. Open the fluid valve at the pump fluid outlet. Leave .
  • Page 25 Maintenance spool. A new washer (5j) is installed on the new spool and is part of the new spool assembly. 8. Install new spool assembly (5). 9. Install guide arm and pedestal assembly (16 / 18) over spool (5) and install nut (5g). Tighten and torque nut to 85-105 ft.
  • Page 26 Maintenance 8. Lay hose reel on its side so you can easily access Guide Arm and related parts are not included. the guide arm and pedestal (24 / 30). Remove long bolt (18) and washers (15 / 17) (F . 19 and F 20).
  • Page 27 Maintenance Replacing the Service Hose 1. Relieve the pressure. 2. If the hose reel is enclosed, remove enclosures as necessary to access hose reel (F . 16). 3. Fully extend the hose (B) and latch the reel. 4. Attach a C-Clamp (A) to the reel flange to help pre- vent the reel from unintentionally becoming unlatched and spinning freely (F .
  • Page 28 Maintenance ti13190-3 Air/Water or Oil reel Grease reel ti13190 ti13190-2 . 24 9. Run the end of hose (B), through the hose guide (G) c. Pump solvent through line until fluid runs clear and then the hole (E) in reel (F .
  • Page 29 Maintenance 313431K...

  • Page 30: Parts Sd Series

    Parts SD Series Parts SD Series Part No. Description Part No. Description 109158 HOSE, 50 ft, npt HPH15 models KIT, spool (includes 5a-5j) (see page 124461 HOSE, 50 ft, npt HPH55 models 253848 HOSE, 35 ft, npt HPL23 models ◆...
  • Page 31 Parts SD Series HPP, HPL, HPM Models Air/Water or Oil Reel ti13194 HPH Grease Reel (Note: All parts are the same as the Air/Water or OIl Reel unless called out on the Grease model. ti13194-2 313431K...

  • Page 32: Parts Xd Series; Hs Models

    Parts XD Series; HS Models Parts XD Series; HS Models Part No. Description Part No. Description 256864 HOSE, coupled, 50 feet (models KIT, spool (see page 36) (includes parts HSM65A, HSM65B, HNM65) 5a-5j) ◆ 24J794 HOSE, 50 ft, bspp HSH15 models RING, retaining ◆...
  • Page 33 Parts XD Series; HS Models Air/Water or Oil reel ti13196 Grease reel ti13196-2 313431K...

  • Page 34: Parts Xd Series; Hn Models

    Parts XD Series; HN Models Parts XD Series; HN Models Part No. Description KIT, spool (see page 36) (includes parts 5a-5j) ◆ RING, retaining ◆ SPOOL ◆ WASHER, 30 mm ◆ WASHER, square center ◆ RING, backup ◆ O-RING ◆ SWIVEL, elbow ◆...
  • Page 35 Parts XD Series; HN Models Air/Water or Oil reel ti13196 Grease reel ti13196-2 313431K...

  • Page 36: Kits

    Kits Kits Spool Assembly Kits NPT/BSP Part No. Model. Models Size Media Line Size (inches) Length (feet) HPL2D# 15Y486 Air/Water HPL25# 24K432 HPL2D# Air/Water HPL6D# 15Y487 Air/Water HPL65# 24K433 HPL6D# Air/Water 15Y488 HPL23# Air/Water 24L864 15Y489 HPL56# Air/Water 24L865 15Y490 HPL33# Air/Water 24L866...
  • Page 37 Kits NPT/BSP Part No. Model. Models Size Media Line Size (inches) Length (feet) HSH5D# 15Y502‡ HSH55# Grease HNH55# ‡ Kit does not include swivel. Order swivel kit separately. See page 37 for complete list of swivel kits. Swivel Kits: 15Y480, 15Y481 Label, Fluid Identification: 24A223 (Instruction Manual: 313432) Low and Medium Pressure Reels: 15Y480...
  • Page 38 Kits Swivel Seal Kits: 24A952, 24953 (Instruction Manual: 313432) 24A952 Used with Low and Medium Pressure Reels Description WASHER, 8 mm NUT, M8 x 1.25 RING, retaining RING, backup WASHER, 16 mm O-RING SCREW, M8 x 1.25 x 120 SCREW, M8 x 1.25 x 20 24A953 Used with High Pressure Reels Description WASHER, 8 mm...
  • Page 39 Kits Enclosure Retrofit Kit: 24C100 1/2” BSPT Inlet: 24C441 (Instruction Manual: 313902) Description HOSE, coupled, 1/2” ID x 3 ft oil Description FITTING, 1/2” BSPP to 1/2” BSPT ARM, hose guide BASE, reel, enclosed 1/2” BSPP Inlet: 24J256 NUT, lock SCREW Description WASHER, flat...
  • Page 40 Kits 3/8” and 1/2” ID Hoses: 218341 Description NUT, hex, jam SCREW, machine, phillips STOP, hose, 0.782” ID Kit 1/4” ID Hoses: 222225 Description NUT, hex, jam SCREW, machine, phillips STOP, hose, 0.53” ID Kit 313431K...

  • Page 41: Technical Data

    Technical Data Technical Data Low Pressure Hose Reels and Hoses Fluid Pressure Air/Water, all hose diameters 300 psi (20.7 bar, 2.07 MPa) Inlet 1/2” NPSM Male; 1/2” BSPP Male Outlet 1/2”or 3/8” NPT Male; 1/2” or 3/8” BSPP Male; 1/2” or 3/8” BSPT Male Operating Temperature -20°F to 190°F (-28°C to 87°C)
  • Page 42 Technical Data Dimensions HP Models Pressure Size E† G◆ 3.5 inches 7.5 inches 4.7 inches 9 inches 19.5 inches 7.0 inches 17.1 inches Medium (89 mm) (191 mm) (120 mm) (229 mm) (498 mm) (177 mm) (435 mm) High 3.5 inches 7.5 inches 4.7 inches 9 inches...
  • Page 43 Technical Data HS Models Pressure Size E† G◆ 6.5 inches 7.5 inches 7.7 inches 9 inches 18.5 inches 7.5 inches 18 inches Medium (165 mm) (191 mm) (196 mm) (229 mm) (473 mm) (196 mm) (460 mm) High 6.5 inches 7.5 inches 7.7 inches 9 inches...
  • Page 44 Technical Data HN Models Pressure Size 6.5 inches 7.5 inches 7.7 inches 9 inches 18.2 inches 20 inches Medium (165 mm) (191 mm) (196 mm) (229 mm) (463 mm) (508 mm) High 6.5 inches 7.5 inches 7.7 inches 9 inches 18.2 inches 20 inches Medium...

  • Page 45: Mounting Channel Dimensions

    Mounting Channel Dimensions Mounting Channel Dimensions (Side dimension for all kits, page 50) 1 Reel Base - Used with Kits 24A934 / 203521 9.0 inch/228.6 mm 4 x 3/8-16 UNC-2B Weld Nut 7.50 inch/ 190.5 mm 0.50 inch/12.7 mm 6.75 inch 171.4 mm 7.75 inch 196.8 mm...
  • Page 46 Mounting Channel Dimensions 3 Reel Base Weldment 4-Reel Base Weldment Used with Kits 24A936, 203523 Used with Kits 24A937, 203524 7.75 in. / 7.75 in. / 196.8 mm 196.8 mm 0.75 inch/ 0.75 inch/ 19.05 mm 19.05 mm 6.75 in/ 0.50 inch/ 171.4 mm 12.7 mm...
  • Page 47 Mounting Channel Dimensions 5 Reel Base Weldment 6-Reel Base Weldment Used with Kits 24A938, 203525 Used with Kits 24A939, 203526 7.75 in. / 196.8 mm 7.75 in. / 196.8 mm 0.75 inch/ 19.05 mm 0.75 inch/ 19.05 mm 6.75 in/ 171.4 mm 0.50 inch/ 12.7 mm...
  • Page 48 Mounting Channel Dimensions 1 Reel Channel Base - Used with Kit 24A219 11.36 inch/288.5 mm 2.43 inch/ 2.43 inch/ 6.50 inch/ 190.5 mm 61.72 mm 61.72 mm 0.75 inch/ 19.05 mm 9.0 inch 228.6 mm 7.5 inch 190.5 mm 4 x 3/8-16 UNC-2B Weld Nut 2 Reel Channel Base - Used with Kits 24A220 22.72 inch/577.1 mm...
  • Page 49 Mounting Channel Dimensions 3 Reel Channel Base Weldment 4-Reel Channel Base Weldment Used with Kits 24A221 Used with Kits 24A222 9.0 in. / 228.6 mm 9.0 in. / 228.6 mm 2.43 inch/ 61.72 mm 2.43 inch/ 61.72 mm 6 x 6.50 inch/ 190.5 mm 7.5 inch/190.5 mm 0.75 inch/...
  • Page 50 Mounting Channel Dimensions Side Dimension (All Models) 2.5 inch/63.5 mm 313431K...

  • Page 51: Notes

    Notes Notes 313431K...

  • Page 52: Graco Hose Reel Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period as defined in the table below from the date of sale, repair or replace equipment covered by this warranty and determined by Graco to be defective.

This manual is also suitable for:

Xd hn seriesXd seriesSd hp seriesXd hs series

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