Graco SD Series Instructions Manual
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Graco SD Series Instructions Manual

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Instructions
SD and XD 10/20
Series Hose Reels
For dispensing air, water, antifreeze, windshield washer solvent, transmission fluid, oil,
and grease. For professional use only.
Not approved for use in European explosive atmosphere locations.
Model:
See page 3 for model information, including maximum
working pressure and approvals.
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment. Save
these instructions.

Related Manuals

Manual in
Description
English
313432
Hose Reel Swivel Kit and Swivel Seal Kit
SD Series (HP Models)
XD Series (HN Models)
313431Z
EN
XD Series (HS Models)

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Summary of Contents for Graco SD Series

  • Page 1: Related Manuals

    For dispensing air, water, antifreeze, windshield washer solvent, transmission fluid, oil, and grease. For professional use only. Not approved for use in European explosive atmosphere locations. Model: SD Series (HP Models) See page 3 for model information, including maximum working pressure and approvals. Important Safety Instructions Read all warnings and instructions in this manual before using the equipment.

  • Page 2: Table Of Contents

    Detail Views ..........34 SD Series ....... 3 HS Models ........... 34 XD Series .

  • Page 3: Models

    F = yellow + NPT (other color choices may be available from your Graco Distributor). The SD Series Models table uses the generic # symbol to represent the last character. For example, to order a white HPL56# model reel hose, the # symbol is replaced with “A” - HPL56A would be the complete model number used.

  • Page 4: Xd Series

    No. indicates the hose reel color. For example: A = white + NPT, B = metallic blue + NPT, F = yellow + NPT (other color choices may be available from your Graco Distributor). The XD Series Models table uses the generic # symbol to represent the last character. For example, to order a white HSL2D# model reel hose, the # symbol is replaced with “A”...

  • Page 5: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 6 Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component.

  • Page 7: Typical Installation

    Typical Installation Typical Installation Overhead-Mounted Hose Reel . 1: Typical Installation Key: Main Air Supply Line Fluid Line Pump Air Supply Line Hose Inlet Kit Air Filter Hose Reel Air Regulator Dispense Valve Bleed-type Master Air Valve (required) Mounting Channel/Base Pump Pump Grounding Wire (required) Fluid Drain Valve (required)

  • Page 8: Installation

    • Dispense valves (N) all systems. However, it is not an actual system design. Contact your Graco Distributor for assistance in designing a system to suit your needs. NOTE: The air and fluid accessories required for your pump must be properly sized to the pump. Refer to your pump manual for selecting pump accessories.

  • Page 9: Pressure Relief Procedure

    Installation Pressure Relief Procedure Flush the Equipment Follow the Pressure Relief Procedure whenever you see this symbol. To avoid fire and explosion, always ground equipment and waste container. To avoid static sparking and injury from splashing, always flush at the lowest possible pressure.
  • Page 10 Installation 2. Blow out the entire lubricant supply line with air (F 3. Flush the fluid being dispensed through the equipment until the fluid runs clear (F . 4). 313431Z...

  • Page 11: Installation Mounting Options

    Series Hose Reel in the same location that a Series 500 To reduce the risk of injury, be sure that the mounting Hose Reel was previously installed. Graco Kit No. surface is strong enough to support the reels, weight 24A224. See F .

  • Page 12: All Models

    Installation All Models The hose reel is factory-assembled and shipped with the roller guide arm (a) in either the AA or EE Select the reel bank mounting location (F . 7). position (F . 8). • For high ceilings, suspend a suitable support structure for the reels, so the hoses will be long AA Shipping Position enough to reach the service area.
  • Page 13 Installation d. Check the pawl to make sure it is not wedged . 10). 2. To reposition the roller guide arm (a) to a position other than Shipping Position AA or EE: a. Secure the reel to a solid surface with C-clamps (C) (F .

  • Page 14: Ceiling Installations

    Installation Ceiling Installations 8. Install the motor or dispense valve to the end of the hose following the instructions provided with the dispense equipment. NOTE: if an enclosure is being installed around the hose reel, first install the dispense valve or motor to the hose To reduce the risk of injury, always use a man-lift end.

  • Page 15: Ceiling Mount Without An I-Beam - Open Channel (All Models)

    Installation Ceiling Mount Without an I-Beam - Open • For HS or HN Model Reels Order Mounting Kit: 24A219, 24A220, 24A221, or 24A222. Channel (All Models) • For HP Model Reels Order Mounting Kit: 24A934, • See Mounting Channel Dimensions, page 50. 24A935, 24A936, 24A937, 24A938, or 24A939.

  • Page 16: Ceiling Mount Directly To An I-Beam Without Drilling Holes - All Models

    Installation Ceiling Mount Directly to an I-Beam without Drilling holes - All Models NOTE: Order Mounting Bracket Kit: 204741 for open or enclosed reels. NOTE: • Two kits are required when mounting one to three reels. • Three kits are required hen mounting four to six reels.

  • Page 17: Wall Installations

    Installation Wall Installations • For HS or HN Model Reels Order Mounting Kit: 24A219, 24A220, 24A221, or 24A222. • For HP Model Reels Wall Mounting Bracket Kit With No Channel Order: 24H193. • For HP Model Reels Open Channeling Mounting Kit Order: 24A934, 24A935, 24A936, 24A937, 24A938, or 24A939.

  • Page 18: Hose Installation

    Installation Hose Installation Installation of Hose on a Bare Reel 1. Locate the length of the hose in the table and note the number of revolutions the spool must be turned to properly pre-set the spring tension. Hose Length No. of Spool Turns 35 ft (10.7 m) 50 ft (15.2 m) 65 ft (19.8 m)
  • Page 19 Installation 4. While wearing heavy gloves, firmly grasp the 9. Attach the hose end (B) to the hose reel swivel (A). outside edge of the reel flange with both hands. 10. Carefully remove the C-clamp (D) (F . 15), Wind the spool the correct number of turns (see reference table from Step 1), rotating the reel in the direction shown in F .

  • Page 20: Adjust Spring Tension

    Installation Adjust Spring Tension Dual Pedestal HS or HN Model Hose Reels If the hose is not retracting sufficiently, or is wound too tight, the tension can be increased or decreased using one of the following procedures: SPRING TENSION HAZARD Increase Spring Tension...
  • Page 21 Installation 9. If additional tension is required, repeat steps 3 4. While holding the breaker bar securely, completely through 8. remove the two screws (B). 10. When then tension is at the required level, tighten 5. While firmly grasping the breaker bar with both screws A and B.

  • Page 22: Recycling And Disposal

    Recycling and Disposal Recycling and Disposal End of Product Life At the end of the product’s useful life, dismantle and recycle it in a responsible manner. • Perform the Pressure Relief Procedure, page 9. • Drain and dispose of fluids according to applicable regulations.

  • Page 23: Troubleshooting

    Troubleshooting Troubleshooting 1. Follow Pressure Relief Procedure, page 9, before checking or repairing the equipment. 2. Check all possible problems and causes before disassembling. Problem Cause Solution The reel does not retract Worn or broken spring Replace spool. See pages 24 - 25. Oil leaking from hose reel swivel Worn or damaged swivel seals Replace swivel or swivel seals.

  • Page 24: Repair

    Repair Repair Replace Spool - Single Pedestal HP Models A complete list of replacement Spool Assembly Kits is available on page 40. Use all of the new parts included in the kit. 1. Follow the Pressure Relief Procedure, page 9. 2.

  • Page 25: Replace Spool - Dual Pedestal Hs Or Hn Models

    Repair 11. Slide the hose reel onto the base plate (104) and install the hold-down plate (101), the washer (103), and the cap screw (102). Firmly tighten the screw (102). 12. Install the hose onto the spool following the Hose Installation instructions, page 18.
  • Page 26 Repair 13. Place the new spool (5) on its side on a work bench, 20. Install large nut (11) and tighten (torque 85 - 105 with the flat side of the spool facing downward and ft-lb/115.2 - 142.4 N•m) (F .

  • Page 27: Replace The Hose

    Repair Replace the Hose 1. Follow the Pressure Relief Procedure, page 9. 2. Fully extend the hose (B) and latch the reel (F 23). 3. Attach a C-clamp (A) to the reel flange to prevent the reel from unintentionally becoming unlatched and spinning freely (F .
  • Page 28 Repair 6. Install the hose stop (D) to the end of the 10. Pull the hose (B) hard enough to release the latch replacement hose. If the hose has a warning tag (F), and slowly allow the hose to retract. the hose stop (D) should be installed on the same 11.
  • Page 29 Notes: Notes: 313431Z...

  • Page 30: Parts

    Parts Parts SD Series HPL, HPM, HPH Models Air/Water Reel, Oil Reel, or Grease Reel See Detail Views Detail Views Low/Medium Pressure Models High Pressure Models 313431Z...

  • Page 31: Parts Sd Series

    Parts Parts SD Series Part No. Description Part No. Description ARM, guide (Metallic Blue) (Models KIT, spool (includes 5a-5j) (see 15V139 HPL23, HPL25, HPL33, HPM33, page 40) HPM3B, HPH15, HPH1D, HPH23) WASHER, thrust (all HPL and HPM ARM, guide (Mercedes Blue)
  • Page 32 Parts Part No. Description Part No. Description HOSE, 50 ft., npt (Models HPH15A, HOSE, 50 ft., bspt (Models 109158 HPH15B, HPH15C, HPH15D, 24K198 HPL25P, HPL25R, HPL25S, HPH15E, HPH15F) HPL25T, HPL25U) HOSE, 50 ft., npt (Models HPH55A, HOSE, 35 ft., bspp (Models 124461 HPH55B, HPH55C, HPH55D, 24K191...
  • Page 33 Notes: Notes: 313431Z...

  • Page 34: Xd Series

    Notes: XD Series HS Models See Detail Views Water Reel, Oil Reel or Grease Reel Detail Views Low/Medium Pressure Models High Pressure Models 313431Z...

  • Page 35: Parts Xd Series; Hs Models

    Notes: Parts XD Series; HS Models Part No. Description Part No. Description HOSE, 50 ft., npt (Models HSH15A, KIT, spool (see page 40) (includes 109158 HSH15B) parts 5a-5j) HOSE, 50 ft., npt (Models HSH55A, RING, retaining 124461 HSH55B, HSH55F, HNH55A, SPOOL HNH55B, HNH55F) WASHER, 30 mm...
  • Page 36 Notes: Part No. Description Part No. Description ARM, guide, dual (Metallic Blue) ARM, guide (Desert Sand) (Models (Models HSL25, HSL33, HSM33, HSL25, HSL33, HSM33, HSH15, 15V145 15Z004 HSH15, HSH1D, HSM3B; not HSH1D, HSM3B; not included on included on HN models) HN models) ARM, guide, dual (White) (Models ARM, guide (White) (Models...
  • Page 37 Notes: Notes: 313431Z...

  • Page 38: Detail Views

    Notes: HN Models See Detail Views Detail Views Low/Medium Pressure Models High Pressure Models 313431Z...

  • Page 39: Parts Xd Series; Hn Models

    Notes: Parts XD Series; HN Models Part No Description KIT, spool (see page 40) (includes parts 5e-5j) RING, retaining SPOOL WASHER, 30 mm WASHER, square center 6‡ RING, backup 7‡ RING, seal 8‡ SWIVEL, elbow 9‡ WASHER 10‡ 155470 FITTING, swivel, 90° (all HNL65 and HNM65 models) 15Y397 FITTING, swivel, 90°...

  • Page 40: Kits

    Kits Kits Spool Assembly Kits NPT/BSP Line Size Length Part No. Model Size Media Models (in.) (ft.) HPL2D# 15Y486 Air/Water HPL25# 24K432 HPL2D# Air/Water HPL6D# 15Y487 HPL65# Air/Water HPL6H# 24K433 HPL6D# Air/Water 15Y488 HPL23# Air/Water 24L864 15Y489 HPL56# Air/Water 24L865 HPL5J# 15Y490 HPL33#...

  • Page 41: Swivel Replacement Kits

    Kits NPT/BSP Line Size Length Part No. Model Size Media Models (in.) (ft.) HSL33# Air/Water 15Y499 HSM3B# HSM33# HSM6D# 15Y500 HSM65# HNM65# HSH15# 15Y501 Grease HSH1D# HSH5D# 15Y502 HSH55# Grease HNH55# Kit does not include swivel. Order swivel kit separately, see page 41 for a complete list of swivel kits. Swivel Replacement Kits NOTE: •...

  • Page 42: Kit Selection Flow Chart

    Kits Kit Selection Flow Chart See page 43 for information on identifying your hose reel. 313431Z...

  • Page 43: Hose Reel Label

    . 26 NOTE: *The 2nd character in the model number determines the reel type category (F . 26). • P = SD Series • S = XD Series • N = XD Series **The 3rd character in the model number determines the reel pressure category (F .

  • Page 44: Label, Fluid Identification: 24A223

    Kits Label, Fluid Identification: 24A223 Latch Kit: 15Y503 (Instruction Manual: 406801) Description SCREW, M8 x 1.25 X 20 PAWL, ratchet SPRING, ratchet, pawl SCREW, M10 x 1.50 x 25 BUSHING NUT, M8 x 1.25 SCREW, M8 x 1.50 x 40 NUT, M10 x 1.50 Enclosure Retrofit Kit: 24C100 (Instruction Manual: 313902)

  • Page 45: Hose Inlet Kit

    Kits Hose Inlet Kit Mounting Adapter: 22A224 (Instruction Manual 406741) (page 11) Description Description 1/4 NPT Inlet: 224417 BASE, adapter HOSE, coupled, 24 in. SCREWS, 3/8 in. - 16 x 3/4 in. FITTING, UNION, ADAPTER, 90° Hose Guide Kits 1/4 BSPT Inlet: 24C442 HOSE, 1/4 in.

  • Page 46: 1/4 In. Id Hoses: 222225

    Kits 1/4 in. ID Hoses: 222225 Description NUT, hex, jam SCREW, machine, phillips STOP, hose, 0.53 in. ID Kit Intermediate Hose and Fitting Repair Kit: 24N719 Used with: Model Series HSH15_ HSH55_ HPH15_ HPH23_ HPH55_ Description HOSE, coupled 15 in., 3/8 in. ID FITTING, swivel, 90°...

  • Page 47: Dimensions

    Dimensions Dimensions HP Models Pressure Size E† G 3.5 in.  7.5 in.  4.7 in.  9.0 in.  19.5 in.  7.0 in.  17.1 in.  Medium (89 mm) (191 mm) (119 mm) (229 mm) (495 mm) (178 mm) (434 mm) High...

  • Page 48: Hs Models

    Dimensions HS Models Pressure Size E† G 6.5 in.  7.5 in.  7.7 in.  9.0 in.  18.5 in.  7.7 in.  18.0 in.  Medium (165 mm) (191 mm) (196 mm) (229 mm) (470 mm) (196 mm) (457 mm) High 6.5 in.

  • Page 49: Hn Models

    Dimensions HN Models Pressure Size 6.5 in.  7.5 in.  7.7 in.  9.0 in.  18.2 in.  20.0 in.  Medium (165 mm) (191 mm) (196 mm) (229 mm) (462 mm) (508 mm) High *Measurement taken from center to center of bolt slot/holes. 313431Z...

  • Page 50: Mounting Channel Dimensions

    Dimensions Mounting Channel Dimensions (Side dimension for all kits, page 55) 1 Reel Base - Included in Kits 24A934/203521 2 Reel Base - Included in Kits 24A935/203522 313431Z...
  • Page 51 Dimensions 4 Reel Base -  3 Reel Base -  Included in Kits 24A937/203524 Included in Kits 24A936/203523 313431Z...
  • Page 52 Dimensions 5 Reel Base -  6 Reel Base -  Included in Kits 24A938/203525 Included in Kits 24A939/203526 313431Z...
  • Page 53 Dimensions 1 Reel Base - Included in Kits 24A219 2 Reel Base - Included in Kit 24A220 313431Z...
  • Page 54 Dimensions 3 Reel Base -  6 Reel Base -  Included in Kits 24A221 - XD (HSXXXX Models) Included in Kits 24A222 - XD (HSXXXX Models) 313431Z...

  • Page 55: Side Dimension (All Models)

    Dimensions Side Dimension (All Models) 313431Z...

  • Page 56: Technical Specifications

    Technical Specifications Technical Specifications SD and XD 10/20 Series Hose Reels Metric Low Pressure Hose Reels Maximum fluid working pressure (Air/Water, all 300 psi 2.07 MPa, 20.7 bar hose diameters) Inlet size 1/2 npsm male Outlet size 1/2 or 3/8 npt male Operating temperature range -20°...

  • Page 57: California Proposition 65

    Technical Specifications California Proposition 65 CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov. 313431Z...
  • Page 58 Notes: Notes: 313431Z...

  • Page 59: Graco 7-Year Hose Reel Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period from the date of sale as defined in the table below, repair or replace equipment covered by this warranty and determined by Graco to be defective.
  • Page 60 For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents. TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590 All written and visual data contained in this document reflects the latest product information available at the time of publication.

This manual is also suitable for:

Xd series

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