Graco 24M510 Assembly, Installation And Operation Instructions
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Graco 24M510 Assembly, Installation And Operation Instructions

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Installation and Operation Instructions
SD Electric Cord
Reel
For storing electric cord used to provide electricity and/or light. For indoor and dry
location use only.
Not approved for use in explosive atmospheres or hazardous locations.
Models: page 2
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
SD5 Model
SD10 Model
3A2592A
EN

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Summary of Contents for Graco 24M510

  • Page 1 Installation and Operation Instructions SD Electric Cord Reel 3A2592A For storing electric cord used to provide electricity and/or light. For indoor and dry location use only. Not approved for use in explosive atmospheres or hazardous locations. Models: page 2 Important Safety Instructions Read all warnings and instructions in this manual.

  • Page 2: Table Of Contents

    Mounting Templates ..... . . 28 Graco SD Electric Cord Reel Warranty ..30...

  • Page 3: 120 Volt Models

    Description Size Length Insulation Connect Accessory Wire Gauge Current Blue (AWG) (Amperes) SD10 ✓ 50 feet NEMA SJTOW 24M510 15 meters 5-15P ✓ 95 feet NEMA SJTOW 24M511 Cord, No 29 meters 5-15P ✓ Accessory 50 feet NEMA SJOOW 24M512...

  • Page 4: 230 Volt Models

    230 Volt Models 230 Volt Models Power Cord Cord Model Description Size Length Insulation Connect Accessory Current Blue Wire Gauge (Amperes) SD10 ✓ 24M514 10 meters H05RR-F 1,5 mm Cord, No ✓ 24M515 15 meters H05RR-F 1,5 mm Accessory ✓ 24M516 25 meters H07RN-F 2,5 mm...

  • Page 5: Warnings

    Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
  • Page 6 Warnings FIRE AND EXPLOSION HAZARD When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be aware that flammable fumes can ignite or explode. To help prevent fire and explosion: • When installing a cord reel above a hazardous location the reel must be mounted at such a height that the lamp guard cannot reach within 18 inches of the floor.

  • Page 7: Component Identification

    Component Identification Component Identification Key: Spool Power Cord Accessory Cord cord stop Base Plate Support Arm cutaway view - part is located behind support arm) Pawl ( 3A2592A...

  • Page 8: Installation

    Installation Installation General Installation Information All Models Select the reel bank mounting location. • For high ceilings, suspend a suitable support structure for the reels, so the accessory cords will be long enough to reach your service area. To reduce the risk of injury from electric shock and fire and explosion: 1.

  • Page 9: Mounting

    Installation Mounting Incorrect The electric cord reel is heavy and may be difficult to mount without assistance. (See Technical Data, page 26 for weights of cord reel assemblies.) To reduce the risk for injury: • Be sure the mounting surface and bolts are strong enough to support the cord reel’s weight and stress caused by hard pulls on the accessory cord.
  • Page 10 Installation 6. If needed, adjust spring tension. See the Increasing 3. Mount base plate (105) to reel base (103) using four Spring Tension or Decreasing Spring Tension sec- screws (101). tion of this manual, page 14. 7. Position cord stop at a height that is easily accessi- ble to the user.
  • Page 11 For SD5 Models mounted in an SD10 Model Mounting Channel: SD5 models require a specific hold down plate designed for SD5 Cord Reels. Contact Graco Customer Service for assistance when ordering these parts. NOTE: See page 16 for Open Channel dimensions.
  • Page 12 Installation Ceiling Mounting to I-Beam without Drilling NOTE: For enclosed reels, use the Enclosure Kit Base Plate (Part No. 302, page 15). Holes (Order Mounting Bracket Kit: 204741 for open or enclosed reels.) NOTE: For mounting 1-3 reels, two kits are required. For mounting 4-6 reels, three kits are required.
  • Page 13 Installation Swivel Bracket Mounting Kit • 24N444 for SD10 Models • 24N814 for SD5 Models Installation instructions are included with the kit. . 11 3A2592A...

  • Page 14: Adjusting Spring Tension

    Installation Adjusting Spring Tension Decreasing Spring Tension 1. Disconnect cord reel from power source by unplug- ging power cord from outlet. 2. Pull out accessory cord, 1 to 2 turns and engage • Never allow reel to spin freely. Doing so could pawl.

  • Page 15: Enclosed Channel Kits

    SD10 White - 24A217 • SD10 Dark Blue - 24A943 Enclosed Channel Mounting Kits are available from Graco. Installation instructions are included with the kit. Contact Graco Customer Service for additional information about ordering these kits. SD5/SD10 Enclosed Mounting Channel Kit: •...

  • Page 16: Gfci Model Installation In Enclosures

    Installation Reassembly GFCI Models: 24M525, 24M526: 1. Route cord through enclosure panel (H) and Installation In Enclosures through opening in roller guide (J). 2. Insert cord (F) through strain relief (E). Tighten strain relief with enough service loop wire in the junction box (G).

  • Page 17: Light Models Installation In Enclosures

    Installation Light Models Installation In 1. Insert light assembly (A) through roller bracket opening (B) located in the top of side panel (307). Enclosures 2. Remove the roller and pin assembly (13b and 13c) from the roller bracket (13a). Slide the bracket over the top of the light and hanger assembly.

  • Page 18: Mounting Channel Dimensions

    Mounting Channel Dimensions Mounting Channel Dimensions (Side dimension for all kits) 1 Reel Base - Used with SD5 Kit 24N674 and SD10 Kits 24A934 / 203521 9.0 inch/228.6 mm 4 x 3/8-16 UNC-2B Weld Nut 7.50 inch/ 190.5 mm 0.50 inch/12.7 mm 6.75 inch 171.4 mm 7.75 inch...

  • Page 19: Reel Base Weldment

    Mounting Channel Dimensions 3 Reel Base Weldment 4-Reel Base Weldment Used with Kits 24A936, 203523 Used with Kits 24A937, 203524 7.75 in. / 7.75 in. / 196.8 mm 196.8 mm 0.75 inch/ 0.75 inch/ 19.05 mm 19.05 mm 6.75 in/ 0.50 inch/ 171.4 mm 12.7 mm...

  • Page 20: Reel Base Weldment

    Mounting Channel Dimensions 5 Reel Base Weldment 6-Reel Base Weldment Used with Kits 24A939, 203526 Used with Kits 24A938, 203525 7.75 in. / 196.8 mm 7.75 in. / 196.8 mm 0.75 inch/ 19.05 mm 0.75 inch/ 19.05 mm 6.75 in/ 171.4 mm 0.50 inch/ 12.7 mm...

  • Page 21: Side Dimension (All Models)

    Mounting Channel Dimensions Side Dimension (All Models) 2.5 inch/63.5 mm 3A2592A...

  • Page 22: Troubleshooting

    Troubleshooting Troubleshooting Repair instructions for some of the Solutions in this Troubleshooting Table are included in a separate repair instruc- tion manual for this product. Problem Cause Solution Outlet attachment is too heavy Increase spring tension. See Increasing Spring Tension, page 14. Spring lost tension Cord will not retract fully Replace spring.
  • Page 23 Troubleshooting Problem Cause Solution Use ohmmeter to review ground Cord is damaged path and correct problem. Review installation procedures Cord or reel was installed incor- Cord reel is not providing adequate beginning on page 8 and correct rectly ground problem. Replace worn slip-ring/brushes.

  • Page 24: Accessories And Repair Kits

    Accessories and Repair Kits Accessories and Repair Kits Open Kit No. Description Kit No. Description Electrical Power Kits Spring Cassette Kit 24N866 KIT, NEMA 5-15 16 AWG, power cord 24M452 KIT, spring cassette, 35 ft, 12 AWG models 24M453 KIT, spring cassette, 35 ft, 16 AWG and 10M, 24N867 KIT, CEE 7/7 1.5 mm , power cord 24N868 KIT, NEMA 5-20 12 AWG, power cord...
  • Page 25 Accessories and Repair Kits Kit No. Description Swivel Bracket Mounting Kit 24N444 SWIVEL, assembly, SD10, cord reel mount 24N814 SWIVEL, assembly, SD5, cord reel mount Ceiling Mount to I-Beam 2047741 KIT, ceiling mount to I-Beam, SD5 and SD10 Retrofit Bracket 24N688 KIT, retrofit, SD5 24N689 KIT, retrofit, SD10 Enclosure Mounting Kits...

  • Page 26: Technical Data

    See Models, page 3 See Models, page 4 Cord Length See Models, page 2 and 4 SD10 See Models, page 2 and 4 Operating Temperature 24M510-24M518 24M521-24M526 -22°F to 122°F (-30°C to 50°C) 24M542-24M544 24M527-24M541 -4°F to 104°F (-20°C to 40°C) GFCI Models...
  • Page 27 Technical Data Dimensions - SD5 and SD10 Models Size E† F◆ G★ 3.5 inches 6.38 inches 4.7 inches 7.48 inches 14.8 inches 6.6 inches 13.84 inches (89 mm) (162 mm) (120 mm) (190 mm) (376 mm) (168 mm) (352mm) 3.5 inches 7.5 inches 4.7 inches 9 inches...

  • Page 28: Mounting Templates

    Mounting Templates Mounting Templates NOTE: True-to-size SD5 and D10 Mounting Templates are provided as the last two pages of this manual. Before using these templates read NOTE regarding verification of template size. 4.72 in. (120.0 mm) ***NOTE*** Due to printer variations the size of the template MUST be verified for 3.5 in.
  • Page 29 Mounting Templates ***NOTE*** 4.75 in. (119.89 mm) Due to printer variations the size of the template 3.5 in (88.9 mm) MUST be verified for accuracy prior to using. To verify the template is the correct size, using the true to size template provided on the last pages of this manual, measure the length of...

  • Page 30: Graco Sd Electric Cord Reel Warranty

    Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. Graco will, for a period of two (2) years from the date of sale, repair or replace any non-electrical components of the equipment determined by Graco to be defective, and Graco will for a period of one (1) year from the date of sale, repair or replace any electrical components of the equipment determined by Graco to be defective.
  • Page 31 Graco SD Cord Reel Warranty 3.5 in. (88.9 mm) 3A2592A...
  • Page 32 Graco SD Cord Reel Warranty THIS PAGE IS INTENTIONALLY LEFT BLANK 3A2592A...
  • Page 33 Graco SD Cord Reel Warranty 3.5 in. (88.9 mm) 3A2592A...
  • Page 34 Graco SD Cord Reel Warranty THIS PAGE IS INTENTIONALLY LEFT BLANK 3A2592A...

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