Battery Low Voltage Warning Indicators; To Charge Batteries; Battery Charging Status Indicators - JLG DVL Series Operation And Safety Manual

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Battery Low Voltage Warning Indicators

The Platform Control Console and Ground Control Station indicate battery low voltage at three (3) Warning Levels.
IMPORTANT: The 3 Levels of Battery Low Voltage Warning indication will only activate on Ground Control Modules with version 29 or later Ground
Control Module software (implemented 8/2004). However, machines with earlier versions of software must follow the same LED/BAR indicator
guidelines and battery charging cycles to maximize battery life.
WARNING
LEVEL
PLATFORM CONTROL LED
LEVEL-1
LEVEL-2
LEVEL-3
NOTE: (a) To maximize battery life, it is recommended that the factory supplied batteries be charged continuously for a minimum of 4 hours or
until 8 bars are lit on the ground station LCD Display before operating the machine. When drained to Warning Level 2 or 3, batteries
must be charged until 8 bars are lit on the ground station LCD display to clear the fault code.

To Charge Batteries

1. Park machine in a well ventilated area near an AC volt-
age electrical outlet.
2. Check the AC voltage selector switch on front of the
battery charger is set to correct local AC voltage.
NOTE: The batteries on DVL/DVSP machines require
approximately five (5) hours to fully charge when
drained to LOW BATTERY VOLTAGE warning on
the Ground Control Module LCD display.
3121135
SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION
Table 3-2. Battery Low Voltage Warning Indicators.
INDICATOR LOCATION
GROUND CONTROL LCD
3. Plug a heavy duty
AC extension cord
into the Charger
AC Input Recepta-
cle on the center
rear cover of the
machine.
– JLG Lift –
RESULT
• 3 LEDs/BARS Flashing with
an audible beep.
• Machine will Operate - No
Control Functions Locked
Out.
• 2 LEDs/BARS Flashing with
an audible beep.
• Platform Lift-UP Function is
Locked Out.
• 1 LED/BAR Flashing with an
audible beep.
• Drive and Platform Lift-UP
Functions Locked Out.

Battery Charging Status Indicators

The battery charging status indicators are located just
above the Charger AC input receptacle on the center
cover section at the rear of the machine. (See Figure 3-2.)
When first plugged in, the charger runs through a self-
diagnostic test, lighting the LEDs in sequence, then charg-
ing will begin.
-
CHARGE COMPLETE
+
GREEN (TOP) LED ON
-
+
100% Complete
CHARGING
-
+
AMBER (MIDDLE) LED ON
-
+
Charge Incomplete
CHARGING PROBLEM
-
+
RED (BOTTOM) LED ON
Consult Troubleshooting Section
-
+
of the Service Manual.
ACTION REQUIRED TO
CLEAR FAULT
Charge batteries to a level of four
(4) LEDs/BARS or more before
operating.
Charge batteries for a minimum
of four (4) continuous hours or
eight (8) LEDs/BARS lit before
operating. (a)
Charge batteries for a minimum
of four (4) continuous hours or
eight (8) LEDs/BARS lit before
operating. (a)
3-3

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