Related Manuals for JLG DVL Series
Summary of Contents for JLG DVL Series
- Page 1 Operation and Safety Manual Keep this manual with the machine at all times. Model(s) DVL & DVSP Series P/N - 3121135 May 08, 2019 - Rev L...
- Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
- Page 3 Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
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Page 4: Safety Alert Symbols And Safety Signal Words
AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY ALSO ALERT AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A YELLOW BACKGROUND. IMPORTANT INDICATES PROCEDURES ESSENTIAL FOR SAFE OPERATION. THIS DECAL WILL HAVE A GREEN BACKGROUND. – JLG Lift – 3121135... - Page 5 RIZED JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS PRODUCT. IMPORTANT JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUS- TRIES, INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. IMPORTANT JLG INDUSTRIES, INC.
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Page 6: Revision Log
G - February 18, 2003 Revised H - August 9, 2004 Revised I - May 6, 2005 Revised J - July 25, 2005 Revised K - September 27, 2005 Revised L - May 08, 2019 – JLG Lift – 3121135... -
Page 7: Table Of Contents
LCD Display Fault Conditions ..........3-6 3121135 – JLG Lift –... - Page 8 Fork-Lift Truck Transport ........... . 3-25 – JLG Lift –...
- Page 9 Forklift Truck Lifting Pockets and Machine Tie Down Bar Locations..... . .3-24 3-12. DVL Series Decal Installation Chart - (See Table 3-5 for Specification) .....3-28 3-13.
- Page 10 DVL Series - Decal Installation Chart ........
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Page 11: Section 1 - Safety Precautions
JLG. • This machine can be operated in temperatures of 0° F to 104° F (-20° C to 40° C). Consult JLG for operation outside this range. Machine Inspection •... -
Page 12: Operation
• Ensure all safety devices are operating properly. Modifi- cation of these devices is a safety violation. • JLG Industries, Inc. recommends that the operator in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage point. For... -
Page 13: Electrocution Hazard
• If mast assembly or platform is caught so that one or more wheels are off the ground, the operator must be removed before attempting to free the machine. Use cranes, forklift trucks, or other appropriate equipment to stabilize machine and remove personnel. 3121135 – JLG Lift –... -
Page 14: Crushing And Collision Hazard
Disconnect power to overhead cranes. • Warn personnel not to work, stand, or walk under a raised platform. Position barricades on floor as neces- sary. – JLG Lift – 3121135... -
Page 15: Section 2 - Preparation And Inspection
NOTE: The Manufacturer or Distributor will provide qualified the machine to recognize a malfunction. people for training assistance with the first unit(s) delivered and from that time forward as requested by the user or his/her personnel. 3121135 – JLG Lift –... -
Page 16: Preparation, Inspection, And Maintenance
At intervals as specified in the Service and Mainte- Owner, Dealer, or User Qualified JLG Service and Maintenance Maintenance nance Manual. Mechanic Manual NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. – JLG Lift – 3121135... -
Page 17: Pre-Start Inspection
9. Mast Assembly - Mast sections; slide pads; mast chains; sequencing cables; platform control and power cables (on side of mast); power cables prop- erly tensioned and seated in sheaves; cable sheaves rotating freely. 3121135 – JLG Lift –... - Page 18 1. Drive and Caster Wheels 4. Motor/Pump/Reservoir Unit 7. Platform Control Console 2. Base Frame 5. Batteries (Open Cover Doors) 8. Ground Control Station 3. Manual Descent Control Valve 6. Platform Assembly 9. Mast Assembly – JLG Lift – 3121135...
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Page 19: Function Check
NOTE: Ensure Pot-Hole-Protection device is fully engaged (both bars down) when the platform is elevated. b. Check the 1.5 degree tilt sensor alarm to ensure proper operation. 3121135 – JLG Lift –... - Page 20 SECTION 2 - PREPARATION AND INSPECTION This page intentionally left blank. – JLG Lift – 3121135...
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Page 21: Section 3. Machine Controls, Indicators And Operation
15 - 21 sec. 21 - 26 sec. 15 - 21 sec. 21 - 26 sec. Gross Machine Weight 2,105 lb. 2,105 lb. 2,150 lb. 2,150 lb. (Standard Equipment/Platform Empty): (955 kg) (955 kg) (975 kg) (975kg) 3121135 – JLG Lift –... -
Page 22: General
3.2 MACHINE DESCRIPTION The JLG DVL and DVSP Model Lifts are electric self-pro- pelled machines with an aerial work platform mounted to an elevating aluminum mast mechanism. The personnel lift’s intended purpose is to provide personnel access to areas above ground level. -
Page 23: Battery Low Voltage Warning Indicators
Charger CHARGING AC Input Recepta- cle on the center AMBER (MIDDLE) LED ON rear cover of the Charge Incomplete machine. CHARGING PROBLEM RED (BOTTOM) LED ON Consult Troubleshooting Section of the Service Manual. 3121135 – JLG Lift –... -
Page 24: Ground Control Station - Operation
Manual Descent Control Valve POWER ON PUSH-IN TO Lever is pointing LOWER Platform straight out towards left side of machine. RELEASE TO - POWER OFF STOP Platform Lever is TURNED Descent COUNTERCLOCK- WISE towards decal. xxxxxxx – JLG Lift – 3121135... - Page 25 2. Main Power Selector Switch 6. Platform Down 10. Manual Descent Control Valve 3. Emergency Stop 7. Battery Charging Status Indicators 11. Master Power Disconnect Switch (UL-EE Only) 4. Brake Release 8. Charger A/C Input Receptacle 3121135 – JLG Lift –...
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Page 26: Machine Status Lcd Display
IMPORTANT AFTER A FAULT CONDITION IS CORRECTED THE MACHINE POWER MAY NEED TO BE RECYCLED TO RESET THE GROUND CONTROL STATION. – JLG Lift – 3121135... - Page 27 LCD screen which cannot be corrected at the Operator’s level, the problem must be referred to a qualified mechanic. A complete table of Fault Codes is listed in the TroubleShooting Section of the Service and Maintenance Manual. 3121135 – JLG Lift –...
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Page 28: Ground Control Station -Programming
Enable Detection of Horn Open Circuit NO (a) YES/NO Enable Detection of Beacon Open Circuit NO (a) YES/NO Forward Alarm Disable YES/NO OSS Diagnostics YES/NO Notes: (a) DVSP Models this feature is standard equipment and preset to YES at factory. – JLG Lift – 3121135... -
Page 29: Activating Programming Mode
2. Press the Brake Release button (3) to enter selected powered up. The LCD display should now display five mode then move on to Selecting Programmable Item zeros, one with a box around. Continue to next step to Adjust. Entering Password. 3121135 – JLG Lift –... -
Page 30: Selecting Programmable Item To Adjust
Programmable Set- tings Menu. TO EXIT Programming Mode after adjusting program- mable settings, power machine down with either the Main Power Selector Switch or Emergency Stop But- ton. 3-10 – JLG Lift – 3121135... -
Page 31: Platform Control Console Operation
• Platform Console - On/Off Key Switch must be set to or on the ground control station. the ON position. • Platform Console - Emergency Stop/Shut Down Button must be in the RESET position (POWER ON). 3121135 – JLG Lift – 3-11... -
Page 32: Platform On/Off Key Switch
Ground Control Station. NOTE: LED Flash (Fault) Code indications that can be cor- rected by the operator are shown on Table 3-3 on page 3-7, this section of the manual. 3-12 – JLG Lift – 3121135... -
Page 33: Drive/Lift Mode Selector Switch
TO DRIVE MACHINE UP A RAMP (GRADE) OF GREATER THAN FIFTEEN PER CENT (15%). DRIVING WITH PLATFORM ELEVATED IS RESTRICTED TO A SMOOTH, FIRM AND LEVEL SURFACE WITHIN 1.5 DEGREES OF LEVEL IN ANY DIRECTION. 3121135 – JLG Lift – 3-13... -
Page 34: Drive Mode
LIFT (3) OR LOWER (2). Each PRESS on this side of the switch will INCREASE maximum drive speed. (MORE LEDs Lit up on the Drive Speed Indicator.) 3-14 – JLG Lift – 3121135... -
Page 35: Platform Control Console Operation - (Machines Before Serial Number - 0130007616)
Set the Main Power Selector Switch to Platform Control PUSH IN - Mode at the Ground Control TO ENGAGE Station. (See Figure 3-2.) Emergency Stop POWER ON TURN CLOCKWISE and RELEASE - TO RESET Emergency Stop 3121135 – JLG Lift – 3-15... -
Page 36: Battery Charge/Fault Code Led Indicator
3. While the Drive Function is active. PRESS and HOLD the enable button on top the joy- stick 4. Move joystick POINT G desired direction of travel. TO STOP the machine return the joystick back to center. 3-16 – JLG Lift – 3121135... -
Page 37: Adjusting Maximum Drive Speed Control
T I O N W I L L B E D I S A B L E D U N T I L T H E P L A T F O R M I S COMPLETELY LOWERED. NOTE: If required, charge batteries in preparation for next work day. NOTE: For DVSP Models equipped with the optional Obstruction Sensing System, see Section 3.14 for additional platform operation instructions. 3121135 – JLG Lift – 3-17... -
Page 38: Progammable Security Lock (Psl ) (Dvl/Dvsp - Option)
Supervisor changes the Operator’s code. ™ Figure 3-7. PSL Switch Controls & Indicators. 1. ON (Green LED) 4. Key Pad 2. ACCEPT (Amber LED) 5. OFF Switch 3. PROGRAM (Red LED) 6. ON Switch 3-18 – JLG Lift – 3121135... -
Page 39: Platform Configurations
2. Lanyard Attach Point (on mast) 5. Sliding Extendible Section 1. Swing Up Side Entry Gate 3. Lanyard Attach Point - (on mast) 2. Entry Gate Latch 4. Platform Control Console 3. Extension Slide/Lock Handle 3121135 – JLG Lift – 3-19... - Page 40 SIDE ENTRY PLATFORM WITH FOLDING MATERIAL TRAY Model Max. Capacity 20DVSP 300 lb. (136 kg) (Platform) 150 lb. (68 kg) (Tray) 1. Swing Side Entry Gate 3. Plate, Floor 2. Material Tray 4. Cap 3-20 – JLG Lift – 3121135...
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Page 41: Stockpicking Platform Operation
F A L L F R O M T H E P L A T F O R M . T H E L A N Y A R D M U S T B E ATTACHED TO THE AUTHROIZED LANYARD POINT. ALSO, JLG... -
Page 42: Fall Protection - Lanyard Attachment
CAUTION JLG INDUSTRIES, INC. RECOMMENDS THE OPERATOR IN THE NOTE: DVSP Models require the installation of the Quick- PLATFORM WEAR A FULL BODY HARNESS WITH A LANYARD Change mount kit to use Quick-Change Platforms. -
Page 43: Obstruction Sensing System (Dvsp - Option)
3 seconds after the obstruction is removed. Also, ALWAYS CHECK THE AREA UNDER THE PLATFORM IS CLEAR inspect the transducer arrays and electronic module for OF OBSTRUCTIONS BEFORE LOWERING THE PLATFORM. physical damage, loose wires, loose mounting hardware, etc. 3121135 – JLG Lift – 3-23... -
Page 44: Transporting, Lifting Andtie Down Procedures
3.15 TRANSPORTING, LIFTING AND TIE DOWN PROCEDURES General All DVL Series and DVSP Model Personnel Lifts may be transported to a work site using the following methods: • Driving the machine around on its base wheels if travel surface area permits. -
Page 45: Machine Tie-Down
Operating Specifications table at the beginning of this Section. Figure 3-11. Forklift Truck Lifting Pockets and Machine Tie Down Bar Locations. 1. Rear Tie-Down Loop 2. Fork Lift Pockets 3. Front Tie-Down Loop 3121135 – JLG Lift – 3-25... -
Page 46: Rug Carrier Accessory(Dvsp - Option)
(DVSP - OPTION) NOTE: The Rug Carrier accessory is available only on the JLG DVSP model and is not authorized for use with any other JLG lift. The Rug Carrier Accessory is intended for use in hanging and removal of rugs in hanging display racks only. -
Page 47: Removing A Rug Using Rug Carrier Accessory Arms
1. Roll Rug onto Rug Carrier while Elevating Platform OR LOOSE MOUNTINGS. IMMEDIATELY REPORT ANY DAMAGE 2. Rug Carrier in Carry Position TO APPROPRIATE PERSONNEL. DISCONTINUE USE OF THE RUG CARRIER ACCESSORY UNTIL ALL DISCREPANCIES HAVE BEEN CORRECTED. 3121135 – JLG Lift – 3-27... -
Page 48: Stock-Picker Hanger Accessory
SARY, REPOSITION THE OBJECT OUT OF THE OSS DETECTION ZONE. NOTE: The stock-picker hanger accessory is available only on the JLG DVSP model and is not authorized for 4. Be aware of clearance above, below, and around the use with any other JLG lift. This hanger accessory is object when driving and lifting or lowering the platform. - Page 49 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-12. DVL Series Decal Installation Chart - (See Table 3-5 for Specification) 3121135 – JLG Lift – 3-29...
- Page 50 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Table 3-5. DVL Series - Decal Installation Chart (See Figure 3-12.) ANSI ANSI ANSI ANSI ANSI (ENG/ (LAT) (BRZ) (JPN) (CHI) (FRE) (GER) (FRE) (SPA) (ITA) (DUT) (SWE) (AUS) 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584 1700584...
- Page 51 SECTION 3 - MACHINE CONTROLS, INDICATORS AND OPERATION Figure 3-13. DVSP Decal Installation Chart - (See Table 3-6. for Specification) 3121135 – JLG Lift – 3-31...
- Page 52 1704804 1704981 1705134 1705135 1705133 1705136 1705137 1705139 1705138 1704366 1705141 1705142 1704777 1704910 1704804 1704980 1705146 1705147 1705494 1705148 1705149 1705151 1705150 1704469 1705153 1705154 1705164 1705155 1705156 1704469 1705158 1705159 1705157 1705160 1705161 1705163 1705162 3-32 – JLG Lift – 3121135...
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Page 53: Section 4 - Emergency Procedures
JLG Industries, Inc. must be notified immediately of any emergency situation during operation. incident involving a JLG product. Even if no injury or prop- erty damage is evident, the factory should be contacted by telephone and provided with all necessary details. - Page 54 SECTION 4 - EMERGENCY PROCEDURES This page intentionally left blank. – JLG Lift – 3121135...
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Page 55: Section 5 - General Specifications And Operator Maintenance
Maximum Hydraulic System Pressure: 2600 PSI 1800 PSI 2600PSI 2800 PSI (Recommended initial setting) (180 Bars) (124 Bars) (180 Bars) (193 Bars) Hydraulic System Capacity: 5 qts. U.S. (4.7 L) Hydraulic Reservoir Capacity: 1 Gallon (3.78 L) 3121135 – JLG Lift –... -
Page 56: Electrical Specifications
65.7 lb. (29.8 Kg) Serial Number Locations For machine identification, a serial number plate is affixed to the machine. The plate is located on the back of the mast, just above the mast support bracket. – JLG Lift – 3121135... -
Page 57: Operator Maintenance
Mobil DTE 13 hydraulic oil. Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities. If use of hydraulic oil other than Mobilfluid 424 is desired, contact JLG Industries for proper recommendations. - Page 58 (c) Prior to checking hydraulic oil level, operate machine through one complete cycle of lift function (full up and down). Failure to do so will result in incorrect oil level reading on the hydraulic reservoir. – JLG Lift – 3121135...
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Page 59: Section 6. Inspection And Repair Log
SECTION 6 - INSPECTION AND REPAIR LOG SECTION 6. INSPECTION AND REPAIR LOG Machine Serial Number: Table 6-1. Inspection and Repair Log Date Comments 3121135 – JLG Lift –... - Page 60 SECTION 6 - INSPECTION AND REPAIR LOG Table 6-1. Inspection and Repair Log Date Comments – JLG Lift – 3121135...
- Page 62 3121135 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...