AESYS TurboFire II Installation, Operation And Maintenance Manual page 2

TurboFire®
II Burner
INSTALLATION, OPERATIO N AND
MAINTENANCE MANUAL
TABLE OF CONTENTS
FOREWORD ..................................................................................... .
SECTION 1: WARNIN GS....................................................................................... 1
SECTION 2: DESCRIPTJON................................................................................. 2
SECTION 3: INSPECTION & HANDLING ...................................................... 3
INSPECTION·················--··············.............................................. 3
UNLOADING.................................................................................. 3
SECTION 4: lNSTALLATION ................................................................................ 4
SECTIONS : START·UP ......................................................................................... 1 1
PRE START-UP CHECK LIST.................................................... 12
START-UP PROCEDURE ........................................................... 15
LINKAGE TEST............................................................................. 16
PILOT TEST................................................................................... 17
MAIN FLAME TEST (GAS).......................................................... 18
MAIN FLAME TEST (OIL)............................................................ 20
MAIN FLAME TEST (LOW NOx PACKAGE)............................ 23
SECTION 6: MAINTENANCE........................................................................... .... 24
DAILY PROCEDURE.................................................................... 24
WEEKLY PROCEDURE............................................................... 24
MONTHLY PROCEDURE............................................................ 25
SEMI-ANNUAL PROCEDURE ................................................... 25
ANNUAL PROCEDURE....................................................... ........ 25
SECTION 7: SERV1CE............................................................................................ 26
REFRACTORY REPLACEMENT............................................... . 26
BURNER SHELL............. ............................................................. 26
OIL NOZZLE REPAIR................................................................... 27
SECTION 8: TROUBLE SHOOTING ................................................................. 28
SECTION 9: PARTS LIST ..................................................................................... 32
APPENDIX
FIRE TEST REPORT..................................................................... A-1
BURNER SPECIFICATIONS ...................................................... A-2
START-UP INSPECTION FORM................................................ A-3
WARRANTY CERTIFICATE ....... .................................. -.............. A-4