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SIGMATEK AI 075 Instruction Manual

S-dias analog input module
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AI 075
S-DIAS Analog Input Module
Instruction Manual
Date of creation: 05.08.2013
Version date: 26.07.2023
Article number: 20-009-075-E

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Summary of Contents for SIGMATEK AI 075

  • Page 1 AI 075 S-DIAS Analog Input Module Instruction Manual Date of creation: 05.08.2013 Version date: 26.07.2023 Article number: 20-009-075-E...
  • Page 2 (print, photocopy, microfilm or in any other process) without the express permission. We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi- ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through...
  • Page 3 1 temperature input 1 reference output The S-DIAS AI 075 analog input module has six ±10 V analog inputs or 0-100 % potentiometer inputs with a 16-bit resolution, whereby the first input can be used as a temperature input (KTY, PT1000). For the...

  • Page 4: Table Of Contents

    AI 075 S-DIAS ANALOG INPUT MODULE Contents Introduction ................5 Target Group/Purpose of this Operating Manual ...... 5 Important Reference Documentation ......... 5 Contents of Delivery ..............5 Basic Safety Directives ............6 Symbols Used ................6 Disclaimer ..................8 General Safety Directives ............
  • Page 5 S-DIAS ANALOG INPUT MODULE AI 075 Mechanical Dimensions ............18 Connector Layout ..............19 Status LEDs ................. 20 Applicable Connectors ............... 20 Label Field ................... 21 Wiring ..................22 Wiring Example ................22 Note ....................23 Connection Variants ..............24 8.3.1...
  • Page 6 AI 075 S-DIAS ANALOG INPUT MODULE 13 Transport/Storage ..............37 14 Storage ...................37 15 Maintenance ................38 15.1 Service ..................38 15.2 Repair ................... 38 16 Disposal ..................38 17 Hardware Class AI075 ............39 17.1 General ..................40 17.2 Analog Inputs ................41 17.3...

  • Page 7: Introduction

    General knowledge of automation technology is required. Further help and training information, as well as the appropriate accessories can be found on our website www.sigmatek-automation.com. Our support team is happily available to answer your questions. Please see our website for our hotline number and business hours.

  • Page 8: Basic Safety Directives

    AI 075 S-DIAS ANALOG INPUT MODULE Basic Safety Directives Symbols Used The following symbols are used in the operator documentation for warning and danger messages, as well as informational notes: DANGER Danger indicates that death or serious injury will occur, if the speci- fied measures are not taken.
  • Page 9 S-DIAS ANALOG INPUT MODULE AI 075 INFORMATION Information  Provides important information on the product, handling or relevant sections of the documentation, which require atten- tion. 26.07.2023 Page 7...

  • Page 10: Disclaimer

    It does not guarantee properties under the warranty. Please thoroughly read the corresponding documents and this operat- ing manual before handling a product. SIGMATEK GmbH & Co KG is not liable for damages caused through, non-compliance with these instructions or applicable regulations.

  • Page 11: General Safety Directives

    S-DIAS ANALOG INPUT MODULE AI 075 General Safety Directives The Safety Directives in the other sections of this operating manual must be observed. These instructions are visually emphasized by symbols. INFORMATION According to EU Directives, the operating manual is a component of a product.

  • Page 12: Software/Training

    AI 075 S-DIAS ANALOG INPUT MODULE CAUTION Handle the device with care and do not drop or let fall. Prevent foreign bodies and fluids from entering the device. The device must not be opened! Manipulez l’appareil avec précaution et ne le laissez pas tomber.

  • Page 13: Standards And Directives

    The product was constructed in compliance with the following European Union directives and tested for conformity. 3.1.1 EU Conformity Declaration EU Declaration of Conformity The product AI 075 conforms to the following European directives: • 2014/35/EU Low-voltage Directive • 2014/30/EU Electromagnetic Compatibility (EMC Directive) •...

  • Page 14: Type Plate

    AI 075 S-DIAS ANALOG INPUT MODULE Type Plate HW: Hardware version SW: Software version Page 12 26.07.2023...

  • Page 15: Technical Data

    S-DIAS ANALOG INPUT MODULE AI 075 Technical Data Periphery Controller Periphery Controller Functionality The periphery controller executes the analog conversion, the standardization of the analog inputs and the software filtering of the analog inputs and provides the data on the S-DIAS bus via DPRAM with variable settings for the measuring time points.

  • Page 16: Reference Output Specifications

    AI 075 S-DIAS ANALOG INPUT MODULE Reference Output Specifications Number of channels Reference voltage +10 V Allowed output current maximum 15 mA (< HW-Version 1.5, Ta = 60 °C) maximum 25 mA (≥ HW-Version 1.5, Ta = 55 °C) ≤ 2.50 mA (< HW-Version 1.5, Ta Allowable load per = 60 °C)

  • Page 17: Electrical Requirements

    S-DIAS ANALOG INPUT MODULE AI 075 Electrical Requirements Power supply from S-DIAS bus +5 V Current consumption on the typically 50 mA maximum 55 mA S-DIAS bus (+5 V power supply) Power supply from S-DIAS bus +24 V Current consumption on the...
  • Page 18 AI 075 S-DIAS ANALOG INPUT MODULE Page 16 26.07.2023...

  • Page 19: Miscellaneous

    S-DIAS ANALOG INPUT MODULE AI 075 Miscellaneous Article number 20-009-075 Standard UL 508 (E247993) Approbations UL, cUL, CE, UKCA Environmental Conditions Storage temperature -20 ... +85 °C 0 … +60 °C Environmental temperature Humidity 0-95 %, non-condensing Installation altitude above sea...

  • Page 20: Mechanical Dimensions

    AI 075 S-DIAS ANALOG INPUT MODULE Mechanical Dimensions Page 18 26.07.2023...

  • Page 21: Connector Layout

    S-DIAS ANALOG INPUT MODULE AI 075 Connector Layout 26.07.2023 Page 19...

  • Page 22: Status Leds

    AI 075 S-DIAS ANALOG INPUT MODULE Status LEDs Module Status green module active no supply available BLINKING (5 Hz) no communication User yellow can be set from the application (e.g. the module LED can be set to blinking through the...

  • Page 23: Label Field

    S-DIAS ANALOG INPUT MODULE AI 075 Label Field Manufacturer Weidmüller Type MF 10/5 CABUR MC NE WS Weidmüller article number 1854510000 Compatible printer Weidmüller Type Printjet Advanced 230V Weidmüller article number 1324380000 26.07.2023 Page 21...

  • Page 24: Wiring

    AI 075 S-DIAS ANALOG INPUT MODULE Wiring Wiring Example Page 22 26.07.2023...

  • Page 25: Note

    S-DIAS ANALOG INPUT MODULE AI 075 Note The signals recorded by the analog modules are very small, as compared to the digital signals. To ensure error-free operation, a careful wiring method must be followed: • The DIN rail must have an adequate mass connection.

  • Page 26: Connection Variants

    AI 075 S-DIAS ANALOG INPUT MODULE Connection Variants 8.3.1 Voltage Measurement of Non Potential-free Voltage Sources Schematic 1 When using a voltage source that is not potential-free (voltage source to earth or GND), the input must be configured as a differential input via the software. No connection to AGND, GND or earth can be made with the analog input.

  • Page 27: Voltage Measurement Of Potential-Free Voltage Sources

    S-DIAS ANALOG INPUT MODULE AI 075 8.3.2 Voltage Measurement of Potential-free Voltage Sources Schematic 2 When using a potential-free voltage source (voltage source with no connection to earth or GND), the input must be configured via the software either as "Input with Mass Reference"...

  • Page 28: Voltage Measurement With A Potentiometer

    AI 075 S-DIAS ANALOG INPUT MODULE 8.3.3 Voltage Measurement with a Potentiometer Schematic 3 The analog inputs can also be used to connect a potentiometer. Hereby, the input must be configured via the software as “Input with Mass Reference”. The analog input connection x- / AGND is internally switched to AGND.

  • Page 29: Assembly/Installation

    S-DIAS ANALOG INPUT MODULE AI 075 Assembly/Installation Check Contents of Delivery Ensure that the contents of the delivery are complete and intact. See chapter Contents of Delivery. INFORMATION On receipt and before initial use, check the device for damage. If the device is damaged, contact our customer service and do not install the device in your system.

  • Page 30: Mounting

    AI 075 S-DIAS ANALOG INPUT MODULE Mounting The S-DIAS modules are designed for installation into the control cabinet. To mount the modules a DIN-rail is required. The DIN rail must establish a conductive connection with the back wall of the control cabinet. The individual S-DIAS modules are mounted on the DIN rail as a block and secured with latches.
  • Page 31 S-DIAS ANALOG INPUT MODULE AI 075 Recommended minimum distances of the S-DIAS modules to the surrounding components or control cabinet wall: a, b, c … distances in mm (inches) 26.07.2023 Page 29...

  • Page 32: Mode Variable Sample Points

    AI 075 S-DIAS ANALOG INPUT MODULE 10 Mode Variable Sample Points The firmware since version 02.00 supports the possibility to vary the time of the sample points. For this the according bit in the communication has to be set and valid sample points have to be transmitted.
  • Page 33 S-DIAS ANALOG INPUT MODULE AI 075 In order to guarantee downwards compatibility to existing hardware classes, the variable sample point mode has to be activated with a newly added bit. Initially this bit is set to 0, so that this mode can only be used with the according configuration.

  • Page 34: Addressing

    AI 075 S-DIAS ANALOG INPUT MODULE 11 Addressing 11.1 Address-Mapping Overview Address Size Access Type Description (hex) (bytes) 0000 Cyclic Firmware Data (PDO) 0000 Sample point offset from Sync for AI1 in µs 0002 Sample point offset from Sync for AI2 in µs 0004 Sample point offset from Sync for AI3 in µs...
  • Page 35 S-DIAS ANALOG INPUT MODULE AI 075 0090 Cable break detection Bit 0 Input AI1 Bit 1 Input AI2 ..Bit 5 Input AI6 Bit 6 Input TI Short circuit detection Bit 7 Input AI1 (when defined as a temperature input)
  • Page 36 AI 075 S-DIAS ANALOG INPUT MODULE 0106 Temperature sensor selection for analog input 1 Bit 0 = 0 Input 1 as analog input Bit 0 = 1 Input 1 as temperature input Bit 1 = 0 Input 1 as temperature input with KTY sensor...
  • Page 37 S-DIAS ANALOG INPUT MODULE AI 075 CFG/version to the HW Class (mem – address range) 0180 CRC16 0182 Data length 0184 Firmware version 0186 Message Counter (back to HWK) Firmware update (mem – address range) 0200 Firmware update 26.07.2023 Page 35...

  • Page 38: Supported Cycle Times

    S-DIAS ANALOG INPUT MODULE 12 Supported Cycle Times The AI 075 supports, depending on the firmware version, different cycle times. If variable sample points are deactivated, the analog inputs are scanned with 4 kHz at cycle times of 250 µs to 32 ms. If the cycle time is lower than 250 µs, the inputs are scanned with 3 kHz and PDO data are transmitted in a millisecond cycle.

  • Page 39: Transport/Storage

    S-DIAS ANALOG INPUT MODULE AI 075 13 Transport/Storage INFORMATION This device contains sensitive electronics. During transport and stor- age, high mechanical stress must therefore be avoided. For storage and transport, the same values for humidity and vibration as for operation must be maintained! Temperature and humidity fluctuations may occur during transport.

  • Page 40: Maintenance

    AI 075 S-DIAS ANALOG INPUT MODULE 15 Maintenance INFORMATION During maintenance as well as servicing, observe the safety instruc- tions from chapter 2 Basic Safety Directives. 15.1 Service This product was constructed for low-maintenance operation. 15.2 Repair INFORMATION In the event of a defect/repair, send the device with a detailed error description to the address listed at the beginning of this document.

  • Page 41: Hardware Class Ai075

    Hardware Class AI075 for the S-DIAS AI075 analog module This hardware class is used to control the AI 075 hardware module. The module has 6 x ±10 V analog outputs, where by the first input is optionally a temperature input (KTY PT1000).

  • Page 42: General

    AI 075 S-DIAS ANALOG INPUT MODULE 17.1 General Class State State This server shows the actual status of the hardware class. Device ID State The device ID of the hardware module is shown in this server. FPGA Version State FPGA version of the module in 16#XY (e.g. 16#10 = version 1.0).

  • Page 43: Analog Inputs

    S-DIAS ANALOG INPUT MODULE AI 075 17.2 Analog Inputs AI1 Config Property AI1 used as analog input (range: -10 ... +10 V). used analog input with mass reference (range: -10 ... +10 V). (Attention: 10 Hz are always used for...
  • Page 44 AI 075 S-DIAS ANALOG INPUT MODULE Analog Input [1- Input Analog input 1-6, status query over read(). An open input returns - 2147483632 in the hardware class. Temperature Input Temperature input, status queried over the read(). An open or shorted input Input returns -2147483632 in the hardware class.

  • Page 45: Communication Interfaces

    S-DIAS ANALOG INPUT MODULE AI 075 Configuration State Shows whether there is an error with the current configuration. Error Configuration OK Incorrect configuration (AI1Config = 4 but an old firmware version is used). The setting of AI1_Freq is ignored (due to a FW error is always filtered with 10 Hz).

  • Page 46: Sample Point Feature

    AI 075 S-DIAS ANALOG INPUT MODULE 17.4 Sample Point Feature Available starting with firmware version 2.00 and hardware class version 1.31 With this feature, the conversion time point in µs can be entered during runtime for each individual analog channel in reference to the SDIAS - Sync. The appropriate value must simply be written to the "AI[1-6]Samplepoint"...

  • Page 47: Time Response On Local S-Dias Bus

    S-DIAS ANALOG INPUT MODULE AI 075 17.5 Time Response on Local S-DIAS Bus Trennung zw ischen der schem atischen und der Trennung zw ischen der schem atischen zeitlich korrekten Darstellung und der zeitlich korrekten Darstellung ISO – Startpoint (50% )
  • Page 48 AI 075 S-DIAS ANALOG INPUT MODULE Documentation Changes Change date Affected Chapter Note page(s) 04.10.2013 Note 23.10.2013 Added Vibration resistance 18.12.2013 Added Potentiometer inputs 1.1 Analog Inputs Specifica- Expanded table tions ±10 or Potentiometer Inputs 0-100 % 3. Connector Layout Changed image 4.1 Wiring Example...
  • Page 49 S-DIAS ANALOG INPUT MODULE AI 075 1.4 Electrical Requirements Changed Current consumption on the S-DIAS bus (+24 V power supply) 29.09.2015 3, 12, 13 1.1 Analog Inputs Specifica- Adjusted for differential inputs tions ±10 or Potentiometer Inputs 0-100 % 4.3.1 Voltage Measurement...
  • Page 50 AI 075 S-DIAS ANALOG INPUT MODULE FW 3.20 removed and V3.00 replaced with ≥ V3.00 14.02.2020 8 Supported Cycle Times 31.07.2020 7.1 Address-Mapping Over- 0080 extended, 0090 corrected, 0100 extended, view 0102 extended, 0116 extended 08.09.2020 9 Hardware Class AI075 Chapter added 04.11.2020...

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