SIGMATEK CSTO 082 Manual
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SIGMATEK CSTO 082 Manual

C-dias safety digital output module
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Document changes and version status
Change date
Affected
page(s)
19.12.2013
12 to 12a
17.02.2016
11
15.05.2017
12
04.12.2017
5, 8, 9, 14
8
14
15
31.01.2018
9
1.5
C-DIAS SAFETY DIGITAL OUTPUT MODULE
Changes/expansions/corrections
Added Standard and Electrical requirements for UL table
Switching-off inductive loads
Specifications of maximum allowable output loads re-
fined
Removed standard IEC 61508
Added amendments „Category 4" and „EN"
Added chapter „Conformity with EU Standards"
Added amendment „EN" (62061)
Added „Cat. 4"
Added unit 1/h on PFH
Changed value from 7.05 auf 7.05E-09 geändert
Changed EMC resistance to 61000-6-2:2005
Note Safety outputs protected polarity changed
value
D
CSTO 082
Version
1.1
1.2
1.3
1.4
1.5
Page 1

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Summary of Contents for SIGMATEK CSTO 082

  • Page 1 C-DIAS SAFETY DIGITAL OUTPUT MODULE CSTO 082 Document changes and version status Change date Affected Changes/expansions/corrections Version page(s) 19.12.2013 12 to 12a Added Standard and Electrical requirements for UL table 17.02.2016 Switching-off inductive loads 15.05.2017 Specifications of maximum allowable output loads re- fined 04.12.2017...

  • Page 2: Table Of Contents

    Conformity with EU Standards ..................14 Functional safety standards ..................14 Safety parameters ....................... 14 Environmental conditions .................... 15 Miscellaneous ......................15 Output Power Supply ..................15 CSTO 082 Circuit ....................16 LED Display ......................17 Connector Layout ....................18 Page 2 31.01.2018...

  • Page 3: List Of Illustrations

    Fig. 3: Mechanical dimensions ..................... 10 Fig. 4: Inductive load ......................12 Fig. 5: Capacitive load ......................12 Fig. 6: CSTO 082 circuit ....................... 16 Fig. 7: Connector plug coding....................19 Fig. 8: Simplified status diagram ..................20 Fig. 9: Output circuit structure ....................22 Fig.

  • Page 4: Explanation Of Safety Symbols

    Delivery Condition The individual SIGMATEK Safety components are delivered in specific hard and software configurations. Any change of this configuration that exceeds the options specified in this documentation, is unauthorized and invalidates the warranty from SIGMATEK GmbH & Co...

  • Page 5: Installation

    C-DIAS SAFETY DIGITAL OUTPUT MODULE CSTO 082 Installation Before assembling, disassembling or wiring the module, put the entire system in a safe, voltage-free condition. The module must be mounted in a control cabinet or terminal box for operation. General Instructions for Operating the Safety Modules In the Safety System handbook, the following topics to be observed are covered: •...

  • Page 6: The C-Dias Bus And Connector Layout

    CSTO 082 C-DIAS SAFETY-DIGITAL OUTPUT MODULE The C-DIAS bus and Connector Layout Signal Signal Signal CDIAS_/MS CDIAS_/RES ------ CDIAS_EE_A2 CDIAS_EE_CLK CDIAS_EE_DAT CDIAS_EE_A1 CDIAS_SYNC CDIAS_EE_IRQ CDIAS_EE_A0 CDIAS_RDY CDIAS_/DEN ------ CDIAS_/RD CDIAS_/WR ------ CDIAS_A6 CDIAS_A7 ------ CDIAS_A4 CDIAS_A5 ------ CDIAS_A2 CDIAS_A3 ------...
  • Page 7 C-DIAS SAFETY DIGITAL OUTPUT MODULE CSTO 082 The minimum system of a safety-related control with the CSTO 082, as shown above, is formed with a C-IPC a CMB 081 and a Safety CPU or type CSCP 012 for example. The safety-related application is found in the Safety CPU after configuration and can run independently of the C-IPC.

  • Page 8: Fig. 2: Csto 082

    8 actuator signals to, for example, control relays, valves, etc. Fig. 2: CSTO 082 The Safety output module CSTO 082 is suited for use in systems with optional modules and interface variables in accordance with the system hand book version 1.5, sections 1.6, 7.1 and 7.2.

  • Page 9: Designated Use

    CSTO 082 Designated Use The CSTO 082 Safety module is designed for use in safety-related applications and meets the required conditions for Safety operation in compliance with Perfor- mance level e, according to EN ISO 13849 and/or SIL 3 according to EN 62061. It is usually used in conjunction with other Safety modules such as CSDI 162 and CSCP 012, for example.

  • Page 10: Mechanical Dimensions

    CSTO 082 C-DIAS SAFETY-DIGITAL OUTPUT MODULE Mechanical Dimensions Fig. 3: Mechanical dimensions Page 10 31.01.2018...

  • Page 11: Technical Data

    C-DIAS SAFETY DIGITAL OUTPUT MODULE CSTO 082 Technical Data Output specifications All Safety outputs are short-circuit protected and specified according to IEC/EN 61131. The outputs are compatible with input of type 1, 2 and 3. Number of … Rated output voltage...

  • Page 12: Maximum Inductive Load L (Mh) At Load Current I (A)

    CSTO 082 C-DIAS SAFETY-DIGITAL OUTPUT MODULE Maximum inductive load L (mH) at load current I (A) Fig. 4: Inductive load Maximum capacitive load C (µF) at load current I (A) Fig. 5: Capacitive load I (A) L (mH) C (µF) 6400 1.25...

  • Page 13: Electrical Requirements

    C-DIAS SAFETY DIGITAL OUTPUT MODULE CSTO 082 Electrical requirements The Safety modules' electrical supply must also be provided over the C-DIAS bus in a stand-alone system; another type and method of energy supply is not allowed. The C-DIAS bus system's external 24 V supply voltage be generated by a PELV power supply.

  • Page 14: Safety Conformity

    CSTO 082 C-DIAS SAFETY-DIGITAL OUTPUT MODULE Safety Conformity Conformity with EU Standards The module has been designed in accordance with the following European Union direc- tives: 2006/42/EG Machinery Directive 2014/30/EU EMC Directive 2011/65/EU RoHS Directive Functional safety standards EN/IEC 62061...

  • Page 15: Environmental Conditions

    C-DIAS SAFETY DIGITAL OUTPUT MODULE CSTO 082 Environmental conditions Storage temperature -20 to +85 °C Operating temperature 0 to +55 °C Humidity 0 to 95 %, uncondensed EMV stability According to EN 61000-6-2:2005 (industrial area) Raised requirements according to IEC 62061...

  • Page 16: Csto 082 Circuit

    CSTO 082 C-DIAS SAFETY-DIGITAL OUTPUT MODULE CSTO 082 Circuit For the functions and LED display, see the following chapter "LED Displays". Fig. 6: CSTO 082 circuit Page 16 31.01.2018...

  • Page 17: Led Display

    C-DIAS SAFETY DIGITAL OUTPUT MODULE CSTO 082 LED Display The LED display lights continuously to indicate that the in- and outputs are active. Label Color Function Display Digital outputs 1 – 8 1 - 8 Yellow Fast blinking frequency (wiring error, cross circuit... )

  • Page 18: Connector Layout

    CSTO 082 C-DIAS SAFETY-DIGITAL OUTPUT MODULE Connector Layout Module connection Label Function Connector X1: digital outputs (Group G1/G2) TO1 (group 1) X1 / 1 Digital output 1 TO2 (group 1) X1 / 2 Digital output 2 TO3 (group 2) X1 / 3...

  • Page 19: Connector Plug Coding

    C-DIAS SAFETY DIGITAL OUTPUT MODULE CSTO 082 Connector Plug Coding Plug X1 Plug X2 Coding pin 1 Socket X1 (Pin 1) Coding pin 2 (Pin 2) Socket X2 Fig. 7: Connector plug coding The Phoenix connector sets used are coded at the factory to avoid confusing the connec- tions.

  • Page 20: Error Response

    CSTO 082 C-DIAS SAFETY-DIGITAL OUTPUT MODULE Error Response In the event of an error, please consult the chapter "LED Displays", as important infor- mation on the runtime status of the system can be derived from the status and error dis- play.

  • Page 21: Troubleshooting

    C-DIAS SAFETY DIGITAL OUTPUT MODULE CSTO 082 During restart, the Safety output first runs the POST (Power On Self Test). In the POST, whether the Safety output is configured or not is determined. If the Flash memory in the Safety output is empty, it changes to the service mode and switch- es the status LED (ST) to continuously on.

  • Page 22: Output Circuit

    CSTO 082 C-DIAS SAFETY-DIGITAL OUTPUT MODULE Output Circuit Fig. 9: Output circuit structure Page 22 31.01.2018...

  • Page 23: Practical Example Of A Circuit

    C-DIAS SAFETY DIGITAL OUTPUT MODULE CSTO 082 Practical Example of a Circuit The following diagram shows the schematic for a processing machine. To implement the application, the following basic requirements must be met. Requirements The installation can only be started manually with the start button S1. For cross- circuit detection, the start button S1 should have a 2-channel connection.

  • Page 24: Implementation

    CSTO 082 C-DIAS SAFETY-DIGITAL OUTPUT MODULE Implementation • For switch S1, the start button and S2, the Emergency Stop switch, 2 safe in- puts are required for each. • Two safe outputs are needed for control of the relay K1 and the signal lamp P1.

  • Page 25: Connection Diagram

    C-DIAS SAFETY DIGITAL OUTPUT MODULE CSTO 082 The following schematic shows the corresponding block diagram for the wiring in tabular form. Connection Diagram CSCP 012 Con- Connection nectors Normally open start button S1 (B) Normally open start button S1 (B)
  • Page 26 CSTO 082 C-DIAS SAFETY-DIGITAL OUTPUT MODULE Page 26 31.01.2018...

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